Trusted Clean Dura 18 User Manual

Page 1
REV.01(06-12)
80189
Trusted Clean Dura 18
Electric Auto Scrubber
DURA 18
Page 2
our
product,
and welcome to the
family. We appreciate your business and will do everything in our power to keep you happy with your purchase for many years to come.
As part of the
family,you are entitled to the best protection by one of the most comprehensive warranties in the industry.
Thank-you for purchasing our
products!
Page 3
1
SAF
ETY PRECAUTIONS
This
machine is intended for commercial use. It is constructed for use in an indoor environment and is not intended for any other use. Use only with recommended accessories.
All operators shall read, understand and exercise the following safety precautions:
1) DO NOT OPERATE MACHINE:
Unless trained and authorized.
Unless you have read and understand
the operators manual.
In flammable or explosive areas.
If not in proper operating condition.
In outdoor areas.
2) BEFORE OPERATING MACHINE:
Make sure all safety devices are in place and operate properly.
3) WHEN USING MACHINE:
Follow all safety guidelines.
Report and fix any damage to machine
prior to operating it.
4) BEFORE LEAVING OR SERVICING MACHINE:
Stop machine on level ground.
Turn machine off. Unplug cord from
outlet.
5) WHEN SERVICING MACHINE:
Read operators manualthoroughly prior to operating or servicing this machine.
Turn machine off. Unplug cord from outlet.
Use manufacturer supplied or approved replacement parts.
:Fl
ammable materials can cause an explosion or fire. Do not use flammable materials in tanks.
:Fl
ammable materials or reactive metals can cause explosion or fire. Do not pick up.
Page 4
2
MAC
HINE SET UP & INSTALLATION
UNP
ACK MACHINE
Bes
ure and check packing carton for any damage. Immediately report any damage to carrier. Be careful not to let machine vibrate while carrying, Check contents of package to ensure that the following items are included: Machine, squeegee assembly, pad driver.
MACHINE SET UP
PRE
-OPERATION CHECKS
1.Sw
eep the outside of the machine.
2. Make sure the voltage of machine conform to
local voltage.
3. Check that squeegee is properly installed.
4. Check that brush / pad is properly installed.
5. Bumper doesn’t touch the floor directly. The
gap between the bumper and the floor surface can be adjusted by adjusting sliding plate.
6.
The
forward speed of machine can be controlled by turning the butterfly nut. Turn the nut clockwise to speed up machine. or turn the nut anticlockwise to slow down machine.
7. Make sure the working surface can support the machine weight, the gradient of the floor can’t exceed the limit that machine allow.
INSTALLING PAD DRIVER OR BRUSH
1.Un
plug machine.
2. Tilt the machine backwards, line up the drive pulley hub with the hole of brush or pad driver, make sure the three blocks are fitted into the three slots of drive pulley.
3. If a pad driver is being used, the appropriate pad should be attached to the pad driver first.
4. Plug power cord into a grounded outlet, switch on the brush motor and then pull the operating triggers gently to mount the pad driver or brush automatically.
INSTALLING THE SQUEEGEE
1.Lo
osen the two knobs on the squeegee and
slide the squeegee into the slots at the rear of
the squeegee bracket. (the wheels on the squeegee point to the back)
2. Tighten the knobs securely.
FILLING THE SOLUTION TANK
1.Th
e fill port is located at the rear of machine.
2. Fill solution tank with water. (water temperature should not exceed 104° F) The clear tube in the back right of the machine has gallon markers to help determine the water level in the solution tank
:Do
not put any flammable materials into solution tank. This can cause an explosion or a fire. Only use recommended cleaning chemicals. Contact your janitorial supply distributor for recommendations on proper chemicals.
MAC
HINE OPERATION
:Do
not operate machine unless you
have read and understand this manual.
1. Adjust control housing to a comfortable
operating height by squeezing together the two thumb levers directly underneath the housing.
2. Lower squeegee assembly to the floor.
3. Turn brush motor switch to “on” position.
4. Turn vacuum motor switch to “on” position.
5. Rotate the ball valve of solution tank to
horizontal position. Solution will not begin to flow until the operating triggers are pulled.
6. To begin scrubbing, pull on one or both of the
red operating triggers, when these triggers are pulled, the pad driver will begin to spin and the solution will begin to flow.
7. Begin scrubbing by moving the machine
forward.
:Do
not keep the machine in the same position with the pad / brush spinning, or you could cause damage to the floor.
Page 5
3
8. Adj
ust solution flow by adjusting the position
of ball valve knob.
WHI
LE OPERATING MACHINE
1.Oc
casionally look through the clear recovery tank lid to see if there is any foam build-up. If excessive foam is found, add defoamer to the recovery tank.
:Fo
am must not enter the float shut-off screen, or damage can occur to the vacuum motor. Foam will not activate the machines float shut-off device.
2. Occasionally view the clear tube at the back
right of the machine to check the amount of cleaning solution that is right of the machine.
If the squeegee assembly leaves streaks on the floor, raise the squeegee off the floor and wipe the blades down with a damp cloth.
:Do
not use your fingers to wipe or remove debris from the blades, as injury may occur.
When the solution tank runs empty, turn off the brush switch and ball valve of solution tank. Keep the squeegee down and continue to vacuum until all the dirty water is picked up.
TAN
K DRAINING
1.Tur
n the switches on the control panel to
“off ” position.
2. Raise the squeegee, transport machine to
approved area for draining tank(s).
DRA
INING THE RECOVERY (DIRTY) TANK
:Any
time scrubbing is completed, or when refilling solution tank, the recovery tank should be drained and cleaned.
:If
the recovery tank is not drained when the solution tank has been refilled, foam or water may enter the float shut-off mechanism and cause damage to the vacuum motor.
1. Remove the drain hose from the holder, and place the drain hose over the floor drain. Twist off the drain hose plug to begin the draining process.
2. Clean the recovery tank after every use. Use a fresh water hose to rinse out the recovery tank. Be careful not to spray water into the float shut-off mechanism.
:If
you are storing the machine for any period of time, always leave the clear recovery tank lid off the tank so the tank can dry completely and smell fresh.
DRA
INING THE SOLUTION (CLEAN) TANK
:Any
time scrubbing operation is completed,
the solution tank should be drained and cleaned.
1. Pull down on the clear tube (back right of the
machine) to remove it from the hose barb. This will allow the solution to flow freely into a bucket or floor drain.
2. Rinse the solution tank with clean water after
every use. This will help prevent chemical buildup and clogging of the solution lines.
3. Once tank is rinsed, flushed and drained,
reconnect the clear tube to the hose barb. Be sure the tube is pushed all the way up on the hose barb.
PRE
VENTATIVE MAINTENANCE
:Be
fore performing any maintenance on
the machine, be sure that the power is turned off.
:Re
pairs are to be completed by Authorized Service Centers only. Any repairs completed by unauthorized persons will void the warranty.
1. Remove pad driver / brush and clean with
approved cleaner.
2. Drain recovery and solution tanks completely
and rinse out with clean water. Visually check the recovery tank for debris and clean out as necessary.
3. Raise squeegee assembly off floor and wipe
Page 6
Contact the distributor you purchased the machine from
for any motor maintenance.
1.
4
it do
wn with a damp towel. Be sure to store
the squeegee in the up position.
4. Remove the float shut-off assembly and rinse it out with clean water.
5. Clean machine with an approved cleaner and a damp towel. Don’t spray water to clean the outside of machine to avoid damage to motor and wiring.
6. Unplug vacuum motor from power source and
hose cuff & remove the drain hose from the holder prior to removing the recovery tank when performing maintenance.
VACUUM MOTOR MAINTENANCE
2. Che
ck the vacuum motor brushes every 250 hours, Replace the brushes when they are worn to a length of 10mm or less.
MACHINE STORAGE
1. Al
ways store the machine indoors.
2. Always store the machine in a dry area.
3. Always take off the pad driver / brush
4. Always store the machine with the squeegee assembly raised off the floor.
5. If storing in an area which may reach freezing temperatures, be sure to drain all fluids from the machine prior to storage. Any damage caused by freezing temperatures will not be covered by the warranty.
6. Drain the recovery tank and remove the clear on the top of the recovery tank so that it can “breathe” during storage.
7. Drain the solution tank of all fluid.
Page 7
Check the wiring or contact the distributor you
Contact the distributor you purchased the machine from
purchased the machine from
Check the wiring or contact the distributor you
purchased the machine from
BAS
IC TROUBLESHOUTING
PRO
BLEM CAUSE SOLUTION
The wiring not connected correctlyor bad wiring
Bad brush motor Carbon brushes worn out
The wiring not connected correctlyor bad wiring Bad vacuum motor Carbon brushes worn out
Bad ballvalve Bad solution valve Ballvalve position in need of adjustment
When ballvalve is in horizontal position. The amount of solution flow is maximum.
Squeegee clogged Clean debris off squeegee with damp towel Squeegee blades worn Installnew squeegee blades
Squeegee not mounted correctly
Confirm that the squeegee assemblyis securely fastened to the machine and not loose fitting
Vacuum hoses have a hole or are loose
Check hose connections and make sure they are firm. Replace hose if damaged.
Vacuum hose may be clogged Check hose for debris and remove any clog. Drain hose stopper is loose Tighten drain plug.
Vacuum motor is loose
Tighten vac motor mounting screws. Do not over tighten or damage will occur.
Recovery tank lid is loose
Confirm the clear recovery tank lid is securely in place.
Recovery tank is full Drain recovery tank Float shut off is clogged
Remove float shut off from inside recovery tank and remove any debris
No Power
Vacuum motor
does not run
Little or no
solution flow
Poor water pick
up
5
Contact the distributor you purchased the machine from Contact the distributor you purchased the machine from Contact the distributor you purchased the machine from
Contact the distributor you purchased the machine from
Contact the distributor you purchased the machine from
Page 8
18”htdiW gnikroW
30”htdiW eegeeuqS
Efficiency
18,000 ft²/ hr.
18” .aiD hsurB
255 RPMdeepS hsurB
65 lbs. erusserP daP xaM
110-115V, 750W, 1 HP rotoM hsurB
110-115V, 650W rotoM muucaV
8 gallonsyticapaC knaT noituloS
11 gallons yticapaC knaT yrevoceR
150 lbs.thgieW enihcaM
43”htgneL enihcaM
38”thgieH enihcaM
21.5”htdiW enihcaM
82”htgneL elbaC
2%tneidarG xaM
Semi-AutomatizationevirD fo epyT
70 dBleveL esioN
65” (water lift) muucaV gnikroW
6
Technical Specifications:
Page 9
Page 10
DIA
NO.
PART
NUMBER
DESCRIP
TION
NO.
REQ'D
1
VF80111 FI
LTER, CLEAR DOME
1
2
VF82139 “O” RING
1
3
VF80113 FILTER
1
4
VV20501 SCREW, PH, SST , M5 X 14
2
5
VV13654 WASHER, SST, M5
2
6
VF80112 MOUNTING BASE, FILTER
1
7
VF82090 CLAMP, HOSE
5
8
VF80349 HOSE, INLET, FILTER
1
9
VF13521 NUT, M6
12
10
VF13533 WASHER, M6
12
11
VV13607 WASHER, LOCK, M6
12
12
VF13495 SCREW, M6 X 16
12
13
VF80123B AXLE, WHEEL
2
14
VF82113 BUSHING
2
15
VF80115B WHEEL, 6"
2
16
VF14257 NUT, NYLON INSERT, M16
2
17
VF80110 CHASSIS
1
18
VF80109 CONNECTOR
1
19
VV13604 SCREW, HEX, M8 X 20
4
20
VF14313 WASHER, INTERNAL TOOTH, M8
2
21
VF13514A
WASHER, PLAIN, M8
5
22
VF80130 WA
SHER, M8
4
23
VF80132 BUSHING
4
24
VF80216U SOLUTION VALVE, 110V
1
25
VF80238 HOSE, OUTLET, VALVE
1
26
VF80119A MOUNTING FRAME, VALV E
1
27
VA13483 WASHER, PLAIN, M4
2
28
VV20291 WASHER, LOCK, M4
2
29
VA13473 SCR EW, PH, M4 X 16
2
30
VF80114 OUTLET FILTER
1
31
GT13022 NUT, NYLON INSERT, M5
2
32
VF80120 MOUNTING PLATE, FILTER
1
33
VV60220S1 SCREW, HEX SOCKET, M6 X 15
1
34
VF80207 WASHER, PLAIN BRASS
1
35
VF80240 KEY
1
36
VF80220 DRIVING PULLEY
1
37
VF13503 NUT, NYLON INSERT, M8
5
38
YCQ35000A MOTOR, 110V
1
39
VF80241 GASKET
1
40
VF14314 WASHER, EXTERNAL TOOTH, M8
2
41
GT13018 BOLT, M8 X 30
2
42
VF13513 NUT, M8
3
43
VF80206 SUPPORTING SHELF
1
44
VF80237 SPRING
1
45
VF14114 BOLT, M8 X 55
1
8
Page 11
DIA
NO.
PA
RT
NUMBER
DESCRIPTION
NO.
REQ'D
46
TU
N NIHT22208FV
1
47
42M ,NIALP ,REHSAW51341FV
1
48
VF81403 BARB, HOSE, 90° DEG
1
49
VF14255 SET SCREW, M12 X 65
1
50
21M ,TUNA75041FV
1
51
EMARF10208FV
1
52
TLOB52208FV
1
53
6M ,YLFRETTUB ,TUN10141FV
1
54
ETALP GNIDILS30208FV
1
55
SSARB ,TUN31208FV
1
56
8M ,KCOL ,REHSAW91531FV
2
57
RECAPS53208FV
1
58
GNIRPS23208FV
1
59
RECAPS32208FV
1
60
5026 ,GNIRAEB728999FV
1
61
EGRAL ,RECAPS12208FV
1
62
01 X 5M ,HP ,WERCS90502VV
2
63
5M ,KCOL ,REHS
AW10631VV
2
64
PMALC13138FV
1
65
VF80262
SPRING WIR
E
1
66
YE
LLUP NEVIRD50208FV
1
67
VF80219 SHAFT, DRIVEN PULLEY
1
68
TEKSAG33208FV
1
69
GT13015 SCREW, HEX SOCKET, M6 X 30
1
70
TLEB24208FV
1
71
HTUOM GIBA30099FV
1
72
VF14400 SCREW, ST, M4.2 X 13
3
73
VF13502 NUT, NYLON INSERT, M6
3
74
REDLOH DAP21208FV
1
75
YSSA REDLOH DAPA21208FV
1
76
KCOLB81208FV
3
77
VF14225A SCREW, FH, M6 X 40
3
78
VF13535 WASHER, PLAIN, M8 X M20 X 2
4
79
UL2006 ,GNIRAEB128999FV
2
80
LLAMS ,RECAPS90208FV
1
81
LEEHW NOISNET51208FV
1
82
GNIRAEB GNIHSUB41208FV
1
83
8M ,EVAW ,REHSAW2134
1FV
2
84
LEEHW NOISNET ,DOR80208FV
1
85
GT13066 SCREW, HEX SOCKET, M8 X 55
1
86
52 X 8M ,TLOB75631VV
1
87
GT13067 SCREW, HEX SOCKET, M8 X 25
2
88
RETLIF,TIKA11108FV
1
9
Page 12
Page 13
LOGO
DIA
NO.
PAR
T
NUMBER
DESCRIPTION
NO.
REQ'D
1
VF82010 CLEA
R COVER,RECOVERY TANK
1
2
VF82010B GASKET,CLEAR DOME
1
3
EGNIH REBBURA01028FV
1
4
21 X 4M ,HP ,WERCS19431FV
2
5
VA13483 WASHER, PLAIN, M4
4
6
VA13477 SCREW, ST, M4.2 X 16
2
7
VF80343A MODEL DECAL, RIGHT
1
8
A62308FV
1
9
KNAT YREVOCER20308FV
1
10
ROTOM ,TEKSAG30518FV
1
11
ZD55000A VACUUM MOTOR, 110
V
1
12
EI
T61101VV
3
13
GNIRPS64308FV
1
14
TSUAHXE ,EGNOPS65308FV
1
15
REVOC CITSALP85308FV
1
16
VF80357 HEAT RESISTANCE COVER
1
17
TLOB01328FV
3
18
VF13533
WASHER, PLAIN, M6
7
19
VF13502 NUT, NYLON INSERT, M6
3
20
KNAT NOITULOS10308FV
1
21
04 X 8M ,TLOB63241FV
1
22
VF13514A WASHER, PLAIN, M8
4
23
VF82013 WHEEL, 3"
1
24
VF80308
SKIRT
1
25
RE
PMUBA91308FV
1
26
41 X 5M ,HP ,WERCS10502VV
8
27
VV13654 WASHER, PLAIN, M5 X M9.5 X 0.8
6
28
VF80355 SCREW, SHOULDER, M10 X 16 X M8
2
29
PMALC21705VV
1
30
VV13607 WASHER, LOCK, M6
4
31
61 X 6M ,HP ,WERCS00241FV
4
32
VF80349 HOSE, OUTLET, BALL VALVE
1
33
ESOH ,PMALC09028FV
4
34
SSARB ESOH ,BRAB30418FV
3
35
ESOH ,BRAB31308FV
3
36
ESOH84308FV
1
37
VF80321 MOUNTING PLATE, BALL VALVE
1
38
61 X 6M ,TLOB59431FV
2
39
EVLAV LLAB16308FV
1
40
RETLIF45464FV
1
41
LAES60308FV
1
42
LLIF40308FV
1
43
02 X 8M ,TLOB40631VV
2
44
VF13519 WASHER, LOCK, M8
2
45
EEGEEUQS ,PMALC95308FV
1
46
ESOH NOITULOS74308FV
1
47
DROCC71154FV
1
48
ESOH NIARD PMALC43007VG
1
49
TFEL ,LEBAL LEDOMA24308FV
1
50
ESOH NIARDA80239AV
1
51
FFOTUHS TAOLF40518FV
1
52
DNEB50376VV
1
53
NEERCS54308FV
1
54
VF80331
WARNING LABEL
1
55
DIL,TIK17308FV
1
11
Page 14
Page 15
DI
A
NO.
PART
NU
MBER
DESCRIPTION
NO.
REQ'D
1
VF81408 ADJUSTIN
G PLATE
2
2
VF13535 WASHER, PLAIN, M8
4
3
VF13519 WASHER, LOCK, M8
4
4
VV13604 BOLT, M8 X 20
4
5
VF81710
ADJUSTING SCREW
2
6
VF80322 PIN, HANDLE LOCK
2
7
VF80323 TUBE, HANDLE ADJUSTMENT
1
8
VF81716 SPRING
1
9
VF80317BD LEVER, SWITCH, LEFT
1
10
VV13650 SCREW, PH, M4 X 10
9
11
VF81712 SPRING
1
12
VV13652 NUT, NYLON INSERT, M3
2
13
VF13502 NUT, NYLON INSERT, M6
6
14
VF13511
WASHER, PLAIN, M3
2
15
VF14212 SCREW, PH, M3 X 25
3
16
VF80335 GASKET, REAR COVER
1
17
VF80310 REAR COVER
1
18
VF14200 SCREW, PH, M6 X 16
12
19
VF80329 DECAL, SERIAL
1
20
VF99023 SWITCH
1
21
VF81711 SCREW, SHOULDER, M8 X 20 X M6
2
22
VF80307 MOUNTING FRAME, SWITCH
1
23
VA91346 SWIT
CH
1
24
VF80324
A DECAL, SWITCH
1
25
VF80305 SWITCH PANEL
1
26
VF80333 GASKET, PANEL
1
27
VF80303
A CONTROL HOUSING
1
28
VF80318BD LEVER, SWITCH, RIGHT
1
29
VF81713 BUSHING
2
30
VF13537
WASHER, PLAIN, M10
2
31
VF14237 BOLT, M10 X 70
2
32
VF45120 CORD
1
33
VV30182 BUSHING, CORD
1
34
AS41902 PLUG PROTECTOR, FEMALE
1
35
VV13617 NUT, M3
1
36
VF51141 RECEPTACLE
1
37
GT13065 SCREW, ST, 3 X 12
1
38
VF46716 BUSHING
1
39
VF46718 SPRING
1
40
VF46715 BARB
1
41
VF46717
WASHER
1
42
VV30142 RUN CAPACITOR, 40uF / 375
V
1
43
GT13027 SCRE
W, PH, M5 X 45
1
44
VF80365 CLAMP
1
45
VF999805 START CAPACITOR, 380--400uF / 150
V
1
46
VF80369 CORD
1
47
VF99010D CI
RCUIT BREAKER, BRUSH
1
48
VF99008B STRAIN RELIEF
1
49
VV67507 PIG TAIL
1
50
VV67105 CONNECTOR, CORD
1
51
VF80362C POWER CORD
1
13
Page 16
Page 17
DIA
NO.
PART
NUMBER
DESCRIPTION
NO
.
REQ'D
1
VF81222 SCREW, HEX SOCKET, SHOULDER, 5/16 X 1.25
"
3
2
"2 ,LEEHW91218FV
3
3
VF13535 WASHER, PLAIN, M8 X M20 X 2
3
4
VV20203 NUT, NYLON INSERT, 5/16"
3
5
6
VF82121
KNOB, M6
6
VF82118 BACK UP STRIP, SQUEEGEE, FRONT
1
7
VF82062 BLADE, SQUEEGEE, FRONT
1
8
04
X 8M ,TLOB63241FV
4
9
EEGEEUQS ,GNISUOH61128FV
1
10
"3 ,LEEHW31028FV
2
11
GNIHSUB55028FV
2
12
VF13514A WASHER,
PLAIN, M8 X M16.5 X 1
2
13
VF82063 BLADE, SQUEEGEE, REAR
1
14
VF82120 BACK UP STRIP, SQUEEGEE, REAR
1
15
YSSA EEGEEUQSA80928FV
1
16
GT13022 NUT, NYLON INSERT, M5
1
17
KOOH ,HCTAL81218FV
1
18
VF81208
RIVET,M4 X 5
2
19
KO
OH90218FV
1
20
06 X 5M ,WERCS50341FV
1
21
VF80422 BRACKET, SQUEEGEE, MOUNT
1
22
8M ,BONK01218FV
2
23
ESOH52408FV
1
24
ESOH ,PMALC05138FV
1
25
21
M ,TUNA75041FV
1
26
21M ,KCOL ,REHSAW14531FV
1
27
VV20434 WASHER, PLAIN, M13 X M30 X 3
2
28
ROTCENNOC90108FV
1
29
GNIHSUB72408FV
1
30
07 X 21M ,NIP49041FV
4
31
VF80426
“U”SHAPE FRAME
1
32
4M
,NIP59041FV
1
33
04 X 21M ,TLOB58031TG
1
34
VF82120A KIT,SQUEEGEE REAR BACKUP STRIP
1
15
Page 18
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