Truxta BENDI 300G, BENDI 300D, BENDI 300E, BENDI 450E, BENDI 450G Owner's And Operator's Manual
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OPERATOR MANUAL & PARTS LIST
MACHINE MODELS
BENDI 300G BENDI 300D BENDI 300E
BENDI 450G BENDI 450D BENDI 450E
SERIAL Numbers After B151040
Page 2
TABLE OF CONTENTS
Declaration of Conformity ...............................................................................3-7
Warning, Symbols & Decals …………………………………………………..………………..8
Machine Specification ………................................................................................9
General Safety / Health & Safety .................................................................10-11
Operating Instructions; - Petrol Diesel ........................................................12-13
(Pre-Start Checks, Start and Stop Procedures)
Service & Maintenance - Petrol & Diesel ....................................................... 14
Service - Pump Control Settings & Adjustment…..……………..……..…..……….. 15
Operating Instructions - Electric …………………………….…….……….....…….…….. 16
Operating Instructions - Battery Charger …………………...…….……..…..……….. 16
Warning, Symbols & Decals ............................................................................ 17
Service & Maintenance - Electric Problem Solving ……………..……..………..18-21
Parts Lists & Assembly
All Machines - Top Frame - Parts List …………………..…....……….….……..…. 22-23
All Machines - Front Chassis - Parts Lists ………………………...………...……...24-25
Petrol & Diesel - Rear Assembly - Parts Lists ………………...….....…...….....26-27
Electric - Rear Assembly - Parts List ………………………..….……..…..….…….28-29
Attachments - Flat Bed - Tow-Ball - Parts List ………………………….……….……...30
Warranty Registration ........................................................................................31
Page 3
We, Tufftruk Ltd, Sheen, nr. Buxton, Derbyshire, SK17 0EU, GB, hereby certify
that if the product described within this certificate is bought from an authorised
Tufftruk dealer within the EEC, it conforms to the following EEC directives:
2006/42/CE (This directive replaces directive 98/37/EC), Electromagnetic
Compatibility Directive 2004/108/CE (as amended by 89/336/EEC, 92/31/EEC
& 93/68 EEC).
The Waste Electrical and Electronic Equipment (WEEE) 2002/96/CE, the low
voltage directive 2006/95/CE, BS EN ISO 12100-1:2003 Safety of machinery and
associated harmonised standards, where applicable.
Noise emissions conform to directive 2000/14/EC Annex VI, for machines under
article 12 the notified body is AV Technology Limited, AVTECH House, Birdhall
Lane, Cheadle Heath, Stockport, Cheshire, SK3 0XU, GB.
Noise Technical Files are held at the Tufftruk Head Office address stated above.
DECLARATION OF CONFORMITY
Page 4
DECLARATION OF CONFORMITY
EC DECLARATION OF CONFORMITY
We
TUFFTRUK Ltd
The Croft, Sheen, Buxton, Derbyshire, SK170EU
Declare that the following equipment conforms to the Directive: 2000/14/EC (as amended) of the European Parliament and of the council on the
approximation of the laws of the Member States relating to the
Noise Emission in
the Environment by Equipment for Use Outdoors.
Equipment Category: Pedestrian Power Barrow
Product Name/Model: TRUXTA
Type/Serial No: B300D & B450D & R300D
The technical documentation is held by: TUFFTRUK Ltd Address above
The conformity assessment procedure followed was in according with annex VI
of the Directive.
Notified Body: AV Technology Ltd SK9 3RW
Measured Sound Power Level: 97 dB (LWA)
Guaranteed Sound Power Level: 100 dB (LWA)
A copy of this certificate has been submitted to the European Commission and to
EU Member State, United Kingdom
Place of Declaration: TUFFTRUK Ltd SK17 0EU
Date: 29/09/2014
Signed by: Ronald Blackhurst
Position in Company:. Managing Director
Name and address of manufacturer or Authorised representative: Tufftruk Ltd SK17 0EU
Page 5
DECLARATION OF CONFORMITY
EC DECLARATION OF CONFORMITY
We
TUFFTRUK Ltd
The Croft, Sheen,Buxton,Derbyshire,SK170EU
Declare that the following equipment conforms to the Directive: 2000/14/EC (as
amended) of the European Parliament and of the council on the approximation
of the laws of the Member States relating to the
Noise Emission in the
Environment by Equipment for Use Outdoors.
Equipment Category: Pedestrian Power Barrow
Product Name/Model: TRUXTA
Type/Serial No: B300G & R300G
The technical documentation is held by: TUFFTRUK Ltd Address above
The conformity assessment procedure followed was in according with annex VI
of the Directive.
Notified Body: AV Technology Ltd SK9 3RW
Measured Sound Power Level: 91 dB (LWA)
Guaranteed Sound Power Level: 94 dB (LWA)
A copy of this certificate has been submitted to the European Commission and to
EU Member State, United Kingdom
Place of Declaration: TUFFTRUK Ltd SK17 0EU
Date: 29/09/2014
Signed by: Ronald Blackhurst
Position in Company:. Managing Director
Name and address of manufacturer or Authorised representative: Tufftruk Ltd SK17 0EU
Page 6
DECLARATION OF CONFORMITY
EC DECLARATION OF CONFORMITY
We
TUFFTRUK Ltd
The Croft, Sheen, Buxton, Derbyshire, SK170EU
Declare that the following equipment conforms to the Directive: 2000/14/EC (as amended) of the European Parliament and of the council on the
approximation of the laws of the Member States relating to the
Noise Emission in
the Environment by Equipment for Use Outdoors.
Equipment Category: Pedestrian Power Barrow
Product Name/Model: TRUXTA
Type/Serial No: B450G
The technical documentation is held by: TUFFTRUK Ltd Address above
The conformity assessment procedure followed was in according with annex VI
of the Directive.
Notified Body: AV Technology Ltd SK9 3RW
Measured Sound Power Level: 93 dB (LWA)
Guaranteed Sound Power Level: 96 dB (LWA)
A copy of this certificate has been submitted to the European Commission and to
EU Member State, United Kingdom
Place of Declaration: TUFFTRUK Ltd SK17 0EU
Date: 29/09/2014
Signed by: Ronald Blackhurst
Position in Company:. Managing Director
Name and address of manufacturer or Authorised representative: Tufftruk Ltd SK17 0EU
Page 7
DECLARATION OF CONFORMITY
EC DECLARATION OF CONFORMITY
We
TUFFTRUK Ltd
The Croft, Sheen, Buxton, Derbyshire, SK170EU
Declare that the following equipment
conforms to the Directive: -
2000/14/EC (as amended)
of the European Parliament and of the council on the approximation of the laws of the Member States
relating to the
Noise Emission in the Environment by Equipment for Use Outdoors.
Equipment Category: Pedestrian Power Barrow
Product Name/Model: TRUXTA
Type/Serial No: B300E / B450E - ELECTRIC OPTIONS
The technical documentation is held by: TUFFTRUK Ltd Address above
The conformity assessment procedure followed was in according with annex VI of the Directive.
Notified Body: AV Technology Ltd SK9 3RW
Measured Sound Power Level: 69 dB
Guaranteed Sound Power Level: 69 dB
A copy of this certificate has been submitted to the European Commission and to EU Member State, United
Kingdom
Place of Declaration: TUFFTRUK Ltd SK17 0EU
Date: 29/09/2014
Signed by: Ronald Blackhurst
Position in Company:. Managing Director
Name and address of manufacturer or Authorised representative: Tufftruk Ltd SK17 0EU
Page 9
WARNING SYMBOLS & DECALS
TRUXTA BENDI - MACHINE SPECIFICATIONS
Model
Petrol B300G
(Petrol B450G)
Diesel B300D
(Diesel B450D)
Electric B300E
(Electric B450E)
Engine/Motor/Power
(kW)/hp
Honda GX 160 3.6 / 4.8
Honda GX200 4.1 / 5.5
Yanmar L48 3.5/ 4.7
Yanmar L48 3.5 / 4.7
DC Brushless
Motor 1000W /24v
Motor 1300W / 24v
Fuel Type
Unleaded Petrol (4 stroke)
Diesel 2 x 12v Batteries
Fuel Capacity
3.1 litres 2.5 litres
Max Payload (kg)
300kg / 7ft³ / 0.2m³
(450kg / 10.6ft³/ 0.3m³)
300kg /7ft³/ 0.2m³
(450kg / 10.6ft³/ 0.3m³)
300kg / 7ft³/ 0.2m³
(450kg / 10.6ft³ / 0.3m³)
Unladen Weight (kg)
170 (180)
201 (219) 224 (255)
Working Gradient
25° 25° 25°
Drive & Controls
Hydrostatic System 24v Motor Gearbox
Brake System
Fail-safe dead-man handle (International patents pending)
Standard Fitment Tyres
Flotation with option for turf tyres
Travel Speed
Fwd/Reverse
0-4 mph forward
0-1.5 mph reverse
0-3.5 mph forward
0-1.5 mph reverse
Noise Level (db.)
< 94 < 100 < 69
Hand Arm
Vibration
3.6 m/s²
4.6 m/s²
3.8 m/s²
3.8 m/s²
2.5 m/s²
2.5 m/s²
All dimensions unless otherwise stated are in mm.
We reserve the right to change specification without prior notice.
A 12 month warranty is applicable on all TRUXTA machines.
Page 10
GENERAL SAFETY
For your own personal protection and for the safety of those around you, please read and
ensure you fully understand the following safety information.
It is the responsibility of the operator to ensure that he/she fully understands how to operate
this equipment safely.
If you are unsure about the safe and correct use of the TRUXTA, consult your supervisor or
TRUXTA
This equipment is heavy and must not be lifted single-handedly, GET HELP and use suitable lifting
equipment.
Cordon off the work area and keep members of the public and unauthorized personnel at a safe distance.
Personal Protective Equipment (PPE) must be worn by the operator when ever this equipment is being used
(see Health & Safety).
Make sure you know how to safely switch this machine OFF before you switch it ON in case you get into
difficulty.
Always switch OFF the engine before transporting, moving it around the site or servicing it.
During use the engine becomes very hot; allow the engine to cool before touching it. Never leave the engine
running and unattended.
Never remove or tamper with any guards fitted, they are there for your protection.
Always check guards for condition and Security, if any is damaged or missing, DO NOT USE THE
TRUXTA until the guard has been replaced or repaired.
Do not operate the machine when you are ill, feeling tired, or when under the influence of alcohol or drugs.
Do not stand the machine on end with the engine running.
Do not use the TRUXTA to transport people.
Do not release the brake suddenly when travelling forward at speed with a heavy load as the machine may
topple forward.
(Brake off). Close the throttle if necessary so that engine braking controls the speed.
Always ensure that when moving downwards on a hill, the machine is travelling in reverse.
Before refuelling, switch off the engine and allow it to cool.
When refuelling, DO NOT smoke or allow naked flames in the area.
Spilt fuel must be made safe immediately, by using sand. If fuel is spilt on your clothes, change them.
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