Truvox TruSweep 460, TRUS460 User Instructions

User instructions

TruSweep 460 – TRUS460

Commercial Sweeper

03-8236-000 Iss.1 06/11

CA

UTION

–

READ THESE INSTRUCTIONS BEFORE USING THE MACHINE

ORIGINAL INSTRUCTIONS

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Contents

1. Product information .............................................................................................................................3

1.1 Important safety advice.............................................................................................................3

1.2 Guidelines for the operator .......................................................................................................3

1.3 Transporting the machine......................................................................................................... 4

1.4 Symbols & markings................................................................................................................. 4

2. Preparing for use.................................................................................................................................4

2.1 Attaching the side brush assembly...........................................................................................4

3. Controls ............................................................................................................................................... 5

3.1 Pressure adjustment knob for side brush.................................................................................5

3.2 Pressure adjustment knob for main brush................................................................................5

3.3 Handle thumbscrews ................................................................................................................5

3.4 Main brush pressure reading scale ..........................................................................................6

4. Operation............................................................................................................................................. 6

4.1 Using the sweeper.................................................................................................................... 6

4.2.Overcoming obstacles ..............................................................................................................6

4.3 When cleaning is finished......................................................................................................... 6

5. Storage................................................................................................................................................6

6. Maintenance........................................................................................................................................6

6.1 Replacement of the main brush................................................................................................6

6.2 Rubber seals.............................................................................................................................7

6.3 Greasing of the main wheels ....................................................................................................7

6.4 Replacement of the V-belt ........................................................................................................7

6.5 Replacement of the side brush................................................................................................. 7

6.6 Re-aligning of the bristles ........................................................................................................7

7. After sales service ...............................................................................................................................8

8. Guarantee............................................................................................................................................8

9. Technical specification ........................................................................................................................9

10. Accessories ...................................................................................................................................... 9

11. Individual spare parts ........................................................................................................................9

12. Fault diagnosis ................................................................................................................................10

13. Spare parts manual .........................................................................................................................11

14. EC Declaration of conformity...........................................................................................................15

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IMPORTANT

BEFORE USE READ THESE INSTRUCTIONS AND RETAIN FOR FUTURE REFERENCE

1. Product information

The TruSweep 460 is designed exclusively for
operation on solid, level and dry surfaces. It
has been designed for the professional user to
ensure long service life and safe operation.

These instructions only cover the operation of
the machine and do not include information on
the basics of sweeping. Any user not familiar
with basic sweeping methods should contact
their supervisor, supplier or Truvox
International before proceeding.

This machine must only be used for the
manufacturer’s approved application. This
sweeper is intended exclusively for operation
on solid, level and dry surfaces.

Do not use on a surface with a slope

exceeding 2%. Do not use the
machine where it is suspected that the surface
contains health endangering dust or debris
such as asbestos or chemical waste. If this is
suspected do not proceed, contact your
supervisor or Truvox International for advice.

The following instructions contain important
information about the machine and safety
advice for the operator.

Equipment must be operated, serviced and
maintained in accordance with the
manufacturer’s instructions. If in doubt

contact the supplier of your machine.

These instructions are valid for the following
model: TruSweep 460 – TRUS460

1.1 Important safety advice

When using the TruSweep 460 basic safety
precautions should be followed including the
following:

• Read all instructions carefully before use.

• Please note that the safety information

described in the manual supplements and
does not replace standards in force in the
country in which the machine is used.

• This appliance is suitable for commercial

use, for example in warehouses, hotels,
schools, hospitals, factories, shops, rental
businesses and other than normal
housekeeping purposes.

• Do not operate machine:

-

Unless trained and authorized by a person

responsible for their safety.

- Unless operator manual is read and
understood.

-

Unless with mentally, physically and the

sensory capability of following machine
instructions.

• Keep children and unauthorised persons
away from the machine when in use.

• All parts are to be positioned as indicated in
the instructions before using the machine.

• Do not operate the machine if it malfunctions
or is damaged in any way. Contact an
authorised service agent for repair or
adjustment.

• Keep hair, loose clothing, fingers and all
parts of body away from openings and
moving parts.

• Do not use where hazardous dust is
present.

• Do not use in an explosive
atmosphere.

• Do not pick up oil or other flammable

material.

• Take care when using a machine near the
top of stairs to avoid overbalancing.

1.2 Guidelines for the operator

WARNING - Operators must be fully

trained in the use of the machine in

accordance with these instructions,
able to perform user maintenance and the
correct selection of accessories.

• Operators should be physically capable to

manoeuvre, transport and operate the
machine.

• Operators should be able to recognise

unusual operation of the machine and report
any problems.

• Only use the machine on firm level surfaces

• Wear suitable footwear to avoid slipping.

• Wear suitable clothing to keep dry and

warm.

• Where possible implement job rotation and

adequate rest periods to avoid continuous
use of the same muscles.

• Do not smoke when using the machine.

• Do not put any objects into openings. Do not

use with any opening blocked: keep free of
dust, debris, hair, or anything that may
reduce air flow.

• Do not sweep over wet surfaces.

CAUTION - This machine is for use in
dry areas and should not be stored
outdoors or in wet conditions.

CAUTION - If it is suspected that there
is hazardous dust or flammable
materials stop cleaning the area
immediately and consult your superior.

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WARNING - Only use accessories and

spare parts provided with the machine or those
approved by the manufacturer. The use of
other accessories may impair the safety of the
machine.

1.3 Transporting the machine

CAUTION - Incorrect lifting techniques

may result in personal injury, where
applicable do not lift large and heavy machines
without assistance. We advise that the manual
handling regulations are followed. Please refer
to the technical table for details on weight of
machine.

When transporting the machine ensure that all
components and removable parts are securely
fastened.

Do not lift or transport the machine whilst
containing dirt as this will add considerably to
the weight.

Take extreme care when moving the machine
up or down steps or stairs.

CAUTION - Bumping over thresholds,
kerbs and similar obstacles can damage the
machine. Small obstacles can be overcome by
pulling the machine backwards.

1.4 Symbols & markings

In order to highlight information and
procedures regarding safety, maintenance etc,
the following symbols have been adopted in
the manual:

WARNING

2. Preparing for use

• Please remove the TruSweep 460 from its

packaging. Do not attempt to lift it out of the
box.

• For ease of packing, the handle and side

brush assembly are packed separately. The
side arm brush is located within the dirt
collector. These parts must be installed
before the machine is put into operation.

• You will require the following tools to

assemble the TruSweep 460:

- 2x 10mm spanners

- Phillips screwdriver

• For ease of assembly we advise to assemble

the sweeper with two people.

• Assemble the handle in the upright position

by attaching it to the brackets above the rear
wheels. Tighten with the two thumbscrews
(Fig. 1).

Fig.1

• The handle can be fixed in two different
positions as shown below. We recommend
handle position 1 for ease of use and
improved pick-up (Fig. 2).

Handle position 1 Handle position 2

Fig. 2

2.1 Attaching the side brush assembly

• Attach the side brush to the brush plate on
the side arm assembly using the hex head
bolt and the nylock nut (Fig. 3).

Fig. 3

• Position the V-belt from the side arm
assembly around the pulley attached to the
back of the rear right wheel. In order to
attach the V-belt it will be necessary to twist

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it. Both sides of the V-belt should be
positioned on the same side of the belt guide
(indicated by arrow in Fig.4), not the brush
pulley.

Fig. 4

• To attach the side arm assembly to the main
frame remove the two screws that have
already been inserted into the right side of
the main frame. Align the bracket on the side
arm assembly to the main frame and screw
tightly into position (Fig. 5).

Fig. 5

• Check the rotation and operation of the side
brush. The brush should rotate counter­clockwise when the TruSweep 460 is pushed
forward. If this is not the case, the V-belt was
installed incorrectly.

• If the V-belt is loose the tension can be
adjusted by loosening the two screws that
attach the support side arm to the main
frame. Move the bracket forward then
retighten screws.

3. Controls

3.1 Pressure adjustment knob for side

brush (1 in Fig. 6 and Fig. 7)

Used for setting the height of the side brush.
The side brush may touch the floor only by one
third, so as to throw the swept debris into the
machine.

Fig. 6

Fig. 7

3.2 Pressure adjustment knob for main
brush (2 in Fig. 6 and Fig. 8)

Used for setting the pressure of the main
brush. It must be set to assure an efficient
cleaning operation (Fig. 8).

Fig. 8

3.3 Handle thumbscrews (3 in Fig. 6)

Used to secure the handle to the machine or to
reposition it.

Excess pressure will cause
u

nnecessary wear of the brush and

increased load for the operator.

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