Trueheat B60, B90 Installation, Operation And Service Manual
INSTALLATION, OPERATION
AND SERVICE MANUAL
BARBEQUE
B60 and B90
WARNINGS
IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE CAN
CAUSE INJURY OR DEATH. THE INSTRUCTION
MANUAL MUST BE READ CAREFULLY BEFORE
INSTALLING, OPERATING OR SERVICING THIS
EQUIPMENT
TO BE INSTALLED ONLY BY AN AUTHORISED PERSON
IN ACCORDANCE WITH AS 5601, LOCAL AUTHORITY,
GAS, ELECTRICITY , ANY APPLICABLE ST ATUTORY
REGULA TIONS AND MANUFACTURER
REQUIREMENTS.
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THIS EQUIPMENT IS DESIGNED FOR COMMERCIAL
CATERING PURPOSES AND WILL GENERATE
SIGNIFICANT HEAT. HOT SURFACES WILL CAUSE
BURNS. A HAZARD AND RISK ASSESSMENT MUST BE
UNDERTAKEN BY OWNERS AND ALL OPERATORS
MADE AWARE OF THESE.
DO NOT STORE OR USE FLAMMABLE LIQUIDS NEAR
THIS APPLIANCE.
DO NOT SPRAY AEROSOLS NEAR THIS APPLIANCE
WHILE IT IS IN OPERATION.
INSTALLATION CLEARANCES AS SPECIFIED MUST BE
OBSERVED.
IF YOU SMELL GAS, TURN THE UNIT OFF AND THE
MAIN GAS SUPPLY VALVE TO THE UNIT. CONTACT
YOUR GAS SUPPLIER OR AN AUTHORISED PERSON.
BEFORE TURNING ON THE MAIN GAS SUPPLY, CHECK
THE UNIT TO BE CERTAIN THAT ALL THE VALVES ARE
IN THE “OFF” POSITION.
PLEASE KEEP THIS MANUAL FOR FUTURE
REFERENCE AND REFERENCE BY ALL OPERATORS.
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CONGRATULATIONS
Comcater thanks you for choosing this product and welcomes you to the
ever-growing Comcater customer circle. This product has been specifically
designed by Comcater to meet a wide rage of applications and represents the
best quality and highest value equipment.
Please read the instruction manual carefully to ensure the safe and reliable
operation and performance of your equipment.
Should you ever require service, you will be supported by Comcater’s trained
and qualified service network – the largest available.
Comcater assures you of every support and wishes you every business
success.
Michael Wood
Managing Director
Comcater
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TABLE OF CONTENTS
INTRODUCTION ............................................................................................. 5
GENERAL.............................................................................................................................. 5
WARRANTY........................................................................................................................... 5
GENERAL INFORMATION ............................................................................. 6
INSPECTION ......................................................................................................................... 6
OPERATOR MANUAL ........................................................................................................... 6
INSTALLATION...................................................................................................................... 6
GAS CONNECTION .............................................................................................................. 6
GAS PRESSURE................................................................................................................... 6
COMMISSIONING................................................................................................................. 6
SPECIFICATIONS........................................................................................... 7
INSTALLATION...................................................................................................................... 7
GAS INPUT INFORMATION.................................................................................................. 9
GAS SUPPLY PRESSURE.................................................................................................... 9
NOMINAL GAS CONSUMPTION.......................................................................................... 9
TEST POINT PRESSURE..................................................................................................... 9
VENTILATION AND AIR SUPPLY ......................................................................................... 9
BARBEQUE MODELS AND OPTIONS............................................................................... 10
GENERAL SPECIFICATIONS............................................................................................. 10
OPERATING INSTRUCTIONS.......................................................................11
LIGHTING INSTRUCTIONS.................................................................................................11
BARBEQUE BURNERS ...................................................................................................... 12
OPERATOR MAINTENANCE ....................................................................... 14
CLEANING BARBEQUE PLATES, RADIANT HOODS AND BURNERS ........................... 14
CLEANING STAINLESS STEEL ......................................................................................... 15
SEASONING THE SOLID GRILL (Optional Item) ............................................................... 15
SERVICE....................................................................................................... 17
RECOMMENDED SERVICE ............................................................................................... 17
SERVICE INFORMATION ................................................................................................... 17
BARBEQUE BURNER ADJUSTMENTS............................................................................. 18
CONVERSION INSTRUCTIONS......................................................................................... 19
SPARE PARTS .................................................................................................................... 20
BURNERS ........................................................................................................................... 21
BARBEQUE - MAJOR PARTS IDENTIFICATION........................................ 22
BARBEQUE - EXPLODED VIEWS AND
BILL OF MATERIALS ...................................................................................
25
DRAWINGS...................................................................................................
28
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INTRODUCTION
GENERAL
This equipment, gas fuelled, is designed for commercial catering purposes and
incorporates a wide range of features to benefit the customer. It is provided
with 4 (B60) or 6 (B90) open Barbeque grill sections (removable for cleaning)
which can be placed either flat or be rotated to be tilted and sloping towards
the front. This versatility will satisfy a wide range of customer needs.
An optional 275mm solid grill section is available. Only one solid grill plate may
be fitted to each Barbeque – each Barbeque must have at least two open
Barbeque grill plates fitted.
WARRANTY
This product is warranted for 12 months parts and labour and is subject to the
correct installation, operation, maintenance and care of the equipment.
Warranty does not extend to:
• Damages caused in shipment
• Damage as a result of incorrect installation.
• Damage as a result of incorrect operation
• Damages caused by unauthorised service and use of non original parts
• Gas supply issues to the equipment
• Failure resulting from improper maintenance.
• Failure as a result of tampering with, removal of, or changing any preset
control or safety device
• Service ‘After hours’
• Conditions as defined in Comcater terms and condition of sale
For all warranty work, authorized service and genuine and authorized
spare parts, please contact Comcater Service 03 8369 4600.
Please ensure you quote the Model and Serial Number of the unit. The
Model and Serial Number of the unit is recorded on the sales invoice.
Alternatively, the information is recorded on the front panel and on the data
plate located behind the front panel.
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GENERAL INFORMATION
INSPECTION
Please inspect the unit on receipt. If the unit is damaged, contact the carrier
immediately and file a damage claim with them. Save all packing materials
when filing a claim. Freight damage claims are the responsibility of the
purchaser and are not covered under warranty.
OPERATOR MANUAL
This manual contains important information for your safety and the
installation, operation, maintenance and service of this equipment.
Please read the manual carefully and ensure all operators of the
equipment are aware of the contents and safety requirements.
Warning: You must assess all hazards and risks associated with the
operation of the equipment in your environment and advise all operators
of these.
INSTALLATION
This equipment must be installed by an authorized person in accordance
with AS 5601, local authority, gas, electricity, any applicable statutory
regulations and manufacturer requirements.
GAS CONNECTION
The appliance must be connected by an authorized person to the gas type
specified on the unit. The gas type is shown adjacent to the gas connection
point on the rear panel and on the data plate. Connect to and use only the
correct type of gas.
GAS PRESSURE
The authorized person installing this equipment must ensure that the gas
operating pressure and test point pressure is the same as shown on the data
plate and that there is sufficient gas volume.
COMMISSIONING
The authorized person installing this equipment must commission the
equipment in accordance with AS 5601 - gas leakage, operational checking,
adjustments and instructing the owner on use of the equipment are prescribed
requirements.
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SPECIFICATIONS
INSTALLATION
THIS EQUIPMENT MUST BE INSTALLED BY AN
AUTHORIZED PERSON IN ACCORDANCE WITH AS 5601,
LOCAL AUTHORITY, GAS, ELECTRICITY , ANY APPLICABLE
STATUTORY REGULATIONS AND MANUFACTURER
REQUIREMENTS.
NOTE: INSTALLATION IS THE RESPONSIBILITY OF THE OWNER
Gas Inlet Connection: 3/4” BSP Female.
Gas Connection Point: The gas connection point is located at the rear of
the unit (265mm from the right hand side at the
base of the unit)
Details are shown in the drawings at the rear of
this manual.
Gas Connection: The appliance must be connected by an
authorized person to the gas type specified on the
unit. The gas type is shown adjacent to the gas
connection point on the rear panel and on the data
plate. Connect to and use only the correct type
of gas.
The authorized person installing this equipment
must comply with AS 5601 requirements.
Prescribed requirements include, commission the
equipment, gas leakage testing, operational
checking and adjustments.
All units are tested and adjusted at the factory; however, all burners and pilots
must be checked at the installed location and adjusted as necessary.
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Data Plate: The data plate is located behind the front panel
and is accessed by removing the control knobs
and then the front panel.
Installation Clearances: The MINIMUM clearance from combustible
surfaces is;
Sides 150 mm, and
Rear 50mm
Adequate clearance must also be provided for
service.
Stand:
The Barbeque is provided with a stand. The
Barbeque is positively located on the stand by
inter-locks on the underside of the Barbeque.
WARNING: Ensure the Barbeque is positively
located on the stand.
Adjustable feet are included on the stand legs and
allow the unit to be levelled to the floor in the
installed location.
Levelling: To adjust the legs to level the unit to the floor
and/or to slightly adjust the height of the unit, raise
the front of the unit and adjust the legs (ensure
safe work practices). Similarly, raise the back of
the unit and adjust the legs. DO NOT LAY THE
UNIT ON ITS BACK. ENSURE THE UNIT IS
LEVEL.
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GAS INPUT INFORMATION
MINIMUM GAS SUPPLY INLET PRESSURE
Gas Type Gas Pressure
Natural Gas 1.13 kPa
LP Gas 2.75 kPa
NOMINAL GAS CONSUMPTION
NATURAL GAS PROPANE GAS
BURNER
(EACH)
ORIFICE
(mm)
MJ/h TEST POINT
PRESSURE
ORIFICE
(mm)
MJ/h TEST POINT
PRESSURE
BARBEQUE
(Each)
2.60 34 1.0 kPa 1.50 27 2.60 kPa
PILOT (Each) .20 .50 1.0 kPa .20 .50 2.60 kPa
Note: The pressure test point is located on the gas manifold (refer below).
TEST POINT PRESSURE
The pressure test point is located on the gas manifold and is accessed by
removing the gas valve control knobs, piezzo igniter leads and the front panel.
The test point pressure is shown in the ‘Nominal Gas Consumption Table’
above and is set with the two burners operating at maximum setting.
VENTILA TION AND AIR SUPPL Y
All gas burners and pilots require sufficient air to operate. For optimum
performance and for your safety, it is ESSENTIAL that the equipment, in the
installed position, has the proper air and ventilation and the correct
exhaust/canopy and air balance. The correct installation and compliance with
all regulatory and other requirements is the responsibility of the
purchaser/owner.
Please note that a strong exhaust canopy will create a vacuum if there is
insufficient replacement air. The amount of air exhausted must be replaced by
an equal amount of air.
Airflow to the appliance must not be blocked or restricted (e.g. large objects
should not be placed in front of the appliance). The flue must never be covered
or restricted in any way.
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BARBEQUE MODELS AND OPTIONS
B60 AND B90
Model Burners
Total
Width
(mm)
Total
Width of
Barbeque
Plates
(mm)
*Optional
Solid Grill
Section
(mm)
B60 2 600 550 *275
B90 3 900 825 *275
* Only one solid grill plate may be fitted to each Barbeque – each Barbeque
must have at least two (B60) or four (B90) Barbeque grill plates fitted (Operator
Manual refers).
GENERAL SPECIFICATIONS
OVERALL DIMENSIONS AND WEIGHT
MODEL HEIGHT
(mm)*
WIDTH
(mm)
DEPTH
(mm)
WEIGHT
(Kg)
B60
Assembled on Stand 910* 600 803 110
Shipping 800 730 930 150
B90
Assembled on Stand 910* 900 803 135
Shipping 800 1030 930 180
* Excluding Backguard – 1125mm including backguard.
Detailed dimensional specifications are shown at the rear of this manual
.
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