INSTALLATION, OPERATION
AND SERVICE MANUAL
WARNINGS
SALAMANDER
S86
IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE CAN
CAUSE INJURY OR DEATH. THE INSTRUCTION
MANUAL MUST BE READ CAREFULLY BEFORE
INSTALLING, OPERATING OR SERVICING THIS
EQUIPMENT
TO BE INSTALLED ONLY BY AN AUTHORISED PERSON
IN ACCORDANCE WITH AS 5601, LOCAL AUTHORITY,
GAS, ELECTRICITY , ANY APPLICABLE ST ATUTORY
REGULA TIONS AND MANUF ACTURER
REQUIREMENTS.
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THIS EQUIPMENT IS DESIGNED FOR COMMERCIAL
CATERING PURPOSES AND WILL GENERATE
SIGNIFICANT HEAT. HOT SURFACES WILL CAUSE
BURNS. A HAZARD AND RISK ASSESSMENT MUST BE
UNDERTAKEN BY OWNERS AND ALL OPERATORS
MADE AWARE OF THESE.
DO NOT STORE OR USE FLAMMABLE LIQUIDS NEAR
THIS APPLIANCE.
DO NOT SPRAY AEROSOLS NEAR THIS APPLIANCE
WHILE IT IS IN OPERATION.
INSTALLATION CLEARANCES AS SPECIFIED MUST BE
OBSERVED.
IF YOU SMELL GAS, TURN THE UNIT OFF AND THE
MAIN GAS SUPPLY VALVE TO THE UNIT. CONTACT
YOUR GAS SUPPLIER OR AN AUTHORISED PERSON.
BEFORE TURNING ON THE MAIN GAS SUPPLY, CHECK
THE UNIT TO BE CERTAIN THAT ALL THE VALVES ARE
IN THE “OFF” POSITION.
PLEASE KEEP THIS MANUAL FOR FUTURE
REFERENCE AND REFERENCE BY ALL OPERATORS.
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CONGRATULATIONS
Comcater thanks you for choosing this product and welcomes you to the
ever-growing Comcater customer circle. This product has been specifically
designed by Comcater to meet a wide rage of applications and represents the
best quality and highest value equipment.
Please read the instruction manual carefully to ensure the safe and reliable
operation and performance of your equipment.
Should you ever require service, you will be supported by Comcater’s trained
and qualified service network – the largest available.
Comcater assures you of every support and wishes you every business
success.
Michael Wood
Managing Director
Comcater
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TABLE OF CONTENTS
INTRODUCTION .............................................................................................5
GENERAL.................................................................................................5
WARRANTY .............................................................................................5
GENERAL INFORMATION .............................................................................6
INSPECTION............................................................................................6
OPERATOR MANUAL ..............................................................................6
INSTALLATION.........................................................................................6
GAS CONNECTION .................................................................................6
GAS PRESSURE .....................................................................................6
COMMISSIONING....................................................................................6
SPECIFICATIONS...........................................................................................7
INSTALLATION.........................................................................................7
GAS SUPPLY PRESSURE.......................................................................9
NOMINAL GAS CONSUMPTION .............................................................9
TEST POINT PRESSURE........................................................................9
VENTILATION AND AIR SUPPLY.............................................................9
GENERAL SPECIFICATIONS ................................................................10
OPERATING INSTRUCTIONS......................................................................11
LIGHTING INSTRUCTIONS ................................................................... 11
SALAMANDER BURNERS.....................................................................12
SALAMANDER BURNER IGNITION ......................................................12
OPERATOR MAINTENANCE .......................................................................15
CLEANING STAINLESS STEEL.............................................................16
SERVICE.......................................................................................................17
RECOMMENDED SERVICE ..................................................................17
SERVICE INFORMATION ......................................................................17
BURNER ADJUSTMENTS .....................................................................18
CONVERSION INSTRUCTIONS............................................................19
SPARE PARTS .......................................................................................20
TROUBLE SHOOTING .................................................................................21
ALL BURNERS.......................................................................................21
SALAMANDER – MAJOR PARTS IDENTIFICATION ..................................22
SALAMANDER – EXPLODED VIEWS AND
BILL OF MATERIALS ...................................................................................25
DRA WINGS...................................................................................................27
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INTRODUCTION
GENERAL
This equipment is designed for commercial catering purposes and
incorporates a wide range of design features to benefit the customer. This
versatility will satisfy a wide range of customer needs.
WARRANTY
This product is warranted for 12 months parts and labour and is subject to the
correct installation, operation, maintenance and care of the equipment.
Warranty does not extend to:
• Damages caused in shipment.
• Damage as a result of incorrect installation.
• Damage as a result of incorrect operation.
• Damages caused by unauthorised service and use of non-original parts.
• Gas supply issues to the equipment.
• Failure resulting from improper maintenance.
• Failure as a result of tampering with, removal of, or changing any preset
control or safety device.
• Service ‘After hours’.
• Conditions as defined in Comcater terms and condition of sale.
For all warranty work, authorized service and genuine and authorized
spare parts, please contact Comcater Service 03 8369 4600.
Please ensure you quote the Model and Serial Number of the unit. The
Model and Serial Number of the unit is recorded on the sales invoice.
Alternatively, the information is recorded on the front of the unit and on the data
plate located behind the front panel.
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GENERAL INFORMATION
INSPECTION
Please inspect the unit on receipt. If the unit is damaged, contact the carrier
immediately and file a damage claim with them. Save all packing materials
when filing a claim. Freight damage claims are the responsibility of the
purchaser and are not covered under warranty.
OPERATOR MANUAL
This manual contains important information for your safety and the
installation, operation, maintenance and service of this equipment.
Please read the manual carefully and ensure all operators of the
equipment are aware of the contents and safety requirements.
Warning: You must assess all hazards and risks associated with the
operation of the equipment in your environment and advise all operators
of these.
INSTALLATION
This equipment must be installed by an authorized person in accordance
with AS 5601, local authority, gas, electricity, any applicable statutory
regulations and manufacturer requirements.
GAS CONNECTION
The appliance must be connected by an authorized person to the gas type
specified on the unit. The gas type is shown adjacent to the rear gas
connection point on the back panel and on the data plate. Connect to and use
only the correct type of gas.
GAS PRESSURE
The authorized person installing this equipment must ensure that the gas
operating pressure is the same as shown on the rating plate, the test point
pressure is correct (refer page 9) and that there is sufficient gas volume.
COMMISSIONING
The authorized person installing this equipment must commission the
equipment in accordance with AS 5601 - gas leakage, operational checking,
adjustments and instructing the owner on use of the equipment are prescribed
requirements.
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SPECIFICATIONS
INSTALLATION
THIS EQUIPMENT MUST BE INSTALLED BY AN
AUTHORIZED PERSON IN ACCORDANCE WITH AS 5601,
LOCAL AUTHORITY, GAS, ELECTRICITY, ANY APPLICABLE
STATUTORY REGULATIONS AND MANUFACTURER
REQUIREMENTS.
NOTE: INSTALLATION IS THE RESPONSIBILITY OF THE OWNER
Gas Inlet Connection: ½” BSP Female.
Gas Connection Point: The gas connection point is located at the rear of
the unit (300 mm from the right hand side and
45mm above the base of the unit)
Details are shown in the drawing at the rear of this
manual.
Gas Connection: The appliance must be connected by an
authorized person to the gas type specified on the
unit. The gas type is shown adjacent to the gas
connection point and on the data plate. Connect
to and use only the correct type of gas.
The authorized person installing this equipment
must comply with AS 5601 requirements.
Prescribed requirements include, commission the
equipment, gas leakage testing, operational
checking and adjustments.
All units are tested and adjusted at the factory; however, burners and pilots
must be checked at the installed location and adjusted if necessary.
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Data Plate: The data plate is located behind the front panel.
Installation: The Salamander is provided with two mounting
brackets. The brackets may be fitted in two ways
as follows:
Select a suitable location and fix the mounting
brackets in position (Refer ‘Installation Clearances’
below). The brackets must be securely mounted.
Mount the Salamander to the brackets by inserting
the four M10 mounting bolts (supplied) from the
underside of the bracket into the Salamander.
Warning: The Salamander mounting bolt s must
be inserted and secured.
Warning: The Salamander should never be
installed and operated as a counter top unit.
Installation Clearances: The MINIMUM clearances from combustible
surfaces are:
Sides: 300mm (Note: the sides of the Salamander
are removable and adequate clearance must be
provided for safe handling large products.
Rear: 100mm
Adequate clearance must also be provided for
service.
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MINIMUM GAS SUPPLY INLET PRESSURE
Gas Type Gas Pressure
Natural Gas 1.13 kPa
LP Gas 2.75 kPa
NOMINAL GAS CONSUMPTION
BURNER
(EACH)
SALAMANDER 1.70mm 14 1.0 kPa 1.00mm 13 2.60 kPa
TOTAL
ORIFICE
NATURAL GAS PROPANE GAS
MJ/h TEST POINT
(mm)
28 26
PRESSURE
ORIFICE
(mm)
MJ/h TEST POINT
PRESSURE
Note: Pressure test point is located on the gas manifold (refer also ‘Test Point
Pressure’ below).
Turndown Setting
Natural Gas 5 turns out from fully in
Propane Gas 3 turns out from fully in
TEST POINT PRESSURE
The gas pressure test point is located on the gas manifold and is accessed by
removing the gas valve control knobs, piezzo igniter leads and the front panel.
The test point pressure is shown in the Nominal Gas Consumption Table
above and is set with the two burners operating at maximum setting.
VENTILA TION AND AIR SUPPL Y
All gas burners and pilots require sufficient air to operate. For optimum
performance and for your safety, it is ESSENTIAL that the equipment, in the
installed position, has the proper air and ventilation and the correct
exhaust/canopy and air balance. The correct installation and compliance with
all regulatory and other requirements is the responsibility of the
purchaser/owner.
Please note that a strong exhaust canopy will create a vacuum if there is
insufficient replacement air. The amount of air exhausted must be replaced by
an equal amount of air.
Airflow to the appliance must not be blocked or restricted (e.g. large objects
should not be placed in front of the appliance).
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GENERAL SPECIFICATIONS
OVERALL DIMENSIONS AND WEIGHT
MODEL DEPTH
(mm)
SALAMANDER
CCE S86
WIDTH
(mm)
HEIGHT
(mm)
WEIGHT
(Kg)
Assembled 515 860 440 63
Shipping 635 980 560 81
Detailed dimensional specifications are shown at the rear of this manual.
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OPERATING INSTRUCTIONS
LIGHTING INSTRUCTIONS
DO NOT OPERATE THE UNIT UNLESS IT HAS BEEN
INST ALLED AND COMMISSIONED BY AN AUTHORIZED
PERSON.
BEFORE TURNING ON THE MAIN GAS SUPPLY, CHECK AND
ENSURE THAT ALL THE VALVES ARE IN THE “OFF”
POSITION.
THIS EQUIPMENT IS DESIGNED FOR COMMERCIAL
CATERING PURPOSES AND WILL GENERATE SIGNIFICANT
HEAT. HO T SURFACES WILL CAUSE BURNS. A HAZARD
AND RISK ASSESSMENT MUST BE UNDERTAKEN BY
OWNERS AND ALL OPERATORS MADE AWARE OF THESE.
THE TOP OF THE SALAMANDER HAS FLUE OUTLETS AND
IS VERY HOT – THE FLUE OUTLETS MUST NEVER BE
COVERED OR RESTRICTED IN ANY WAY AND STAFF MUST
BE INSTRUCTED NOT TO TOUCH THE TOP SURFACE.
NOTE: For your safety, all burners are controlled by a flame failure sensing
device. If the device does not sense a flame, gas supply to the burner
will be cut.
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SALAMANDER BURNERS
Salamander Burner Control
WARNING: Ensure there are no objects placed on top of the unit and that
there are no restrictions to the flue passages.
NOTE: Ensure the gas supply to the equipment is turned ON
SALAMANDER BURNER IGNITION
Starting from the OFF ● position, turn the control knob to the LEVEL 1 position.
Fully depress the control knob and then press the piezzo igniter to ignite the
burner – repeat until the burner ignites. Keep the knob fully depressed for 15
seconds after the burner lights. When the automatic valve senses that the
BURNER is alight, the gas flow to the burner will continue when the knob is
released. The equipment may then be operated between LEVEL 1 position
(highest heat) and LEVEL 2 (lowest heat).
NOTE: When the equipment is cold, the gas properties are such that it is
likely to be easier to light the burner (at the front or the side) with a gas
torch rather than the piezzo igniter as per the above process.
WARNING: NEVER PLACE YOUR HAND UNDER THE BURNER.
Shut Down
Turn the control knob to the OFF ● position.
NOTE: If the burner flame were accidentally extinguished, the flame failure
safety device would operate and cut the gas flow to the main burner. It would
then be necessary to re-light the burners by following the above procedure.
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Cooking Shelf
The cooking shelf holds the cooking tray and grease drawer and slides in and
out for ease of loading and removing product. A lock is provided to prevent
accidental complete removal of the cooking shelf. To completely remove the
cooking shelf, lift the handle upwards and carefully remove.
Warning: Hot surfaces – use appropriate safe handling techniques and
protective clothing.
Cooking Shelf Assembly
Cooking Shelf Height
The cooking shelf height is adjustable. To adjust the height, lift the height
adjustment control arm and move laterally until the desired height is reached
and then lower the control arm into the desired slot.
In the highest position, the
cooking tray is 45mm from the burner. In the lowest position, the cooking tray
is 125mm from the burner.
Warning: Ensure the height adjustment control arm is always locked in a
position.
Warning: Hot surfaces – use appropriate safe handling techniques and
protective clothing.
End Covers/Sides
The end covers/sides of the Salamander are removable – either or both may
be removed as required. The covers are removed by pulling outwards.
Warning: Hot surfaces – use appropriate safe handling techniques and
protective clothing.
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Cooking
Many factors will determine the best cooking height for your product. As a
general guide:
• If your product is burning on top and the internal temperature is low,
the cooking tray may be too close to the burner and should be
lowered.
• If the product is not browning or cooking fast enough, raise the
cooking tray.
Warning: Hot surfaces – use appropriate safe handling techniques and
protective clothing.
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OPERATOR MAINTENANCE
USE ONLY SUITABLE CHEMICALS AND OBSERVE ALL
MANUFACTURER SAFETY REQUIREMENTS FOR SAFE
HANDLING AND USE.
Note: The equipment must be kept clean to ensure safe and reliable
operation and performance.
Warning: Empty the grease drawer as necessary and clean. Excessive
deposits in the grease drawer may cause flare-ups.
Warning: Hot surfaces – use appropriate safe handling techniques and
protective clothing.
The following procedures are recommended – the amount of cleaning will
depend on the equipment usage and the products being cooked.
After each use: Ensure the cooking tray and grease draw are clean.
Excessive deposits in the grease drawer may cause flare-ups (Refer ‘Cleaning
Stainless Steel’ below).
Daily: The cooking shelf and grease tray should be removed and cleaned with
hot water and detergent. Wipe and clean all exterior surfaces (Refer ‘Cleaning
Stainless Steel’ below).
Weekly: Inspect all surfaces of the cooking chamber, including burners, and
clean as necessary. More frequent cleaning may be necessary based on
equipment usage.
Burners: The burners may be removed and cleaned as necessary by undoing
the burner retaining screw, removing the piezzo ignition lead, releasing the
thermocouple from the ignition block (held by spring force), lifting up the burner
and pulling forward – after cleaning, ensure the burner is dry and replaced in
reverse order in the correct position.
Warning: If your burners require cleaning and you are not confident in
performing this task, please call for service.
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Lifting Mechanism: It may be necessary to lubricate the lifting mechanism on
occasions. If required, use industry approved, heat resistant, food safe grease
on the chain and sprockets. These are accessed by removing the protective
cover.
CLEANING STAINLESS STEEL
Regularly wipe surfaces with hot water and detergent (use non-abrasive
cleaning aids as necessary). Rinse the washed area with a wet sponge and
clean water and wipe the area dry to prevent streaking. Follow this process
and wash a small area at a time to prevent chemical residue and streaking.
Stainless steel may discolour if overheated. These stains can usually be
removed using an appropriate powder/paste. To scrape off heavy deposits of
grease and oil, use only wood or plastic tools as necessary.
Note: Never use steel wool to clean stainless steel.
Note: Damage may occur if chemicals not suitable for stainless steel are
used.
Note: Use non-abrasive cleaning aids (Brushes/Pads).
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SERVICE
FOR YOUR SAFETY, ALL SERVICE WORK MUST BE
CARRIED OUT BY AN AUTHORISED PERSON AND USE
ONLY ORIGINAL SUPPLIED AND SPECIFIED PARTS.
TEST ALL FITTINGS, PIPES AND PIPE CONNECTIONS FOR
LEAKS IN ACCORDANCE WITH APPROVED GAS LEAK TEST
PROCESSES AND METHODS. DO NOT USE A FLAME.
Note: When checking gas test point pressure, ensure that all other
equipment on the same line is turned ‘ON’ and operating.
RECOMMENDED SERVICE
It is recommended that an authorized person service your appliance every 12
months. This period is for guidance purpose only and may vary based on
usage of the equipment and operator care. Prescribed service tasks include;
• Functional test of all components and clean, lubricate and adjust as
necessary.
• Inspect and clean all gas valves and lubricate with an industry approved
lubricant.
• Inspect all gas piping.
• Check and adjust specified gas pressures.
• Leak test.
• Full operational, performance and safety test.
SERVICE INFORMATION
• To access gas valves, remove control knobs and the front panel.
• To remove a gas valve, disconnect the gas valve at the manifold tee
spigot connection and remove the valve.
• To access thermocouples, release the thermocouple from the ignition
block (spring clip) or remove the top of the unit.
• To access burners, remove the top panel, undo the retaining screw,
remove the piezzo ignition lead, release the thermocouple from the
ignition block (held by spring force), lift up the burner and pull forward –
re-assemble in reverse order.
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BURNER ADJUSTMENTS
Leak Test
• Ensure that all valves are in the OFF position.
• Turn on the main gas supply valve.
• Light the burners.
• Leak test all valves and fittings using approved methods.
• Correct any leaks as required and re-check.
• Shut off all valves and set controls to the “OFF” position.
Test Point Pressure
The test point is located on the gas manifold. The gas manifold and pressure
test point is accessed by removing the gas valve control knobs and the front
panel. The test point pressure is shown in the Nominal Gas Consumption
Table and is set with the two burners operating at maximum setting.
Burner Adjustment
The burner orifices are fixed as specified and cannot be adjusted. The
specified gas rate will be achieved if the gas supply pressure and test point
pressure is correct and all gas components are clean and free of blockages.
The turndown (low flame) setting can be adjusted by adjusting the screw on
the gas valve.
A distinct blue flame over the entire port area of the burner will be achieved at
full rate when the air supply is correct.
If the flame is yellow and wavy, the cause needs to be established.
WARNING: If you are not competent in performing any service task or require
assistance, please contact Comcater Service 03 8369 4600.
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CONVERSION INSTRUCTIONS
TO BE COMPLETED BY AN AUTHORISED PERSON
ENSURE GAS IS ISOLATED WHILST PERFORMING
CONVERSION WORK. PERFORM A LEAK TEST BEFORE
IGNITING AND MAKING BURNER AND PILOT
ADJUSTMENTS.
TO PROPANE GAS
Regulator Change regulator to PROPANE gas configuration
and adjust as necessary.
Burner Injectors Access and change the injectors to PROPANE Gas
injectors (refer Nominal Gas Consumption
Table).
LEAK TEST IN ACCORDANCE WITH APPROVED METHODS
Ignite burners and adjust.
AMEND DATA PLATE AND APPLY ‘PROPANE’ GAS LABEL
TO NATURAL GAS (NG)
Regulator Change regulator to NG gas configuration and
adjust as necessary.
Burner Injectors Access and change the injectors to NG Injectors
(refer Nominal Gas Consumption Table).
LEAK TEST IN ACCORDANCE WITH APPROVED METHODS
Ignite burners and adjust.
AMEND DATA PLATE AND APPLY ‘NATURAL GAS’ LABEL.
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SPARE PARTS
A list of major spare part items is shown at the end of this manual.
These parts and all other parts used in the Comcater Salamander are available
from Comcater.
Warning: Use only genuine spare parts.
Warning: Use of non-authorised parts voids warranty and equipment
approval.
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TROUBLE SHOOTING
ALL SERVICE WORK TO BE COMPLETED BY AN
AUTHORISED PERSON.
ALL BURNERS
CONDITION CHECK
Yellow burner flame. Primary air
Check air supply and ventilation
Flame lifting off burner ports. Primary air
Check air supply and ventilation
‘Popping’ after turning off. Primary air
Air shutter
Burner flame too large. Gas pressure
Piezzo will not spark. Igniter lead, igniter and electrode
Flame burns back to orifice. Primary air
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MAJOR PARTS IDENTIFICATION
IDENTIFICATION PART NUMBER ITEM NAME
CCE KB-BTW20 Burner Infra-Red Large (Salamander)
CCE KB-F60N
Flame Failure Gas Valve F60N with 3/8” Nut and
Olive (Salamander)
CCE KB-99301/270
CCE KB-99301/DG Decal Knob – Grill (Range/Barbeque/Salamander)
Knob Black – Suit F60P/F60N
(Range/Barbeque/Salamander)
CCE KB-99301/E Escutcheon – F60N (Salamander)
CCE KB-C7931 Ignition Block to Suit CCE KB-BTW20 (Salamander)
CCE KG-200090 Thermocouple 900XM9XUnif/Sleeve
CCE KB-301170
CCE KB-301100
Injector 1/8" BSP Salamander Burners (NG 1.70mm)
Injector 1/8" BSP Salamander Burners (LPG
1.00mm)
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CCE KB-23700 Injector Holder
CCE KG-073964 Piezzo Igniter and Nut – Red Button
CCE KG-HT1000 Lead Ignition H/T 1000 mm (Salamander)
CCE Q01011D Cooking Tray
CCE Q01011E Grease Drawer
CCE Q01011O Salamander Mounting Bracket (Universal L/R)
CCE KB-WMT Manifold Tee ¼” BSP Male
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CCE KB-WMT/TP
Manifold Tee ¼” BSP Male Complete With Pressure
Test Point
CCE KB-AT952-15 3/8” (10mm) Aluminium Tube
CCE KB-RV47LM
CCE
MAXITROL GAS REGULATOR ½" BSP NG
MAXITROL CONVERSION KIT LPG
Source File: PARTSIDENTIFICATION SALAMANDER 13 Sep 07
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N o t e s
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