Trueheat RCB, RCB4, RCB6, RCB9 Installation & Operation Manual

Trueheat RCB Infrared Gas BroilerSeptember 2017 Page 1 of 16
INSTALLATION & OPERATION MANUAL
RCB
INFRARED GAS
BROILER
Trueheat RCB Infrared Gas Broiler—September 2017 Page 2 of 16
CONGRATULATIONS!
Thank you for choosing Trueheat.
This product has been specifically designed by Comcater to meet a wide range of applications and represents the best quality and highest value equipment.
Please read the instruction manual carefully to ensure the safe and reliable operation and performance of your equipment.
Should you require service, you will be supported by Comcater’s trained and qualified service network.
COMCATER AUSTRALIA
www.comcater.com.au
National Head Office
156 Swann Drive, Derrimut, VIC 3030 Phone: 03 8369 4600 Fax: 03 8369 4699 Email: sales@comcater.com.au
Technical Services Group
Phone: 1800 810 161 Fax: 03 8369 4696
Email:
Equipment Servicing (24/7)
service@comcater.com.au
Equipment Spare Parts
spares@comcater.com.au
Technical Support
techsupport@comcater.com.au
Comcater QR Codes
Comcater Website Log a Service Call Online Spare Parts Store
Reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorised in writing by Comcater. Comcater reserves the right to change design and specifications without prior notice. © Copyright Comcater Pty Ltd, August 2017.
Trueheat RCB Infrared Gas Broiler—September 2017 Page 3 of 16
TABLE OF CONTENTS
INTRODUCTION
Warranty ...........................................................................................................................4
Date Plate Location ..........................................................................................................4
WARNINGS ................................................................................................................................ 5
GENERAL INFORMATION ......................................................................................................... 6
SPECIFICATIONS
Dimensions, Weight & Installation Drawings .................................................................... 7
Accessories & Optional Accessories ............................................................................... 7
Gas Configuration ........................................................................................................... 8
INSTALLATION
Gas Connection .............................................................................................................. 11
Installation Clearances ................................................................................................... 11
Levelling .......................................................................................................................... 11
CONVERSION INSTRUCTIONS ................................................................................................ 12
COMMISSIONING / BURNER ADJUSTMENT
Leak Test ....................................................................................................................... 12
Test Point Pressure ........................................................................................................ 12
Pilot Adjustment ............................................................................................................. 12
Target Adjustment .......................................................................................................... 12
OPERATION
First Time Use ................................................................................................................ 13
Daily Operation ............................................................................................................... 13
MAINTENANCE
Daily Cleaning ................................................................................................................ 14
Recommended Service Plan .......................................................................................... 15
TROUBLESHOOTING
Burner will not light ......................................................................................................... 16
Broiler isn’t getting hot .................................................................................................... 16
Trueheat RCB Infrared Gas Broiler—September 2017 Page 4 of 16
INTRODUCTION
GENERAL
This Trueheat RC Series is designed for commercial catering purposes only and is designed to deliver high end performance to fulfill the busy demands within a commercial kitchen. incorporates a wide range of design features. It is available in various appliances and configurations including: Ranges with open burners, griddles and oven and as a top only unit. Barbecues, salamanders, pasta cookers and deep fryers. This versatility will satisfy a wide range of customer needs.
WARRANTY
12 months replacement of parts including labour, for goods found to be faulty due to defective materials, manufacture and/or workmanship. This warranty is void if installation, operation and/or maintenance of the equipment are not in accordance with manufacturer’s instructions and recommendations. Unauthorised modifications to the equipment will void the warranty and product certification. All warranty work will be undertaken in normal working hours from Monday – Friday 8:00am to 4:00pm
Warranty does not extend to: Damages caused in shipment Damage as a result of incorrect installation Damage as a result of incorrect operation Damages caused by Unauthorised service and use of non-original parts Gas supply issues to the equipment Calibration of thermostats after 90 days Failure resulting from improper maintenance Failure as a result of tampering with, removal of, or changing any pre-set control or safety device After hours Service - Penalty rates apply for afterhours service. Conditions as defined in Comcater terms and condition of sale, a copy of Comcater’s terms and conditions of sale can be found at www.comcater.com.au/terms
For all warranty work, authorized service, genuine and authorized spare parts, please contact Comcater Service 1800 810 161.
Please ensure you quote the Model and Serial Number of the unit. The Model and Serial Number of the unit is recorded on the sales invoice, and also shown on the top right side of the front control panel. The data plate is located behind the front control panel.
NOTE: Data Plate is located behind the control panel
Trueheat RCB Infrared Gas Broiler—September 2017 Page 5 of 16
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE
OR MAINTENANCE CAN CAUSE INJURY OR DEATH. THE
INSTRUCTION MANUAL MUST BE READ CAREFULLY BEFORE
INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT.
TO BE INSTALLED ONLY BY AN AUTHORISED PERSON IN
ACCORDANCE WITH AS 5601, LOCAL AUTHORITY, GAS,
ELECTRICITY, ANY APPLICABLE STATUTORY REGULATIONS AND
MANUFACTURER REQUIREMENTS.
THIS EQUIPMENT IS DESIGNED FOR COMMERCIAL CATERING
PURPOSES AND WILL GENERATE SIGNIFICANT HEAT. HOT
SURFACES WILL CAUSE BURNS. A HAZARD AND RISK
ASSESSMENT MUST BE UNDERTAKEN BY OWNERS AND ALL
OPERATORS MADE AWARE OF THESE.
DO NOT STORE OR USE FLAMMABLE LIQUIDS NEAR THIS
APPLIANCE.
DO NOT SPRAY AEROSOLS NEAR THIS APPLIANCE WHILE IT IS IN
OPERATION.
INSTALLATION CLEARANCES AS SPECIFIED MUST BE OBSERVED.
IF YOU SMELL GAS, TURN THE UNIT OFF AND THE MAIN GAS
SUPPLY VALVE TO THE UNIT. CONTACT YOUR GAS SUPPLIER OR
AN AUTHORISED PERSON.
BEFORE TURNING ON THE MAIN GAS SUPPLY, CHECK THE UNIT TO
BE CERTAIN THAT ALL THE VALVES ARE IN THE “OFF” POSITION.
WARNINGS
Trueheat RCB Infrared Gas Broiler—September 2017 Page 6 of 16
GENERAL INFORMATION
INSPECTION
Please inspect the unit on receipt. If the unit is damaged, contact the carrier immediately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.
OPERATOR MANUAL
This manual contains important information for your safety and the installation, operation, maintenance and service of this equipment. Please read the manual carefully and ensure all operators of the equipment are aware of the contents and safety requirements. You must also assess all hazards and risks associated with the operation of the equipment in your environment and advise all operators of these.
INSTALLATION
This equipment must be installed by an authorized person in accordance with AS 5601, local authority, gas, electricity, any applicable statutory regulations and manufacturer requirements.
GAS CONNECTION
The appliance must be connected by an authorized person to the gas type specified on the unit. The gas type is shown adjacent to the rear gas connection point and on the data plate. Connect to and use only the correct type of gas.
GAS PRESSURE
The authorized person installing this equipment must ensure that the gas operating pressure is the same as shown on the rating plate and that there is sufficient gas volume for the appliance to operator correctly.
COMMISSIONING
The authorized person installing this equipment must commission the equipment in accordance with AS 5601 - gas leakage, operational checking, adjustments and instructing the owner on use of the equipment are prescribed requirements.
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