T&S Brass B-7245-04 Installation Manual

Installation and

Maintenance

Limited Two Year Warranty

T&S warrants to the original purchaser (other than for purposes of resale) that such product is free from defects in material and workmanship for a period of two (2) years from the date of purchase, except hose. Hose supplied by T&S carries a 90-day warranty only. During this twoyear warranty period, if the product is found to be defective, T&S shall, at its options, repair and/or replace it. To obtain warranty service, products must be returned to...

T&S Brass and Bronze Works, Inc. Attn: Warranty Repair Department

2 Saddleback Cove

Travelers Rest, SC 29690

Shipping, freight, insurance, and other transportation charges of the product to T&S and the return of repaired or replaced product to the purchaser are the responsibility of the purchaser. Repair and/or replacement shall be made within a reasonable time after receipt by T&S of the returned product. This warranty does not cover Items which have received secondary ﬁ nishing or have been altered or modiﬁ ed after purchase, or for defects caused by physical abuse to or misuse of the product, or shipment of the products. Any express warranty not provided herein, and any remedy for Breach of Contract which might arise, is hereby excluded and disclaimed. Any implied warranties of merchantability or ﬁ tness for a particular purpose are limited to one year in duration. Under no circumstances shall T&S be liable for loss of use or any special consequential costs, expenses or damages. Some states do not allow limitations on how long and implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. Speciﬁ c rights under this warranty and other rights vary from state to state.

Attention California Residents:

“WARNING: This product contains chemicals known to the State of California to cause cancer, and birth defects or other reproductive harm.”

Instructions

B-7245-SERIES

EPOXY POWDER COATED STEEL REEL

Español:

Instrucciones de instalación y mantenimiento

P/N: 098-014920-45 Rev.2 Date: 03-25-15 Drawn: TEH Checked: JRM 08-07-15 Approved: JHB 08-07-15

Exploded View

Part Number Guide

3/4” x 50’ Powder Coated Hose Reels

Swivel Assembly

Hose Assembly

Spring Assembly DC Reel

Roller Guide Kit

Ratchet Kit

Hose Stop Kit

Bearing Kit

O-Ring Kit

014928-45 004980-40 014924-45 014925-45 014926-45 014930-45 014923-45 014929-45

General Instructions

Important Safety Instructions

DANGER: Immediate hazards which will result in severe personal in-

jury or death.

WARNING: Hazards or unsafe practices which could result in severe

personal injury or death.

CAUTION: Hazards or unsafe practices which may result in minor per-

sonal injury or product or property damage.

WARNING: Failure to read, understand or follow these instructions

could lead to hazards or unsafe practices which could result in severe personal injury or death.

CAUTION: Operators need to be instructed on the safe, proper use and

maintenance of this product. Keep this manual for future reference. Hazards or unsafe practices may result in minor personal injury or product or property damage.

TOOLS: (a) wrench: 5mm, 10mm, 13mm, 16mm & 19mm; (b) nut driver:

8mm and 10mm; (c) needle-nose pliers (d) cross-recess screw driver #2, and (e) external retaining ring pliers.

Fig. 1

Installation

MOUNTING

Reels complete with hose come set at proper tension and are ready to install. (Fig. 1) Fixed base of reel allows mounting in several different positions including wall mount, base down, or base up. Remove four screws on side of reel to move guide arm.

Fig. 2

General Mounting Requirements

• (Fig. 2) Main-shaft must be horizontal.

• (Fig. 3a) Swivel inlet must be connected with ﬂ exible hose. Rigid pipe may cause premature wear and affect performance.

• (Fig. 3b) Centerline of spool assembly must be in-line with hose pull out. To adjust guide arm, remove screws holding it to base and rotate to desired group of mounting holes.

Fig. 3a

Fig. 3b

General Instructions

• Qualiﬁ ed personnel must evaluate wall or ceiling fastening. Mounting through the (4) 1/2” dia. holes on the base may vary due to surface materials. A possible method for concrete, brick and cement block is a sleeve anchor type stud fastener (ﬁ g. 4) instead of, sometimes difﬁ cult to install, long lag bolts.

Fig. 4

SECONDARY SUPPORT

WARNING: A secondary support chain is required for all objects mounted over

head to protect personnel in case of failure in mounting hardware or structure.

• (Fig. 5) Attach support cable/chain to one of the slots in guide arm. Other end of support cable to be attached to a support other than the main one supporting the hose reel.

• The safety chain/cable should allow reel to drop no more than 6 to 12 in. if primary connection is released.

Fig. 5

Adjustment

RATCHET LOCK

CAUTION: To avoid damage to the reel or personnel, always hold on to hose while it

is rewinding. Hazards or unsafe practices which may result in minor personal injury or product or property damage.

• Ratchet “clicks” four times every half-spool revolution.

• (Fig. 6) To latch reel, slowly pull out hose and allow it to retract after clicks 1-4.

• (Fig. 7) To unlatch, slowly pull out hose until “clicking” stops, then let hose rewind until hose stop rests against guide.

• To disable ratchet, see section in servicing on “Ratchet Lock Replacement/Removal”.

Fig. 6

Fig. 7

General Instructions

TENSION ADJUSTMENT

CAUTION: Always leave at least 1-2 turns between full extension and when the spring

is wound tight. If entire hose cannot be pulled out, decrease tension until full extension is possible. Failure to test for adequate spring revolutions can cause damage to reel. Hazards or unsafe practices may result in minor personal injury or product or property damage.

• Reels shipped with hose are pre-tensioned at factory. Reels shipped without hose are pre tensioned after installing hose, but before making ﬁ nal hose or inlet connections.

• (Fig. 8) To pre-tension hose reel, remove hose stop (5mm nut) and pull hose out to allow one full wrap. Lockout drum from turning by engaging ratchet (ﬁ g.6)

and loop hose back on drum. Repeat until desired tension is achieved. After tension is set, pull out hose. If full hose extension is not possible, remove pre-tension turns as needed by reversing process. Reinstall hose stop.

Service

CAUTION: Remove all tension before servicing. Hazards or unsafe practices may result

in minor personal injury, product or property damage.

WARNING: Before performing any service, always disconnect and lock out com-

pressed air or ﬂ uid, and remove all spring tension. Hazards or unsafe practices could result in severe personal injury or death.

Fig. 8

HOSE INSTALLATION AND REPLACEMENT

• Remove all tension from reel (see Tension Adjustment). Remove hose stop (5mm nut), unwind hose on reel, remove strain-relief to drum (8mm nut) and disconnect hose from swivel riser. Feed new hose through roller guide and to swivel riser. Connect hose to swivel (use Teﬂ on tape or thread sealant), install drum mounted strain relief clamp, wind onto drum assembly, re-tension reel and install hose stop.

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