True Manufacturing Company GDIM-26NT, GDIM-49, GDIM-26 User Manual

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TABLE OF CONTENTS
Safety Information
Safety Precautions 1 Do’s and Don’ts 2 Proper Disposal 3 Connecting Electricity 4 Adapter Plugs 4
Installation / Operation Instructions
Ownership 5 Required Tools 5 Uncrating 5 Locating & Installation of Leg/Castors 6 Leveling Cabinet 7 Wire Gauge Chart 8 Sealing Cabinet to Floor & Electrical Inst. 9 Start-up and Light Switch Location 10 Defrost Time Clock Operation (Grasslin) 11 Field Troubleshooting 12-13
Maintenance, Care & Cleaning
Cleaning Condenser Coil 14-15 Cabinet Cleaning 16-17 Light Bulb Replacement 17 Warranty (U.S.A. & Canada Only!) 18
INSTALLATION MANUAL FOR GDIM
(GLASS DOOR ICE MERCHANDISERS)
GDIM - GLASS DOOR
GDIM - GLASS DOOR
ICE MERCHANDISERS
ICE MERCHANDISERS
TRUE FOOD SERVICE EQUIPMENT, INC.
2001 East Terra Lane • P.O. Box 970 • O’Fallon, Missouri 63366
(636)-240-2400 • FAX (636)272-2408 • INT’L FAX (636)272-7546 • (800)325-6152
Parts Department (800)424-TRUE • Parts Department FAX# (636)272-9471
CONGRATULATIONS!
You have just purchased the finest commercial
freezer available. You can expect many years of
trouble-free operation.
GDIM-26
GDIM-26NT
GDIM-49
6/6/08-500 SB #897013
*Spanish, German, French and Dutch versions included.
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SAFETY INFORMATION
SAFETY INFORMATION
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This freezer must be properly installed and located in accordance with the Installation Instructions before it is used.
Do not allow children to climb, stand or hang on the shelves in the freezer. They could damage the freezer and seriously injure themselves.
Do not touch the cold surfaces in the freezer compartment when hands are damp or wet. Skin may stick to these extremely cold surfaces.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Keep fingers out of the “pinch point”areas; clearances between the doors and between the doors and cabinet are necessarily small; be careful closing doors when children are in the area.
NOTE: We strongly recommend that any servicing be preformed by a qualified individual.
Unplug the freezer before cleaning and making repairs.
Setting temperature controls to the 0 position does not remove power to the light circuit, perimeter heaters, or evaporator fans.
WARNING!
Use this appliance for its intended purpose as described in this Owner Manual.
How to Maintain Your Freezer
to Receive the Most Efficient and
Successful Operation
You have selected one of the finest commercial freezer units made. It is
manufactured under strict quality controls with only the best quality materials
available. Your TRUE freezer when properly maintained will give you many
years of trouble-free service.
SAFETY PRECAUTIONS
When using electrical appliances, basic safety precautions should be followed, including the following:
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SAFETY INFORMATION
SAFETY INFORMATION
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SAFETY INFORMATION
SAFETY INFORMATION
PROPER DISPOSAL OF THE REFRIGERATOR
DANGER!
RISK OF CHILD ENTRAPMENT
USE OF EXTENSION CORDS
NEVER USE AN EXTENSION CORD! TRUE will not warranty any freezer that has been connected to an extension cord.
Child entrapment and suffocation are not problems of the past. Junked or abandoned refrigerators are still dangerous… even if they will sit for “just a few days.” If you are getting rid of your old refrigerator, please follow the instructions below to help prevent accidents.
Before You Throw Away Your Old Refrigerator or Freezer:
Take off the doors.
Leave the shelves in place so that children may not easily climb inside.
Refrigerant Disposal
Your old refrigerator may have a cooling system that uses “Ozone Depleting ” chemicals. If you are throwing away your old refrigerator, make sure the refrigerant is removed for proper disposal by a qualified service technician. If you intentionally release any refrigerants you can be subject to fines and imprisonment under provisions of the environmental regulations.
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The power cord of this appliance is equipped with a 3-prong (grounding) plug which mates with a standard 3-prong (grounding) wall outlet to minimize the possibility of electric shock hazard from this appliance.
Have the wall outlet and circuit checked by a qualified electrician to make sure the outlet is properly grounded.
If the outlet is a standard 2-prong outlet, it is your personal responsibility and obligation to have it replaced with the properly grounded 3-prong wall outlet.
The freezer should always be plugged into it’s own individual electrical circuit, which has a voltage rating that matches the rating plate.
This provides the best performance and also prevents overloading building wiring circuits which
could cause a fire hazard from overheated wires.
Never unplug your freezer by pulling on the power cord. Always grip plug firmly and pull straight out from the outlet.
Repair or replace immediately all power cords that have become frayed or otherwise damaged. Do not use a cord that shows cracks or abrasion damage along its length or at either end.
When removing the freezer away from the wall, be careful not to roll over or damage the power cord.
HOW TO CONNECT ELECTRICITY
Do not, under any circumstances, cut or remove the third (ground) prong from the power cord. For personal safety, this appliance must be properly grounded.
WARNING!
The incoming power source to the cabinet including any adapters used must have the adequate power available and must be properly grounded.
USE OF ADAPTER PLUGS
NEVER USE AN ADAPTER PLUG! Because of potential safety hazards under certain conditions, we strongly recommend against the use of an adapter plug.
SAFETY INFORMATION
SAFETY INFORMATION
North America Use Only!
NEMA plugs
TRUE uses these types of plugs.
If you do not have the right outlet
have a certified electrician install
the correct power source.
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INSTALLATION / OPERATION INSTRUCTIONS
INSTALLATION / OPERATION INSTRUCTIONS
To insure that your unit works properly from the first day, it must be installed properly. We highly recommend a trained refrigeration mechanic and electrician install your True equipment. The cost of a professional installation is money well spent.
Before you start to install your True unit, carefully inspect it for freight damage. If damage is discovered, immediately file a claim with the delivery freight carrier.
True is not responsible for damage incurred during shipment.
OWNERSHIP
Adjustable Wrench
Phillips Head Screwdriver
Level
REQUIRED TOOLS
Step 1
The following procedure is recommended for uncrating the unit:
A. Remove the outer packaging, (cardboard and
bubbles or styrofoam corners and clear plastic). Inspect for concealed damage.Again, immediately file a claim with the freight carrier if there is damage.
B. Move your unit as close to the final location as
possible before removing the wooden skid.
C. Remove door bracket on swinging glass door
models (see image 1-2).
Note: Keys for coolers with door locks are located
in warranty packets.
UNCRATING
INSTALLATION / OPERATION INSTRUCTIONS
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REMOTE UNITS (This section applies to remotes only!)
Remote cabinets must be ordered as remote. We do not recommend converting for a standard self contained to remote system.
All remote cabinets must be hard wired.
No castors available.
All remote cabinets come standard using 404A refrigerant.
All remote units come standard with expansion valve, liquid line solenoid, heated condensate pan, and defrost timer when applicable.
• Contact True Technical Service for BTU requirements.
No wiring necessary between cabinet and condensing unit.
All remote condensing units purchased from True are 208/230 volts single phase.
If you have any questions regarding this section, please call True at 1-(800)-325-6152.
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INSTALLATION / OPERATION INSTRUCTIONS
INSTALLATION / OPERATION INSTRUCTIONS
Step 2 A. Carefully lay the unit on its back to remove skid.
Place packing material behind cabinet as a cushion.
When lifting unit remember to
leave the cabinet upright for 24 hours before
plugging into power source.
B. Remove skid by unscrewing all base rail anchor
brackets. Place skid to the side.
C. Carefully upright cabinet.
LOCATING
Removing
skid from
bottom of
cabinet.
Thread castor into the underside of cabinet frame rail.
Thread leg into cabinet bottom frame rail.
The end of the leg is adjustable to easy leveling.
Use the tool provided to tighten the castor into place.
For leveling, insert the shim between the castor and frame rail.
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INSTALLATION OF LEGS AND CASTORS
Important Safeguard for installation of leg/castor (Images 1-5 demonstrate procedure)
Step 3 Securing Castors and Legs
To obtain maximum strength and stability of the unit, it is important that you make sure each castor is secure. Legs are hand-tightened securely against the lower rail assembly. The bearing race on the castor of the top edge of the leg must make firm contact with the rail.
Unit leveling
Four leveling shims have been provided for leveling castored units positioned on uneven floors. Shims must be positioned between rail end and bearing race.
A. Turn the bearing race counter-clockwise until the cabinet is level. Level front to back and side to
side. (diagonally) B. Install the desired number of shims, making sure
the slot of the shim is in contact with the threaded stem of the castor.
C. If more than one shim is used, turn the slot at a 90° angle so they are not in line.
D. Turn the bearing race clockwise to tighten and secure the castor by tightening the anchoring bolt with a 3/4 inch open-end wrench or the tool provided.
CAUTION
To avoid damage to lower rail assembly,
slowly raise unit to upright position.
Note: Open holes located on the cross members of the frame rail should be plugged before unit is in use.
Lower Rail Assembly
Rail End
Snug Fit Here
Lower Rail Assembly
Rail End
Leveling Shim
CastorLeg
Snug Fit Here
Bearing Race
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INSTALLATION / OPERATION INSTRUCTIONS
INSTALLATION / OPERATION INSTRUCTIONS
Step 4 A. Set unit in its final location. Be sure there is
adequate ventilation in your room. Under extreme heat conditions, (100°F+, 38°C+), you may want to install an exhaust fan.
Warning
Warranty is void if ventilation is insufficient.
B. Proper leveling of your True cooler is critical to operating success (for non-mobile models). Effective condensate removal and door operation will be effected by leveling.
C. The cooler should be leveled front to back and side to side with a level.
D. Ensure that the drain hose or hoses are positioned in the pan.
E. Free plug and cord from inside the lower rear of the cooler (do not plug in).
F. The unit should be placed close enough to the electrical supply so that extension cords are never used.
Warning
Compressor warranties are void if the unit is more than 7 ft. (2.1m) from plug-in connection.
LEVELING
P
REMOVE COVER MAKE POWER CONNECTION
1227-5
NEPCO/CENTRALAB
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CONDUCTORS AND CIRCUITS
INSTALLATION / OPERATION INSTRUCTIONS
INSTALLATION / OPERATION INSTRUCTIONS
Wire Gauge for 2% Voltage Drop in Supply Circuits
115 Volt Distance In Feet To Center of Load
Amps 20 30 40 50 60 70 80 90 100 120 140 160
2 141414141414141414141414 3 141414141414141414141412 4 141414141414141414121212 5 141414141414141212121010 6 141414141414121212101010
7 1414141414121212101010 8 8 14141414121212101010 8 8
9 141414121212101010 8 8 8 10 14 14 14 12 12 10 10 10 10 8 8 8 12 14 14 12 12 10 10 10 8 8 8 8 6
14 14 14 12 10 10 10 8 8 8 6 6 6 16 14 12 12 10 10 8 8 8 8 6 6 6 18 14 12 10 10 8 8 8 8 8 8 8 5 20 14 12 10 10 8 8 8 6 6 6 5 5 25 12 10 10 8 8 6 6 6 6 5 4 4
30 12 10 8 8 6 6 6 6 5 4 4 3 35 10 10 8 6 6 6 5 5 4 4 3 2 40 1088665544322 45 1086665443321 50 1086654433211
Wire Gauge for 2% Voltage Drop in Supply Circuits
230 Volts Distance In Feet To Center of Load
Amps 20 30 40 50 60 70 80 90 100 120 140 160
5 141414141414141414141414
6 141414141414141414141412
7 141414141414141414141212
8 141414141414141414121212
9 141414141414141412121210
10 14 14 14 14 14 14 14 12 12 12 10 10 12 14 14 14 14 14 14 12 12 12 10 10 10 14 14 14 14 14 14 12 12 12 10 10 10 8 16 14 14 14 14 12 12 12 10 10 10 8 8 18 14 14 14 12 12 12 10 10 10 8 8 8
20 14 14 14 12 10 10 10 10 10 8 8 8 25 14 14 12 12 10 10 10 10 8 8 6 6 30 14 12 12 10 10 10 8 8 8 6 6 6 35 14 12 10 10 10 8 8 8 8 6 6 5 40 14 12 10 10 8 8 8 6 6 6 5 5
50 12 10 10 8 6 6 6 6 6 5 4 4 60 12 10 8 6 6 6 6 6 5 4 4 3 70 10 10 8 6 6 6 5 5 4 4 2 2 80 1088665544322 90 1086655443311
100 1086654433211
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INSTALLATION / OPERATION INSTRUCTIONS
INSTALLATION / OPERATION INSTRUCTIONS
Step 5 A. Before your new unit is connected to a power
supply, check the incoming voltage with a voltmeter. If anything less than 100% of the rated voltage for operation is noted, correct immediately.
B. All units are equipped with a 7 ft. (2.1m) service cord, and must be powered at proper operating voltage at all times. Refer to cabinet data plate for this voltage.
True requires that a sole use circuit be dedicated for the unit. Failure to do so voids warranty.
WARNING
Compressor warranties are void if compressor burns out due to low voltage.
WARNING
Power supply cord ground should not be removed!
NOTE
To reference wiring diagram - Remove front louvered grill, wiring diagram is positioned on the inside cabinet wall.
ELECTRICAL INSTRUCTIONS
Step 1 - Position Cabinet
Allow three inches between the wall and rear of the GDM freezer for proper ventilation.
Step 2 - Level Cabinet
Cabinet should be level, side to side and front to back. Place a carpenter’s level in the interior floor in four places:
A. Position level in the inside floor of the unit near the doors. (Level should be parallel to cabinet front). Leve cabinet.
B. Position level at the inside rear of cabinet. (Again level should be placed parallel to cabinet back).
C. Perform similar procedures to steps a & b by placing the level on inside floor (left and right sides - parallel to the depth of the cooler). Level cabinet.
Step 3
Draw an outline on the base on the floor.
Step 4
Raise and block the front side of the cabinet.
Step 5
Apply a bead of “NSF Approved Sealant”, (see list below),To floor on half inch inside the outline drawn. The bead must be heavy enough to seal the entire cabinet surface when it is down on the sealant.
Step 6
Raise and block the rear of the cabinet
Step 7
Apply sealant on floor as outline in Step 5. on other three sides.
Step 8
Examine to see that cabinet is sealed to floor around entire perimeter.
Note:
Asphalt floors are very susceptible to chemical
attack. A layer of tape on the floor prior to
applying the sealant will protect the floor.
NSF Approved Sealants:
1. Minnesota Mining #EC800 Caulk
2. Minnesota Mining #EC2185 Caulk
3. Minnesota Mining #EC1055 Bead
4. Minnesota Mining #EC1202 Bead
5. Armstrong Cork - Rubber Caulk
6. Products Research Co. #5000 Rubber Caulk
7. G.E. Silicone Sealer
8. Dow Corning Silicone Sealer
SEALING CABINET TO FLOOR
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INSTALLATION / OPERATION INSTRUCTIONS
INSTALLATION / OPERATION INSTRUCTIONS
Step 6 A. The compressor is ready to operate. Plug in the
cooler.
B. Temperature control set at No. 4 position gives freezers an approximate temperature of 20°F - 25°F. Allow unit to function several hours, completely cooling cabinet before changing the control setting.
C. Excessive tampering with the control could lead to service difficulties. Should it ever become necessary to replace temperature control, be sure it is ordered from your True dealer or recommended service agent.
D. Good air flow in your True unit is critical. Be careful to load product so that it neither presses against the back wall, nor comes within four inches of the evaporator housing. Refrigerated air off the coil must circulate down the back wall.
NOTE
If the unit is disconnected or shut off, wait five minutes before starting again.
RECOMMENDATION
Before loading product we recommend you run your True unit empty for two to three days. This allows you to be sure electrical wiring and installation are correct and no shipping damage has occurred. Remember, our factory warranty does not cover product loss!
REPLACEMENT PARTS
TRUE maintains a record of the cabinet serial number for your cooler. If at any time during the life of your cooler, a part is needed, you may obtain this part by furnishing the model number and serial number to the company from whom you purchased the cooler. Call Toll-Free: (800)­424-TRUE (Direct to Parts Department). (800)­325-6152 (U.S.A. & Canada only) or call: (636)­240-2400.
LIGHT SWITCH LOCATION:
GDIM models will have the light switch located on the right side on the ceiling inside the unit. Most instances the switch is located next to the temperature control.
STARTUP
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FREEZERS DEFROST TIME CLOCK OPERATION (Grasslin Timer)
INSTALLATION / OPERATION INSTRUCTIONS
INSTALLATION / OPERATION INSTRUCTIONS
RECOMMENDED DEFROST SETTINGS:
True Manufacturing has factory set your defrost time clock to a recommended time and duration defrost scenario. All refrigeration equipment operating below 30°F will accumulate frost on the evaporator coil and will require routine defrost. Your True equipment has been designed for three defrost periods (6:00 a.m., 2:00 p.m. and 10:00 p.m.). If you decide to deviate from these defrost time settings please follow the procedures for adjustment below.
REQUIRED TOOLS:
Phillips Screwdriver
1/4” Nut Driver or Socket
Locating The Defrost Timer:
Take off louvered grill assembly by removing four (4) corner screws.
Single Door Models:
Defrost timer is located in the lower right corner behind the louvered grill (inside galvanized electrical box).
Two Door Models:
Defrost timer is located in the middle of the cabinet, behind the louvered grill. Timer is mounted to the left of the centered ballast box (Inside of gray timer box).
Three Door Models:
Defrost timer is located on the left upright post behind the louvered grill (Inside of gray timer box).
Setting the timer:
(UNPLUG UNIT FROM
POWER SUPPLY!)
DO NOT SET THE TIME BY
ROTATING THE “OUTER” DIAL.
Turn the minute hand clockwise until the time of day on the outer dial is aligned with the triangle marker on the inner dial (two o’clock position).
Adjusting The Defrost Timer:
(time initiated, time or temperature terminated)
Your True freezer contains a defrost system that is temperature terminated, however the time clock has been designed with a time termination back-up so that the defrost period will not exceed thirty minutes. While True requires a minimum 3 defrost periods not to exceed 30 minutes the procedure on this page should be followed to customize your specific needs.
Notice:
If timer is not set for a minimum of 3 defrost per day for 30 minutes each, the coil may develop excessive frost. This may lead
to system failure and product loss, which is
not covered under warranty.
The following procedure may be followed to customize your needs.
High usage, high temperature, and high humidity may require 4 defrost settings per day.
WARNING:
Always follow the manufacturer’s
recommended settings when
programming the amount and duration
of the defrost cycles.
STEP 1
The white tabs located on the outmost area of the time clock have been factory set for (6:00 a.m., 2:00 p.m., and 10:00 p.m.). Each tab represents 15 minutes of defrost time. Notice that at each defrost time two white tabs are set for 15 minutes each for a total of 30 minutes of defrost.
STEP 2
In order to program the time to begin the defrost cycle, flip the white tabs out to set the defrost time. To eliminate a defrost time flip the white tabs back toward the center of the Defrost Timer.
STEP 3
True recommends a 30 minute defrost cycle three times per day.
Inner most dial.
Time of day.
Outer most dial. White tabs represent 15 minutes of defrost time.
Defrost Timer Box Image 1
Defrost Timer Image 2
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IF THE COMPRESSOR WILL NOT RUN
1. If there is no voltage at the compressor terminals, follow the wiring diagram and check back from compressor to the power supply to find where the circuit is interrupted.
2. If power is available at the compressor terminals, and the compressor does not run, check the voltage at the compressor terminals while attempting to start the compressor.
If voltage at the compressor terminals is below 90% of the nameplate voltage, it is possible the motor may not develop sufficient torque to start. Check to determine if wire sizes are adequate, electrical connections are loose, the circuit is overloaded, or if the power supply is inadequate.
3. On single phase compressors, a defective capacitor or relay may prevent the compressor starting. If the compressor attempts to start but is unable to do so, or if there is a humming sound, check the relay to see if the relay contacts are damaged or fused. The relay points should be closed during the initial starting cycle, but should open as the compressor comes up to speed.
Remove the wires from the starting relay and capacitors. Use a high voltage ohmmeter to check for continuity throughout the relay coil. Replace the relay if there is not continuity. Use an ohmmeter to check across the relay contacts. Potential relay contacts are normally closed when the relay is not energized, current relay contacts are normally open. If either gives an incorrect reading, replace the relay.
Any capacitor found to be bulging, leaking, or damaged should be replaced.
Make sure capacitors are discharged before checking. Check for continuity between each capacitor terminal and the case. Continuity indicates a short, and the capacitor should be replaced.
Substitute a “known to be good” start capacitor if available. If compressor then starts and runs properly, replace the original start capacitor.
If a capacitor tester is not available, an ohmmeter may be used to check run and start capacitors for shorts or open circuits. Use an ohmmeter set to its highest resistance scale, and connect prods to capacitor terminals.
a) With a good capacitor, the indicator should first move zero, and then gradually increase to infinity.
b) If there is no movement of the ohmmeter indicator, an open circuit is indicated.
c) If the ohmmeter indicator moves to zero, and remains there or on a low resistance reading, a short circuit is indicated. Defective capacitors should be replaced.
4. If the correct voltage is available at the compressor terminals, and no current is drawn, remove all wires from the terminals and check for continuity through the motor windings. On single phase motor compressors, check for continuity from terminals C to R, and C to S. On compressors with line break inherent protectors, an open overload protector can cause a lack of continuity. If the compressor is warm, wait one hour for the compressor to cool and recheck. If continuity cannot be established through all motor windings, the compressor should be replaced.
Check the motor for ground by means of a continuity check between the common terminal and the compressor shell. If there is a ground, replace the compressor.
5. If the compressor has an external protector, check for continuity through the protector or protectors. All external inherent protectors on compressors can be replaced in the
field.
IF THE MOTOR COMPRESSOR STARTS BUT TRIPS REPEATEDLY ON THE OVERLOAD PROTECTOR
1. Check the compressor suction and discharge pressures while the compressor is operating. Be sure the pressures are within the limitations of the compressor. If pressures are excessive it may be necessary to clean the condenser, purge air from the system, replace crankcase pressure regulating valve.
An excessively low suction pressure may indicate a loss of charge.
On units with no service gauge parts where pressures can be checked, check condenser to be sure it is clean and fan is running. Excessive temperatures on suction and discharge line may also indicate abnormal operating conditions.
2. Check the line voltage at the motor terminals while the compressor is operating. The voltage should be within 10% of the nameplate voltage rating. If outside those limits, the voltage supply must be brought within the proper range, or a motor compressor with different electrical characteristics must be used.
3. Check the amperage drawn while the compressor is operating. Under normal operating conditions, the amperage drawn will seldom exceed 110% of the nameplate amperage. High amperage can be caused by low damage, defective running capacitors,
or a defective starting relay.
Continued on next page
MAINTENANCE, CARE & CLEANING
MAINTENANCE, CARE & CLEANING
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MAINTENANCE, CARE & CLEANING
MAINTENANCE, CARE & CLEANING
4. If all operating conditions are normal, the voltage supply at the compressor terminals balanced and within limits, the compressor crankcase temperature within normal limits, and the amperage drawn within the specified range, the motor protector may be defective, and should be replaced.
If the operating conditions are normal and the compressor is running excessively hot for no observable reason, or if the amperage drawn is above the normal range and sufficient to repeatedly trip the protector, the compressor has internal damage and
should be replaced.
IF THE COMPRESSOR RUNS BUT WILL NOT REFRIGERATE
1. Check the refrigerant charge. Check the evaporator surface to determine if it is evenly cold throughout, or if partially starved. A lack of charge may be indicated by light, fluffy frost at the evaporator inlet. Add refrigerant if necessary.
2. Check the compressor suction pressure. An abnormally low pressure may indicate a loss of refrigerant charge, a malfunctioning capillary tube, a lack of evaporator capacity possibly due to icing or low air flow, or a restriction in the system.
Often a restriction in a drier or strainer can be identified by frost or a decrease in temperature across the restriction due to the pressure drop in the line. This will be true only if liquid refrigerant is in the line at the restricted point, since any temperature change due to restriction would be caused by the flashing of liquid into vapor as the pressure changes.
Any abnormal restriction in the system must be corrected.
3. Check the compressor discharge pressure. An abnormally high discharge pressure can cause a loss of capacity, and can be caused by a dirty condenser, a malfunctioning condenser fan, or air in the system.
4. If the suction pressure is high, and the evaporator and condenser are functioning normally, check the compressor amperage draw. An amperage draw near or above the nameplate rating indicates normal compressor or unit may have damaged valves.
An amperage draw considerably below the nameplate rating may indicate a broken suction reed or broken connecting rod in the compressor.
DIAGNOSIS AND REPLACEMENT OF FREEZER CABINET COMPONENTS
1. Defrost Time Clock
A. Check timer motor to be sure
it runs.
B. Check contacts on the defrost
timer.
C. Check solenoid windings for
continuity to ensure contact switching.
D. Check to be sure defrost
actuator pins are in proper position.
E. Check all wires in the timer for
tightness to terminals and broken wires.
2. Defr
ost Control On The
Evaporator Drain Pan
A. If the defrost time is always 35 minutes (or whatever duration the elapsed time adjustment is set at) and the fan motors do not delay after a defrost cycle and it has been determined that the solenoid in the defrost clock is functioning, change the defrost control in the evaporator
compartment in the top of the freezer. This control is attached to the evaporator drain pan.
3. Coil Defrost Heater
A. Lower the evaporator cover. Disconnect the coil heater by removing the wire nuts at the point where the heater joins the electrical circuit of the freezer in the evaporator compartment. Check heater for continuity with an ohmmeter. If the heater is defective, cut the bale wires holding the heater to the coil and remove the heater. Replace with a new heater using bale wires provided.
4. Drain Tube Heater
A. Lower the evaporator cover. Disconnect the drain tube heater by removing the wire nuts at the point where the heater joins the electrical circuit of the freezer in the evaporator compartment. Check the drain tube heater with an ohmmeter.
B. If the drain tube heater is defective, disconnect the drain tube from the rigid plastic drain, bend the tabs that hold the evaporator drain pan to the evaporator cover and raise the drain pan so that the flexible heater is visible, pull heater out of the plastic drain tube and replace. Connect heater to the electrical circuit in the evaporator compartment.
5. Cabinet Temperature
Control
A. Remove the two screws on the right side of the evaporator housing that holds the control mounting plate. Reach behind the evaporator housing on the control side of the cabinet and pull the control bulb out of the receptacle in the roof of the cabinet. Disconnect the wires from the control. Check control for continuity, replace if defective.
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MAINTENANCE, CARE & CLEANING
MAINTENANCE, CARE & CLEANING
REQUIRED TOOLS:
Phillips Screwdriver
Stiff Bristle Brush
Adjustable Wrench
Step 1
Disconnect power to unit.
Step 2
Take off lower grill assembly by removing four (4) corner screws.
Step 3
Remove bolts anchoring compressor assembly to frame rails and carefully slide out. (tube connections are flexible)
Step 4
Clean off accumulated dirt from the condenser coil and the fan with a stiff bristle brush.
Step 5
After brushing the components off vacuum all dirt residue from the coil, fan, and surrounding areas.
Step 6
Replace cardboard cover. Carefully slide compressor assembly back into position and replace bolts.
Step 7
Reinstall louver assembly into unit with appropriate fasteners and clips. Tighten all screws.
Step 8
Connect unit to power and check to see if compressor is running.
MAINTENANCE, CARE & CLEANING
CLEANING THE CONDENSER COIL
When using electrical appliances, basic safety precautions should be followed, including the following:
NEPCO/CENTRALAB
1227-5
REMOVE COVER MAKE POWER
CONNECTION
E. McCabe
"
"
"
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Condensers accumulate dirt and require cleaning every 30 days. Dirty condensers result in
compressor failure, product loss, and lost sales... which are not covered by warranty.
If you keep the Condenser clean you will minimize your service expense and lower your electrical costs. The Condenser requires scheduled cleaning every thirty days or as needed.
Air is pulled through the Condenser continuously, along with dust, lint, grease, etc.
A dirty Condenser can result in NON-W
ARRANTEED part & Compressor Failures, Product Loss, and
Lost Sales.
Proper cleaning involves removing dust from the Condenser. By using a soft brush, or vacuuming the Condenser with a shop vac, or using CO2, nitrogen, or pressurized air.
If you cannot remove the dirt adequately, please call your refrigeration service company.
On most of the reach-in units the condenser is accessible in the rear of the unit. You must remove the cabinet grill to expose the Condenser.
The Condenser looks like a group of vertical fins. You need to be able to see through the condenser for the unit to function at maximum capacity. Do not place filter material in front of condensing coil. This material blocks air-flow to the coil similar to having a dirty coil.
THE CLEANING OF THE CONDENSER IS NOT COVERED BY THE WARRANTY!
HOW TO CLEAN THE CONDENSER:
1. Disconnect the electrical power to the unit.
2. Remove the louvered grill.
3. Vacuum or brush the dirt, lint, or debris from the finned condenser coil.
4. If you have a significant dirt build up you can blow out the condenser with compressed air. (CAUTION MUST BE USED to avoid eye injury. Eye protection is recommended.)
5. When finished be sure to replace the louvered grill. The grill protects the condenser.
6. Reconnect the electrical power to the unit. If you have any questions, please call True Manufacturing at 636-240-2400 or 800-325-6152 and
ask for the Service Department. Service Department Availability Monday-Friday 7:30 a.m. to 5:30p.m. and Saturday 7:45 a.m. to 11:45 a.m. CST.
MAINTENANCE, CARE & CLEANING
MAINTENANCE, CARE & CLEANING
Condensing Unit
AirflowAirflowAirflow
Condenser
IMPORTANT WARRANTY INFORMATION
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MAINTENANCE, CARE & CLEANING
MAINTENANCE, CARE & CLEANING
CAUTION: Do not use any steel wool, abrasive or chlorine based products to clean stainless steel surfaces.
Stainless Steel Opponents
There are three basic things which can break down your stainless steel’s passivity layer and allow corrosion to rear its ugly head.
1) Scratches from wire brushes, scrapers, and steel pads are just a few examples of items that can be abrasive to stainless steel’s surface.
2) Deposits left on your stainless steel can leave spots. You may have hard or soft water depending on what part of the country you live in. Hard water can leave spots. Hard water that is heated can leave deposits if left to sit too long. These deposits can cause the passive layer to break down and rust your stainless steel. All deposits left from food prep or service should be removed as soon as possible.
3) Chlorides are present in table salt, food, and water. Household and industrial cleaners are the worst type of chlorides to use.
8 steps that can help prevent rust on stainless steel:
1. Using the correct cleaning tools Use non-abrasive tools when cleaning your stainless steel products. The stainless steel’s passive layer
will not be harmed by soft cloths and plastic scouring pads. Step 2 tells you how to find the polishing marks.
2. Cleaning along the polish lines Polishing lines or “grain” are visible on some stainless steels. Always scrub parallel to visible lines on
some stainless steels. Use a plastic scouring pad or soft cloth when you cannot see the grain.
3. Use alkaline, alkaline chlorinated or non-chloride containing cleaners While many traditional cleaners are loaded with chlorides, the industry is providing an ever
increasing choice of non-chloride cleaners. If you are not sure of your cleaner’s chloride content contact your cleaner supplier. If they tell you that your present cleaner contains chlorides, ask if they have an alternative. Avoid cleaners containing quaternary salts as they can attack stainless steel, causing pitting and rusting.
4. Water Treatment To reduce deposits, soften the hard water when possible. Installation of certain filters can remove
corrosive and distasteful elements. Salts in a properly maintained water softener can be to your advantage. Contact a treatment specialist if you are not sure of the proper water treatment.
5. Maintaining the cleanliness of your food equipment Use cleaners at recommended strength (alkaline, alkaline chlorinated or non-chloride). Avoid
build-up of hard stains by cleaning frequently. When boiling water with your stainless steel equipment, the single most likely cause of damage is chlorides in the water. Heating any cleaners containing chlorides will have the same damaging effects.
6. Rinse When using chlorinated cleaners you must rinse and wipe dry immediately. It is better to wipe
standing cleaning agents and water as soon as possible. Allow the stainless steel equipment to air dry. Oxygen helps maintain the passivity film on stainless steel.
7. Hydrochloric acid (muriatic acid) should never be used on stainless steel
8. Regularly restore/passivate stainless steel
Stainless Steel Equipment Care and Cleaning
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W
ARNING:
Disconnect power to cabinet before
replacing light bulbs.
IDL (INTEGRATED DOOR LIGHTING):
Squeeze the plastic lampshield together and pull away from the door (See Image 1).
Push the bulb down while pulling the spring activated lampholder up. This will give you enough clearance to take the bulb out (See Image 2).
LIGHT BULB REPLACEMENT
1
2
IDL (Integrated Door Lighting)
IDL (Integrated Door Lighting)
Recommended cleaners for certain situations / environments of stainless steel
A) Soap, ammonia and detergent medallion applied with a cloth or sponge can be used for routine
cleaning. B) Arcal 20, Lac-O-Nu Ecoshine applied provides barrier film for fingerprints and smears. C) Cameo,Talc, Zud First Impression is applied by rubbing in the direction of the polished lines for
stubborn stains and discoloring. D) Easy-off and De-Grease It oven aid are excellent for removals on all finishes for grease-fatty acids,
blood and burnt-on foods. E) Any good commercial detergent can be applied with a sponge or cloth to remove grease and oil. F) Benefit, Super Sheen, Sheila Shine are good for restoration / passivation.
NOTE:
The use of stainless steel cleaners or other such solvents is not
recommended on plastic parts. Warm soap and water will suffice.
Stainless Steel Equipment Care and Cleaning
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WARRANTY INFORMATION
WARRANTY INFORMATION
(U.S.A & CANADA ONLY!)
(U.S.A & CANADA ONLY!)
ONE
ONE
YEAR P
YEAR PARAR
TS & LABOR
TS & LABOR WW
ARRANTY
ARRANTY
TRUE warrants to the original purchaser of every new TRUE refrigerated unit, the cabinet and all parts thereof, to be free from defects in material or workmanship, under normal and proper use and maintenance service as specified by TRUE and upon proper installation and start-up in accordance with the instruction packet supplied with each TRUE unit. TRUE’s obligation under this warranty is limited to a period of one (1) year from the date of original installation or 15 months after shipment date from TRUE, whichever occurs first.
Any part covered under this warranty that are determined by TRUE to have been defective within one (1) year of original installation or fifteen (15) months after shipment date from manufacturer, whichever occurs first, is limited to the repair or replacement, including labor charges, of defective parts or assemblies. The labor warranty shall include standard straight time labor charges only and reasonable travel time, as determined by TRUE.
ADDITIONAL FOUR
ADDITIONAL FOUR
YEAR COMPRESSOR
YEAR COMPRESSOR WW
ARRANTY
ARRANTY
In addition to the one (1) year warranty stated above, TRUE warrants its hermetically and semi-hermetically sealed compressor to be free from defects in both material and workmanship under normal and proper use and maintenance service for a period of four (4) additional years from the date of original installation but not to exceed five (5) years and three (3) months after shipment from the manufacturer.
Compressors determined by TRUE to have been defective within this extended time period will, at TRUE’s option, be either repaired or replaced with a compressor or compressor parts of similar design and capacity.
The four (4) year extended compressor warranty applies only to hermetically and semi-hermetically sealed parts of the compressor and does not apply to any other parts or components, including, but not limited to, cabinet, paint finish, temperature control, refrigerant, metering device, driers, motor starting equipment, fan assembly or any other electrical component, etcetera.
404A/134A COMPRESSOR
404A/134A COMPRESSOR WW
ARRANTY
ARRANTY
The four year compressor warranty detailed above will be voided if the following procedure is not carefully adhered to:
1. This system contains R404A or R134A refrigerant and polyol ester lubricant. The polyol ester lubricant has rapid moisture absorbing qualities. If long exposure to the ambient conditions occur, the lubricant must be removed and replaced with new. For oil amounts and specifications please call True technical service department (800-325-6152). Failure to comply with recommended lubricant specification will void the compressor warranty.
2. Drier replacement is very important and must be changed when a system is opened for servicing. A drier using XH-7 desiccant or an exact replacement solid core drier must be used. The new drier must also be the same capacity as the drier being replaced.
3. Micron level vacuums must be achieved to insure low moisture levels in the system. 500 microns or lower must be obtained.
WWARRANTY CLAIMS
ARRANTY CLAIMS
All claims for labor or parts must be made directly through TRUE. All claims should include: model number of the unit, the serial number of the cabinet,
proof of purchase, date of installation, and all pertinent information supporting the existence of the alleged defect.
In case of warranty compressor, the compressor model tag must be returned to TRUE along with above listed information.
Any action or breach of these warranty provisions must be commenced within one (1) year after that cause of action has occurred.
WHA
WHA
T IS NO
T IS NO
T CO
T CO
VERED BY
VERED BY
THIS
THIS WW
ARRANTY
ARRANTY
TRUE’s sole obligation under this warranty is limited to either repair or replacement of parts, subject to the additional limitations below. This warranty
neither assumes nor authorizes any person to assume obligations other than those expressly covered by this warranty.
NO CONSEQUENTIAL DAMAGES. TRUE IS NOT RESPONSIBLE FOR ECONOMIC LOSS; PROFIT LOSS; OR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES,
INCLUDING WITHOUT LIMITATION, LOSSES OR DAMAGES ARISING FROM FOOD OR PRODUCT SPOILAGE CLAIMS WHETHER OR NOT ON ACCOUNT OF REFRIGERATION FAILURE.
WARRANTY IS NOT TRANSFERABLE. This warranty is not assignable and applies only in favor of the original purchaser/user to whom delivered. ANY SUCH
ASSIGNMENT OR TRANSFER SHALL VOID THE WARRANTIES HEREIN MADE AND SHALL VOID ALL WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
IMPROPER USAGE. TRUE ASSUMES NO LIABILITY FOR PARTS OR LABOR COVERAGE FOR COMPONENT FAILURE OR OTHER DAMAGES RESULTING FROM
IMPROPER USAGE OR INSTALLATION OR FAILURE TO CLEAN AND/OR MAINTAIN PRODUCT AS SET FORTH IN THE WARRANTY PACKET PROVIDED WITH THE UNIT.
ALTERATION, NEGLECT, ABUSE, MISUSE, ACCIDENT, DAMAGE DURING TRANSIT OR INSTALLATION, FIRE, FLOOD, ACTS OF GOD. TRUE is not responsible for the
repair or replacement of any parts that TRUE determines have been subjected after the date of manufacture to alteration, neglect, abuse, misuse, accident, damage during transit or installation, fire, flood, or act of God.
IMPROPER ELECTRICAL CONNECTIONS. TRUE IS NOT RESPONSIBLE FOR THE REPAIR OR REPLACEMENT OF FAILED OR DAMAGED COMPONENTS RESULTING
FROM ELECTRICAL POWER FAILURE, THE USE OF EXTENSION CORDS, LOW VOLTAGE, OR VOLTAGE DROPS TO THE UNIT.
NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE: THERE ARE NO OTHER WARRANTIES, EXPRESSED, IMPLIED OR
STATUTORY, EXCEPT THE ONE (1) YEAR PARTS & LABOR WARRANTY AND THE ADDITIONAL FOUR (4) YEAR COMPRESSOR WARRANTY AS DESCRIBED ABOVE. THESE WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, INCLUDING IMPLIED WARRANTY AND MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF.
OUTSIDE U.S.: This warranty does not apply to, and TRUE is not responsible for, any warranty claims made on products sold or used outside the United
States.
REMOTE CONDENSERS: True warrants the original purchaser of the remote cabinet one year parts and labor coverage for all cabinet parts thereof to be
free from defects in material or workmanship, under normal and proper use and maintenance service, as specified by True. This warranty is limited to the cabinet only. True assumes no liability for remote condensing units.
T
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RUE
R
EFRIGERATION
MADE IN
TM
U.S.A.
SINCE 1945
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