True blue power TI1202 Installation Manual And Operating Instructions

Installation Manual and Operating Instructions

Model TI1200 Series

Static Electrical Power Inverter

True Blue Power® is a division of Mid-Continent Instrument Co., Inc.

Mid-Continent Instrument Co., Inc.
dba Mid-Continent Instruments and Avionics
9400 E. 34
Wichita, KS 67226 Rev C, January 2, 2015

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Street N. Manual Number 9017680

FOREWORD

This manual provides information intended for use by persons who, in accordance with current
regulatory requirements, are qualified to install this equipment. If further information is required,
please contact:

True Blue Power

c/o Mid-Continent Instrument Co., Inc.

Attn: Customer Service Dept.

9400 E. 34th Street N.

Wichita, KS 67226 USA

PH [phone]
FX [phone]

www.truebluepowerusa.com

www.mcico.com

We welcome your comments concerning this manual. Although every effort has been made to
keep it free of errors, some may occur. When reporting a specific problem, please describe it
briefly and include the manual part number, the paragraph/figure/table reference and the page
number. Send your comments to:

True Blue Power

c/o Mid-Continent Instrument Co., Inc.

Attn: Technical Publications

9400 E. 34th Street N.

Wichita, KS 67226 USA

PH [phone]
FX [phone]

All products produced by Mid-Continent Instrument, Co., Inc., including those identified as Mid­Continent Instruments and Avionics or True Blue Power, are designed and manufactured in
Wichita, KS, USA.

 Copyright 2015

Mid-Continent Instrument Co., Inc.

True Blue Power® 2 Manual Number 9017680

a division of Mid-Continent Instrument Co., Inc. Revision C, January 2, 2015

REVISION DETAIL

Rev. Date Approved Detail

A 04/27/12 JRC Initial release.
B 07/23/12 JDS Page 9; view overlaps. Page 15 (TS) and (TDS) 501 was 500.
C 01/02/15 BMC Added TI1202 model

True Blue Power® 3 Manual Number 9017680

a division of Mid-Continent Instrument Co., Inc. Revision C, January 2, 2015

TABLE OF CONTENTS

SECTION 1 GENERAL DESCRIPTION

1.1 INTRODUCTION 5

1.2 TECHNICAL SPECIFICATIONS 5

1.2.1 Electrical Attributes 5

1.2.2 Physical Attributes 5

1.2.3 Qualifications 6

SECTION 2 INSTALLATION CONSIDERATIONS

2.1 COOLING 7

2.2 EQUIPMENT LOCATION 7

2.3 ROUTING OF CABLES 7

2.4 LIMITATIONS 7

SECTION 3 INSTALLATION PROCEDURE

3.1 GENERAL INFORMATION 8

3.2 UNPACKING AND INSPECTING 8

3.3 CABLE HARNESS 8

3.3.1 Wire Gauge Selection 8

3.3.2 Pin Assignment Information 8

3.3.3 Harness Verification 11

3.4 MOUNTING 11

3.5 INSTALLATION COMPLETION 11

SECTION 4 OPERATION

4.1 ELECTRICAL PERFORMANCE 13

4.2 PROTECTIVE FEATURES 14

SECTION 5 CONFORMANCE

5.1 CONTINUED AIRWORTHINESS STATEMENT 15

5.2 ENVIRONMENTAL QUALIFICATION STATEMENT 15

NUMBER LIST OF TABLES AND FIGURES

1.1 Electrical Attributes Table 5

1.2 Physical Attributes Table 5

1.3 Qualification Table 5

3.3 Connector Pinout Figure 9

3.3 Connector Pinout Table 9

3.4 Example Wiring Diagrams 10

3.5 TI1200 Series Outline Drawing Figure 12

4.1 Temperature Performance 13

4.2 Output Power Vs Voltage Performance 13

4.3 Output Power Vs Altitude Performance 14

True Blue Power® 4 Manual Number 9017680

a division of Mid-Continent Instrument Co., Inc. Revision C, January 2, 2015

SECTION 1 GENERAL DESCRIPTION

1.1 INTRODUCTION

The model TI1200 Series Static Electrical Power Inverter is a lightweight power converter that translates a
20 to 36 VDC input to two separate output options:

Model Part Number Output
TI1200 6431200-1 115 VAC, 60 Hz
TI1202 6431200-3 230 VAC, 50 Hz

Both configurations of the Model TI1200 Series provide 1200 watts (VA) of power. The alternating current
output is defined as a pure sine wave with less than 2.5% of total harmonic distortion for clean, noise­free, harmonic-free power to supply loads of corresponding voltage, power and frequency. For the
TI1200, the 115VAC, 60 Hertz (Hz) is suitable for nearly any common commercial or consumer load rated
for a nominal input of 115VAC. The TI1202 is designed for a 230VAC output with an AC frequency of 50
Hz for common avionics and related equipment. The TI1200 Series Static Inverter is FAA certified to TSO
C73 and tested to rigorous environmental standards and levels of RTCA DO-160. The small size and light
weight in conjunction with its installation flexibility (inside or outside the pressure vessel) make it an ideal
choice for aircraft power needs while reducing the challeng es associated with other similar products.

Highlighted features include short circuit protection, overload capability, low voltage shut-down,
temperature monitoring, a self-resettable over-temperature disable, and a remote on/off function. The
rugged extrusion that houses the unit is designed to help dissipate heat and provide mechanical strength
against vibration or other possibilities of damage. Two independent fans allow for a smaller unit and
provide a quieter operation while keeping the internal components cool and extending the life of the unit.

1.2 TECHNICAL SPECIFICATIONS

Electrical Attributes: Model TI1200 Model TI1202

Input Voltage: Rated 28VDC nominal; 20-36VDC certified; see figure 4.2
Input Power: 60 amps; 0.2A at no load

115VAC ±3% at 60 Hertz

Output Voltage:

±0.1% (single phase)
Output Power: 1200 watts (1200 VA at power factor = 1)
Output Waveform: Pure sine wave (less than 2.5% distortion)

Power Factor: -0.8 to +0.8
Efficiency: 88% nominal

Total Harmonic Distortion (THD): < 3%

Table 1.1

Physical Attributes: Model TI1200 Model TI1202

Weight: 7.25 pounds max
Dimensions:

(not including connector mate) 12.00 inches long x 6.32 inches wide x 3.45 inches high
Mating Connector (and cable clamp): MS3102A24-12S or equivalent (MCI P/N 9017235)
Mounting: Base mount – orientation not critical

Table 1.2

230VAC ±3% at 50 Hertz
±0.1% (single phase)

True Blue Power® 5 Manual Number 9017680

a division of Mid-Continent Instrument Co., Inc. Revision C, January 2, 2015