Troy-Bilt ZT4000 User Manual

Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty
OperatOrs Manual
WARNING
READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL
BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
Printed In USA
Form No. 769-10226
(September 24, 2014)
To The Owner
Thank You
Thank you for purchasing a Troy-Bilt Zero-Turn Tractor. It was carefully engineered to provide excellent performance when properly operated and maintained.
Please read this entire manual prior to operating the equipment. It instructs you how to safely and easily set up, operate and maintain your machine. Please be sure that you, and any other persons who will operate the machine, carefully follow the recommended safety practices at all times. Failure to do so could result in personal injury or property damage.
All information in this manual is relative to the most recent product information available at the time of printing. Review this manual frequently to familiarize yourself with the machine, its features and operation. Please be aware that this Operator’s Manual may cover a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual may not be applicable to all models. We reserve the right to change product specifications, designs and equipment without notice and without incurring obligation.
Table of Contents
Safe Operation Practices ........................................ 3
Assembly & Set-Up .................................................. 9
Controls & Features ................................................13
Operation ................................................................16
Maintenance & Adjustment ................................ 23
1
If applicable, the power testing information used to establish the power rating of the engine equipped on this machine can be found at www.opei.org or the engine manufacturer’s web site.
If you have any problems or questions concerning the machine, phone a authorized Troy-Bilt service dealer or contact us directly. Troy-Bilt’s Customer Support telephone numbers, website address and mailing address can be found on this page. We want to ensure your complete satisfaction at all times.
Throughout this manual, all references to right and left side of the machine are observed from the operating position
The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifications, warranty and service. Please refer to the engine manufacturer’s Owner’s/Operator’s Manual, packed separately with your machine, for more information.
Service .................................................................... 30
Troubleshooting .................................................... 35
Replacement Parts ............................................... 36
Attachments & Accessories .................................. 38
Warranties ............................................................. 42
Record Product Information
Before setting up and operating your new equipment, please locate the model plate on the equipment and record the information in the provided area to the right. This information will be necessary, should you seek technical support via our web site, Customer Support Department, or with a local authorized service dealer. Pivot the seat assembly forward to locate the model plate on the underside of the seat pivot bracket.
Model NuMber
Serial NuMber
Customer Support
Please do NOT return the machine to the retailer or dealer without first contacting the Customer Support Department.
If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of this machine, you can seek help from the experts. Choose from the options below:
Visit us on the web at www.troybilt.com
See How-to Maintenance and Parts Installation Videos at www.troybilt.com/tutorials
Call a Customer Support Representative at (800) 828-5500 or (330) 558-7220
Write to Troy-Bilt LLC • P.O. Box 361131 • Cleveland, OH • 44136-0019
2
Important Safe Operation Practices
WARNING! This symbol points out important safety instructions which, if not followed,
could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol, HEED ITS WARNING!
CALIFORNIA PROPOSITION 65
WARNING! Engine Exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm.
WARNING! Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling
DANGER! This machine was built to be operated according to the safe operation practices in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
2
General Operation
1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.
3. Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand the instructions and safe operation practices in this manual and on the machine and should be trained and supervised by an adult.
4. Never allow adults to operate this machine without proper instruction.
5. To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.
6. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys, and other foreign objects which could be picked up and thrown by the blade(s). Thrown objects can cause serious personal injury.
7. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator.
8. Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.
9. Wear sturdy, rough-soled work shoes and close-fitting slacks and shirts. Loose fitting clothes and jewelry can be caught in movable parts. Never operate this machine in bare feet or sandals.
10. Be aware of the mower and attachment discharge direction and do not point it at anyone. Do not operate the mower without the discharge cover or entire grass catcher in its proper place.
11. Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.
3
12. A missing or damaged discharge cover can cause blade contact or thrown object injuries.
13. Stop the blade(s) when crossing gravel drives, walks, or roads and while not cutting grass.
14. Watch for traffic when operating near or crossing roadways. This machine is not intended for use on any public roadway.
15. Do not operate the machine while under the influence of alcohol or drugs.
16. Mow only in daylight or good artificial light.
17. Never carry passengers.
18. Do not use the machine for towing.
19. Back up slowly. Always look down and behind before and while backing to avoid a back-over accident. Be aware and pay attention to the safety system function that stops power to the blades when driving in reverse. If not fuctioning properly, contact an authorized dealer for safety system inspection and repair.
20. Slow down before turning. Operate the machine smoothly. Avoid erratic operation and excessive speed.
21. Disengage blade(s), set parking brake, stop engine and wait until the blade(s) come to a complete stop before removing grass catcher, emptying grass, unclogging chute, removing any grass or debris, or making any adjustments.
22. Never leave a running machine unattended. Always turn off blade(s), place drive control levers in neutral, set parking brake, stop engine and remove key before dismounting.
23. Use extra care when loading or unloading the machine into a trailer or truck. This machine should not be driven up or down ramp(s), because the machine could tip over, causing serious personal injury. The machine must be pushed manually on ramp(s) to load or unload properly.
24. Muffler and engine become hot and can cause a burn. Do not touch.
25. Check overhead clearances carefully before driving under low hanging tree branches, wires, door openings etc., where the operator may be struck or pulled from the machine, which could result in serious injury.
26. Disengage all attachment clutches, set the parking brake to the ‘ON’ position and move the RH and LH drive control levers to the neutral position before attempting to start the engine.
27. Your machine is designed to cut normal residential grass of a height no more than 10”. Do not attempt to mow through unusually tall, dry grass (e.g., pasture) or piles of dry leaves. Dry grass or leaves may contact the engine exhaust and/ or build up on the mower deck presenting a potential fire hazard.
28. Use only accessories and attachments approved for this machine by the machine manufacturer. Read, understand and follow all instructions provided with the approved accessory or attachment.
29. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
30. If situations occur which are not covered in this manual, use care and good judgment. Contact your customer service representative for assistance.
Slope Operation
Slopes are a major factor related to loss of control and tip-over accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
For your safety, use the slope gauge included as part of this manual to measure slopes before operating this machine on a sloped or hilly area. If the slope is greater than 15 degrees as shown on the slope gauge, do not operate this machine on that area or serious injury could result.
Do:
1. Mow across slopes, not up and down. Exercise extreme caution when changing direction on slopes.
2. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
3. Use slow speed. Choose a low enough speed so that you will not have to stop while on the slope. Avoid starting or stopping on a slope. If the tires are unable to maintain traction, disengage the blades and proceed slowly and carefully straight down the slope.
4. Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.
5. Use extra care with grass catchers or other attachments. These can change the stability of the machine.
6. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid acceleration or deceleration could cause the front of the machine to lift and rapidly roll over backwards, which could cause serious injury.
Do Not:
1. Do not turn on slopes unless necessary; then turn slowly uphill and use extra care while turning.
2. Do not mow near drop-offs, ditches or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in.
3. Do not try to stabilize the machine by putting your foot on the ground.
4. Do not use a grass catcher on steep slopes.
5. Do not mow on wet grass. Reduced traction could cause sliding.
4 Section 2 — important Safe operation practiceS
Children
1. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. They do not understand the dangers. Never assume that children will remain where you last saw them.
a. Keep children out of the mowing area and in
watchful care of a responsible adult other than the operator.
b. Be alert and turn machine off if a child enters the
area.
c. To avoid back-over accidents, always look behind
and down for small children.
d. Never carry children, even with the blade(s) shut off.
They may fall off and be seriously injured or interfere with safe machine operation.
e. Use extreme care when approaching blind corners,
doorways, shrubs, trees or other objects that may block your vision of a child who may run into the path of the machine.
f. Keep children away from hot or running engines.
They can suffer burns from a hot muffler.
g. Remove key when machine is unattended to
prevent unauthorized operation.
2. Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand the instructions and safe operation practices in this manual and on the machine and should be trained and supervised by an adult.
Service
Safe Handling of Gasoline:
1. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.
a. Use only an approved gasoline container. b. Never fill containers inside a vehicle or on a truck
or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
c. When practical, remove gas-powered equipment
from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
d. Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
e. Extinguish all cigarettes, cigars, pipes and other
sources of ignition. f. Never fuel machine indoors. g. Never remove gas cap or add fuel while the engine
is hot or running. Allow engine to cool at least two
minutes before refueling.
h. Never over fill fuel tank. Fill tank to no more than ½”
below bottom of filler neck to allow space for fuel
expansion. i. Replace gasoline cap and tighten securely. j. If gasoline is spilled, wipe it off the engine and
equipment. Move machine to another area. Wait 5
minutes before starting the engine. k. To reduce fire hazards, keep machine free of grass,
leaves, or other debris build-up. Clean up oil or fuel
spillage and remove any fuel soaked debris. l. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light
as on a water heater, space heater, furnace, clothes
dryer or other gas appliances. m. Allow a machine to cool at least five minutes before
storing.
General Service
1. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless, and deadly gas.
2. Before cleaning, repairing, or inspecting, make certain the blade(s) and all moving parts have stopped. Disconnect the spark plug wire and ground against the engine to prevent unintended starting.
3. Periodically check to make sure the blades come to complete stop within approximately (5) five seconds after operating the blade disengagement control. If the blades do not stop within the this time frame, your machine should be serviced professionally by an authorized dealer.
4. Regularly check the safety interlock system for proper function, as described later in this manual. If the safety interlock system does not function properly, have your machine serviced professionally by an authorized dealer.
5. Check the blade(s) and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade(s) for damage (e.g., excessive wear, bent, cracked). Replace the blade(s) with the original equipment manufacturer’s (O.E.M.) blade(s) only, listed in this manual. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”
6. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
7. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.
8. Never tamper with the safety interlock system or other safety devices. Check their proper operation regularly.
9. After striking a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before starting and operating.
10. Never attempt to make adjustments or repairs to the machine while the engine is running.
5Section 2 — important Safe operation practiceS
11. Grass catcher components and the discharge cover are subject to wear and damage which could expose moving parts or allow objects to be thrown. For safety protection, frequently check components and replace immediately with original equipment manufacturer’s (O.E.M.) parts only, listed in this manual. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”
12. Do not change the engine governor settings or over-speed the engine. The governor controls the maximum safe operating speed of the engine.
13. Maintain or replace safety and instruction labels, as necessary.
14. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.
15. According to the Consumer Products Safety Commission (CPSC) and the U.S. Environmental Protection Agency (EPA), this product has an Average Useful Life of seven (7) years, or 270 hours of operation. At the end of the Average Useful Life have the machine inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively. Failure to do so can result in accidents, injuries or death.
Do not modify engine
To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds. Never tamper with factory setting of engine governor.
Notice Regarding Emissions
Engines which are certified to comply with California and federal EPA emission regulations for SORE (Small Off Road Equipment) are certified to operate on regular unleaded gasoline, and may include the following emission control systems: Engine Modification (EM) and Three Way Catalyst (TWC) if so equipped.
When required, models are equipped with low permeation fuel lines and fuel tanks for evaporative emission control. California models may also include a carbon canister. Please contact Customer Support for information regarding the evaporative emission control configuration for your model.
Spark Arrestor
WARNING! This machine is equipped with an
internal combustion engine and should not be used on or near any unimproved forest-covered, brush­covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrestor meeting applicable local or state laws (if any).
If a spark arrestor is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrestor for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
WARNING! Your Responsibility — Restrict the use of this power machine to persons who read, understand and
follow the warnings and instructions in this manual and on the machine.
6 Section 2 — important Safe operation practiceS
SAVE THESE INSTRUCTIONS!
Safety Symbols
This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate.
Symbol Description
READ THE OPERATOR’S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate
DANGER — ROTATING BLADES Never carry passengers. Never carry children, even with the blades off.
DANGER — ROTATING BLADES Mowing in reverse is not recommended.
WARNING — ROTATING BLADES Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.
DANGER — ROTATING BLADES Look down and behind before and while backing to avoid a back-over accident.
WARNING — THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury.
max10"
DANGER — SAFETY DEVICES Keep safety devices (guards, shields, switches, etc.) in place and working.
WARNING — BYSTANDERS Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation.
WARNING — SLOPE OPERATION Do not operate this machine on a slope greater than 15 degrees. Do not mow across slopes. Mow up and down slopes no greater than 15 degrees. Avoid sudden turns. Use low speed. If machine stops going uphill, stop blades and back down slowly.
WARNING — HOT SURFACE Engine parts, especially the muffler, become extremely hot during operation. Allow engine and muffler to cool before touching.
DANGER — ROTATING BLADES To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass catcher is in its proper place. If damaged, replace immediately.
WARNING — FIRE HAZARD Allow machine to cool before fueling or storing.
WARNING — FIRE HAZARD Do not drive through piles of dry leaves or tall grass.
WARNING — FIRE HAZARD Do not allow debris to accumulate. The build up of debris can lead to a fire.
7Section 2 — important Safe operation practiceS
(OK) (TOO STEEP)
USE THIS SLOPE GAUGE TO DETERMINE
IF A SLOPE IS TOO STEEP FOR SAFE OPERATION!
To check the slope, proceed as follows:
1. Remove this page and fold along the dashed line.
2. Locate a vertical object on or behind the slope (e.g. a pole, building, fence, tree, etc.)
3. Align either side of the slope gauge with the object (See Figure 1 and Figure 2 ).
4. Adjust gauge up or down until the left corner touches the slope (See Figure 1 and Figure 2).
5. If there is a gap below the gauge, the slope is too steep for safe operation (See Figure 2 above).
15° dashed line
Slope Gauge
Figure 2Figure 1
15° Slope
15° Slope
8 Section 2 — Safe operation practiceS
Do not operate machine on slopes in excess of 15 degrees. All slopes require extra caution.
Always mow across the face of slopes, never up and down slopes.
WARNING! Slopes are a major factor related to tip-over and roll-over accidents which can result in severe injury or death.
Assembly & Set-Up
a
a
b
Shoulder Screws
Flange Lock Nuts
Wire
Harness
Seat
Pan
Clamp Knob Clamp Knob
Contents of Crate
One RZT L Tractor One Oil Drain Tube One Deck Wash Hose Coupler
One Tractor Operator’s Manual One Engine Operator’s Manual
3
NOTE: This Operator’s Manual covers several models. Tractor features may vary by model. Not all features in this manual are applicable to all tractor models and the tractor depicted may differ from yours.
Tractor Preparation
Manually Moving the Tractor
1. Engage the transmission bypass rods, one on each side of the tractor, to move the tractor manually without starting it. The transmission bypass rods are located on the rear of the tractor, just inside each rear wheel. Engage the bypass rods by pulling each one out (a) and to the right (b) to lock it into place. See Figure 3-1.
Install Operator’s Seat
To install the seat proceed as follows:
NOTE: The seat is shipped with the seat switch and seat pan attached.
1. Cut any straps securing the seat assembly and the drive control levers to the tractor. Remove any packing material.
NOTE: Be careful not to cut the wiring harness connecting the seat and the seat switch.
2. Remove the two shoulder screws and flange lock nuts in the seat pan as shown in Figure 3-2.
Figure 3-1
2. Disengage the bypass rods by reversing steps a & b after moving the tractor. See Figure 3-1.
3. Remove the deck wash system nozzle adapter from the manual bag and store for future use.
Figure 3-2
3. Rotate the seat into position and secure the seat into place with the previously removed shoulder screws and flange lock nuts. Be careful not to crimp or damage the wire harness while installing the seat. See Figure 3-2.
NOTE: Be sure to push the excess wire from the wire harness into the seat box hole before continuing.
9
Position Drive Control levers
Control Lever
Hex Screw
Pivot
Bracket
Flat Washer
The drive control levers of the tractor are lowered for shipping purposes. The hex screws and flat washers that normally secure the control levers in their operating position are in a hardware pack inside your manual bag. The control levers must be repositioned to operate the tractor. To reposition the control levers for operation, proceed as follows:
1. Remove the hex screws and flat washers from the hardware pack in your manual bag.
2. Lift and swing that control lever upward until the hole in the lever bracket aligns with one of the holes in the pivot bracket. See Figure 3-3.
Lower Deck Discharge Chute Deflector
WARNING! Never operate the mower deck
without the chute deflector installed and in the down position.
1. The chute is shipped attached and with a stop bracket holding the chute upright. The stop bracket must be removed prior to operating the tractor.
2. Holding the chute deflector fully upward, remove the stop bracket by grasping it and rotating it clockwise. Lower the chute deflector Figure 3-4.
Figure 3-3
3. Slide the flat washer onto the hex screw. From the outside, insert the hex screw with washer through the control lever slot and the hole of the pivot bracket. See Figure 3-3. Using a ⁄” wrench snug the screw, but do not fully tighten.
4. Note the relative position of the control lever to the pivot bracket, then repeat the previous steps to reposition the other control lever in approximately the same position.
CAUTION: Torque the screws down tightly to
prevent the control levers from slipping out of position.
5. Refer to “Adjusting the Drive Control Levers” in the Maintenance & Adjustments for instructions on the final adjustment of the levers.
Figure 3-4
Setting the Front Gauge Wheels
WARNING!: Keep hands and feet away from the
discharge opening of the cutting deck.
NOTE: The deck wheels are an anti-scalp feature of the deck and are not designed to support the weight of the cutting deck.
Move the tractor on a firm and level surface, preferably pavement, and proceed as follows:
1. Check the tire pressure, make sure the pressure is correct and equal on all tires.
2. Make sure the deck is level, both front-to-back and side-to­side. See the Maintenance & Adjustments section for deck leveling information and instructions.
3. Select the height position of the cutting deck by placing the deck lift lever in the normally desired mowing height setting.
4. Check the wheels for contact or excessive clearance with the surface below. The deck wheels should have between ¼” and ½” clearance above the ground. Proceed as follows to adjust the wheels:
10 Section 3— ASSembly & Set-Up
a. Remove the lock nut securing one of the front gauge
Lock
Nut
Front Gauge
Wheel
Shoulder
Screw
Gauge Wheel
Bracket
Index Holes
wheel shoulder screws to the deck. Remove the gauge wheel and shoulder screw. See Figure 3-5.
Figure 3-5
b. Insert the shoulder screw into the one of four index
holes in the front gauge wheel bracket that will give the gauge wheel a ⁄⁄” clearance with the ground.
c. Note the index hole of the just adjusted wheel,
and adjust the other front gauge wheel into the respective index hole of the other front gauge wheel bracket.
NOTE: Refer to Adjusting the Deck in the Maintenance & Adjustments section of this manual for more detailed instructions regarding various deck adjustments.
Connecting the Battery Cables
CALIFORNIA PROPOSITION 65 WARNING!
Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
CAUTION: When attaching battery cables, always
connect the POSITIVE (Red) wire to its terminal first, followed by the NEGATIVE (Black) wire.
For shipping reasons, both battery cables on your equipment may have been left disconnected from the terminals at the factory. To connect the battery cables, proceed as follows:
NOTE: The positive battery terminal is marked Pos. (+). The negative battery terminal is marked Neg. (–).
NOTE: If the positive battery cable is already attached, skip ahead to step 2.
1. Remove the plastic cover, if present, from the positive battery terminal and attach the red cable to the positive battery terminal (+) with the bolt and hex nut. See Figure 3-6.
Figure 3-6
2. Remove the plastic cover, if present, from the negative battery terminal and attach the black cable to the negative battery terminal (–) with the bolt and hex nut. See Figure 3-6.
3. Position the red rubber boot over the positive battery terminal to help protect it from corrosion.
NOTE: If the battery is put into service after the date shown on top/side of battery, charge the battery as instructed in the Maintenance section your Operator’s Manual prior to operating the tractor.
11Section 3 — ASSembly & Set-Up
Adjusting the Seat
Clamp
Knob
Seat
Adjustment
Positions
To adjust the position of the seat, rotate the seat forward and locate the clamp knobs on the front of the seat pan. Refer to Figure 3-2.
Rotate the clamp knobs to the left and remove them, slide the seat forward or backward and re-insert the clamp knobs into one of the four available positions on the seat pan and into the seat, then tighten both securely. Make sure the seat is locked into position before operating the tractor. See Figure 3-7.
Figure 3-7
Fuel Fill-Up
Using a good grade of unleaded regular gasoline, fill the tank (beside the engine on the left side of the mower). When the fuel tank reaches one inch from the top of the tank, stop, DO NOT OVERFILL. Space must be left for expansion.
12 Section 3— ASSembly & Set-Up
Controls & Features
Deck Height
Index
Deck Lift
Handle
RH Drive
Control Lever
LH Drive
Control Lever
Hour Meter/
Indicator Panel
Fuel Tank Cap
Ignition Switch
PTO Switch
Throttle/Choke
Control
Cup Holder
Storage Tray
Fuel Level Window
RH Transmission Bypass Rod
LH Transmission Bypass Rod
4
NOTE: This Operator’s Manual covers several models. Tractor features may vary by model. Not all features in this manual are applicable to all tractor models and the tractor depicted may differ from yours.
NOTE: References to LEFT, RIGHT, FRONT, and REAR indicate that position on the tractor when facing forward while seated in the operator’s seat.
RH and LH Drive Control Levers
The RH and LH control levers are located on each side of the operator’s seat. These hinged levers pivot outward to open space to permit the operator to either sit in the tractor seat, or to dismount the tractor. The levers must be fully opened out and in the neutral position to start the tractor engine. When the levers are fully outward, the parking brake is also engaged.
Each lever controls the respective RH or LH transmission. Consequently, these levers control all of the movements of the tractor. Driving and steering utilizing these control levers is quite different from conventional tractors, and will take some practice to master. Refer to Operation for instructions on using the control levers.
Deck Height Index
The deck height index consists of eight index notches located on the front/right of the console. Each notch corresponds to a ⁄” change in the deck height position ranging from 1-⁄” at the lowest notch to 4” at the highest notch.
Deck Lift Handle
The deck lift handle is located on the front/ right of the console, and is used to raise and lower the mower deck.
Pull the handle to the left out of the index notch and push downward to lower the deck, or pull upward to raise the deck. When the desired height is attained, move the lift handle to the right until fully in the index notch.
13
FAST
SL
OW
Ignition Switch
The ignition switch is located on the RH console to the rear of the PTO switch. The ignition switch has three positions as follows:
STOP — The engine and electrical system is turned off.
RUN — The tractor electrical system is energized.
START — The starter motor will turn over the engine. Release the key immediately when the engine starts
NOTE: To prevent accidental starting and/or battery discharge, remove the key from the ignition switch when the tractor is not in use.
Power Take-Off (PTO) Switch
The PTO switch is located on the RH console to the left of the hour meter/indicator panel.
The PTO switch operates the electric PTO clutch mounted on the bottom of the engine crankshaft. Pull the switch knob upward to engage the PTO clutch, or push the knob downward to disengage the clutch.
The PTO switch must be in the “disengaged” position when starting the engine.
Transmission Bypass Rods
The transmission bypass rods (one for each the RH and LH transmission) are located on the rear of the tractor, just inside each rear wheel.
When engaged, the two rods open a bypass within the hydrostatic transmissions, which allows the tractor to be pushed short distances by hand. Refer to the Assembly & Set-Up section for instructions on using the bypass feature.
CAUTION: Never tow your tractor. Towing the
tractor with the rear wheels on the ground may cause severe damage to the transmissions.
Fuel Tank Cap
The fuel tank cap is located near the middle of the LH console. Turn the fill cap approximately ⁄ turn and pull upward to remove. The fuel cap is tethered to the tractor to prevent its loss. Do not attempt to remove the cap from the tractor. Fill tank to the bottom of the filler neck, allowing some space in the tank for fuel expansion. Do not overfill the tank.
Push the cap downward on the fuel tank fill neck and turn approximately ⁄ turn clockwise to tighten. Always re-install the fuel cap tightly onto the fuel tank after removing.
WARNING! Never fill the fuel tank when the engine
is running. If the engine is hot from recently running, allow to cool for several minutes before refueling. Highly flammable gasoline could splash onto the engine and cause a fire.
Fuel Level Window
The Fuel Level Window is located on the outer left side of the LH console and shows the level of fuel in the gas tank.
Throttle/Choke Control
The throttle/choke control is located on the RH console to the left of the hour meter/indicator panel. When set in a given position, a uniform engine speed will be maintained.
Push the throttle/choke control handle forward to increase the engine speed. The tractor is designed to operate with the throttle/choke control in the fast position (full throttle) when the tractor is being driven and the mower deck is engaged.
Pull the throttle/choke control handle rearward to decrease the engine speed.
When starting the engine, push the control handle fully forward into the “CHOKE” position.
After starting and warming the engine, move the control handle rearward until you feel it move past the choke detent.
Cup Holder
The cup holder is located toward the middle of the RH console.
Storage Tray
The storage tray is located at the rear of the RH console.
Seat Clamp Knob (Not Seen)
The seat clamp knob is located below the front/left of the seat. The knob allows for adjustment forward or backward of the operator’s seat. Refer to the Assembly & Set-Up section for instructions on adjusting the seat position.
14 Section 4— controlS & FeatureS
LCD Service Minder & Hour Meter
When the ignition key is rotated out of the STOP position but not into the START position, the LCD Service Minder and Hour Meter will briefly display the battery voltage, followed by the tractor’s accumulated hours.
NOTE: Hours of tractor operation are recorded any time the ignition key is rotated out of the STOP position, regardless of whether the engine is started.
The LCD Service Minder will remind the operator of maintenance intervals for changing the engine oil, air filter service, low engine and low battery warnings.
Change Oil
The LCD will display the letters “CHG”, followed by the letters “OIL”, followed by the letters “SOON”, then finally followed by the meter’s accumulated time. “CHG/OIL/SOON/TIME” will alternate on the display for 7 minutes after the meter reaches 50 hours. This oil service minder interval will occur every 50 hours. Before the interval expires, change the engine oil as instructed in the Maintenance section of this Operator’s Manual.
Low Oil
The letters “LO” followed by the letters “OIL”, then followed by the meter’s accumulated time will indicate the tractor is low on oil. Stop the tractor immediately and check the engine oil level as instructed in this Owner’s Manual.
NOTE: The “LOW OIL” function only works if the engine is equipped with an oil pressure switch.
Low Battery
At startup, the battery voltage is briefly displayed then changes to accumulated hours. The letters “LO” will display followed by the letters “BATT” and then followed by the meter’s accumulated time. “LO/BATT/TIME” is displayed on the LCD when the voltage drops below 11.5 volts. When this occurs, the battery is in need of a charge or the engine’s charging system is not generating sufficient amperage. Charge the battery as instructed in the Service section of this manual or have the charging system checked by your local service dealer.
Air Filter Service
The letters “CLN” will display, followed by the letters “AIR”, followed by “FILT”, then followed by the meter’s accumulated time. “CLN/AIR/FILT/TIME” will alternate on the display for 7 minutes after the meter reaches 25 hours. This air filter service minder time interval will be every 25 hours. On intervals that are common with oil service, the oil message will be displayed first followed by the air filter message.
15Section 4 — controlS & FeatureS
Operation
5
General Safety
RECEIVE INSTRUCTION — Entirely read this operator’s manual. Learn to operate this machine SAFELY. Do not risk INJURY or DEATH. Allow only those who have become competent in its usage to operate this tractor.
Before starting the engine or beginning operation, be familiar with the controls. The operator should be in the operator’s seat. The PTO switch must be in the disengaged position and the RH and LH drive control levers moved fully outward in the neutral position.
Keep all shields in place. Keep away from moving parts.
NO RIDERS! Keep all people and pets a safe distance away. Look behind and down to both sides of the tractor before and while backing up.
DO NOT direct the mower discharge at people.
Avoid slopes where possible. Never operate on slopes greater than 15°. Slopes with a greater incline present dangerous operating conditions. Tractors can be rolled over.
Before leaving the operator’s seat: Shut off the PTO, move the RH and LH drive control levers fully outward in the neutral position, shut off the engine and remove the ignition key. Wait for all movement to stop before servicing or cleaning.
Operate the drive control levers smoothly and avoid any sudden movements of the levers when starting and stopping. Keep a firm grip on the control levers.
Be careful when operating near roadways. Stop the tractor motion and wait for vehicles to pass before operating along the road.
Do not operate the tractor with the mower deck removed. Removal of the deck will change the balance of the tractor, and could contribute to a tractor rollover.
Avoid operation on traction surfaces that are unstable; use extreme caution if the surface is slippery.
Slow down before turning and come to a complete stop before any zero turn maneuver.
Do not stop the tractor or park the tractor over combustible materials such as dry grass, leaves, debris, etc.
Do not fill the fuel tank when the engine is running or while the engine is hot. Allow the engine several minutes to cool before refueling. Tighten the fuel cap securely.
Unleaded gasoline is recommended because it leaves less combustion chamber deposits and reduces harmful exhaust emissions. Leaded gasoline is not recommended and must not be used where exhaust emissions are regulated.
NOTE: Purchase gasoline in small quantities. Do not use gasoline left over from the previous season, to minimize gum deposits in the fuel system.
Gasohol (up to 10% ethyl alcohol, 90% unleaded gasoline by volume) is an approved fuel. Other gasoline/alcohol blends are not approved.
Methyl Tertiary Butyl Ether (MTBE) and unleaded gasoline blends (up to a maximum of 15% MTBE by volume) are approved fuels. Other gasoline/ether blends are not approved.
Check the engine oil level.
Clean the air cleaner element if necessary.
Check the tire inflation pressures.
Adjust the seat for operator’s maximum comfort, visibility and for maintaining complete control of the tractor.
Safety Interlock System
This tractor is equipped with a safety interlock system for the protection of the operator. If the interlock system should ever malfunction, do not operate the tractor. Contact your authorized Cub Cadet Dealer.
The safety interlock system prevents the engine from cranking or starting unless the RH and LH drive control levers are moved fully outward in the neutral position and the PTO is disengaged.
The safety interlock system will shut off the engine if the operator leaves the seat with the PTO engaged.
NOTE: The PTO switch must be moved to the “STOP” position to restart the engine.
The safety interlock system will shut off the PTO and the mower blades will stop if both drive control levers are moved into the reverse position. To re-engage the PTO, the levers must be in the neutral or forward drive position and the PTO switch must be placed in the OFF (disengaged) position and then returned to the ON (engaged) position.
Before Operating Your Tractor
Before you operate the tractor, study this manual carefully to familiarize yourself with the operation of all the instruments and controls. It has been prepared to help you operate and maintain your tractor efficiently.
This engine is certified to operate only on clean, fresh, unleaded regular gasoline. For best results, fill the fuel tank with only clean, fresh, unleaded gasoline with a pump sticker octane rating of 87 or higher.
16
Starting the Engine
LH Control Lever
Out in Neutral
RH Control Lever
Out in Neutral
Throttle/Choke
Control to Full Choke
PTO Switch in Down
(Disengaged) Position
Ignition Switch
1. Operator must be sitting in the tractor seat with the control
2. Make certain the PTO switch is in the disengaged (down)
3. Move the throttle/choke control into the full choke position.
4. Insert the key into the ignition switch and turn the key
5. As the engine warms up, gradually pull the throttle/choke
6. Allow the engine to run for a few minutes at mid-throttle
WARNING! This tractor is equipped with a safety
interlock system designed for the protection of the operator. Do not operate the tractor if any part of the interlock system is malfunctioning. Periodically check the functions of the interlock system for proper operation.
WARNING! For personal safety, the operator must
be sitting in the tractor seat when starting the engine.
levers fully outward in neutral (parking brake on).
position. Refer to Figure 5-1.
Figure 5-1
Refer to Figure 5-1. NOTE: If the engine is warmed up, it may not be necessary
to place the throttle/choke control in the choke position.
clockwise to the start position and release it as soon as the engine starts; however, do not crank the engine continuously for more than 5 seconds at a time. If the engine does not start within this time, turn the key to the stop position and wait at least 15 seconds to allow the engine’s starter motor to cool. Try again after waiting. If after a few attempts the engine fails to start, do not keep trying to start it with the choke closed as this will cause flooding and make starting more difficult.
control lever rearward past the choke detent position or slowly disengage the choke on models with a separate choke. Do not use the choke position to enrich the fuel mixture, except as necessary to start the engine.
before putting the engine under load.
7. Observe the hour meter/indicator panel. If the battery indicator light or oil pressure light come on, immediately stop the engine. Have the tractor inspected by your Cub Cadet dealer.
Cold Weather Starting
When starting the engine at temperatures near or below freezing, ensure the correct viscosity motor oil is used in the engine and the battery is fully charged. Start the engine as follows:
1. Be sure the battery is in good condition. A warm battery has much more starting capacity than a cold battery.
2. Use fresh winter grade fuel. Winter grade gasoline has higher volatility to improve starting. Do not use gasoline left over from summer.
3. Follow the previous instruction for Starting the Engine.
Using Jumper Cables To Start Engine
WARNING! Batteries contain sulfuric acid and
produce explosive gasses. Make certain the area is well ventilated, wear gloves and eye protection, and avoid sparks or flames near the battery.
If the battery charge is not sufficient to crank the engine, recharge the battery. If a battery charger is unavailable and the tractor must be started, the aid of a booster battery will be necessary. Connect the booster battery as follows:
1. Connect the end of one cable to the disabled tractor battery’s positive terminal; then connect the other end of that cable to the booster battery’s positive terminal.
2. Connect one end of the other cable to the booster battery’s negative terminal; then connect the other end of that cable to the frame of the disabled tractor, as far from the battery as possible.
3. Start the disabled tractor following the normal starting instructions previously provided; then disconnect the jumper cables in the exact reverse order of their connection.
4. Have the tractor’s electrical system checked and repaired as soon as possible to eliminate the need for jump starting.
Stopping the Engine
1. Disengage the PTO.
2. Move the RH and LH drive control levers fully outward in the neutral position.
3. Move the throttle control to midway between the slow and fast positions.
4. Turn the ignition key to the stop position and remove the key from the ignition switch.
NOTE: Always remove the key from the ignition switch to prevent accidental starting or battery discharge if the equipment is left unattended.
Section 5 — oper ation 17
Practice Operation (Initial Use)
Control Lever Moved
Inward and in Neutral
Driving Forward
Neutral
Position
Faster
Slower
Operating a zero-turn tractor is not like operating a conventional type riding tractor. Although and because a zero turn tractor is more maneuverable, getting used to operating the control levers takes some practice.
It is strongly recommended that you locate a reasonably large, level and open “practice area” where there are no obstructions, pedestrians, or animals. You should practice operating the tractor for a minimum of 30 minutes.
Carefully move (or have moved) the tractor to the practice area. When performing the practice session, the PTO should not be engaged. While practicing, operate the tractor at approximately ⁄-⁄ throttle and at less than full speed in both forward and reverse.
Carefully practice maneuvering the tractor using the instructions in the following section “Driving the Tractor.” Practice until you are confident that you can safely operate the tractor.
Driving the Tractor
WARNING! Avoid sudden starts, excessive speed
and sudden stops.
1. Adjust the operator’s seat to the most comfortable position that allows you to operate the controls. See seat adjustment in the Assembly & Set-Up section.
2. Move the RH and LH drive control levers inward in the neutral position which also disengages the parking brake. Refer to Figure 5-2.
3. Move the throttle control lever forward to the full throttle position.
NOTE: Although the tractor’s engine is designed to run at full throttle, when performing a practice session the tractor must be operated at less than full throttle. This only applies to practice.
WARNING! Always maintain a firm grip on the
control levers. DO NOT release the control levers to slow or stop the tractor; move levers to neutral position using your hands.
4. To drive the tractor, firmly grasp the respective drive control levers with your right and left hands and continue with Driving the Tractor Forward on the following page.
Driving the Tractor Forward
WARNING! Keep all movement of the drive control
levers slow and smooth. Abrupt movement of the control levers can affect the stability of the tractor and could cause the tractor to flip over, which may result in serious injury or death to the operator.
1. Slowly and evenly move both drive control levers forward. The tractor will start to move forward. See Figure 5-3.
18
Figure 5-2
NOTE: Lap bars must be moved fully inward before pushing forward or backward to ensure brakes are fully disengaged. Parking the tractor on uneven terrain or a hill may cause the brakes to bind and not release fully. In this case the tractor will not drive when the lap bars are moved. If this happens, move the lap bar in the opposite direction slightly to take the load off the brakes and allow them to release fully.
NOTE: If the control levers are not even in the neutral position, refer to Maintenance & Adjustments for instructions to adjust the levers so that they are even.
Section 5— operation
Figure 5-3
2. As the control levers are pushed farther forward the speed of the tractor will increase.
3. To slow the tractor move the controls lever rearward to attain the desired speed, or move the levers to the neutral position to stop the tractor.
WARNING! Always maintain your grasp on the
drive control levers. Do not release the levers to slow the tractor or to return to neutral.
Neutral
Position
Slower
Faster
Turning the Tractor While Driving Forward
Forward Left Turn
Forward Right Turn
WARNING! When reversing the direction of travel,
we recommend performing gradual ‘U’ turns where possible. Sharper turns increase the possibility of turf defacement, and could affect control of the tractor. ALWAYS slow the tractor before making sharp turns.
To turn the tractor while driving forward, move the control levers as necessary so that one lever is rearward of the other. The tractor will turn in the direction of the rearward control lever.
1. To turn to the left, move the left drive control lever rearward of the right lever. See Figure 5-4.
4. To execute a “pivot turn,” move the turn side drive control lever to the neutral position, while moving the other control lever forward.
NOTE: Making a “pivot turn” on grass will greatly increase the potential for defacement of the turf.
Driving the Tractor In Reverse
WARNING! Always look behind and down on both
sides of the tractor before backing up. Always look behind while traveling in the reverse direction.
1. Slowly and evenly move both drive control levers rearward. The tractor will start to move in the reverse direction. See Figure 5-6.
Figure 5-4
2. To turn to the right, move the right drive control lever rearward of the left lever. See Figure 5-5.
3. The greater the distance between the two levers, the
Figure 5-5
sharper the tractor will turn.
Figure 5-6
2. As the control levers are pushed farther rearward the speed of the tractor will increase.
3. To slow the tractor move the controls lever forward to attain the desired speed, or move the levers to the neutral position to stop the tractor.
Section 5 — oper ation 19
Turning While Driving Rearward
Rearward Left Turn
Rearward Right Turn
Clockwise Zero Turn
Counterclockwise Zero Turn
To turn the tractor while driving rearward, move the control levers as necessary so that one lever is forward of the other. The tractor will turn in the direction of the forward control lever.
1. To turn to the left while traveling in reverse, move the left drive control lever forward of the right lever. See Figure 5-7.
Executing a Zero Turn
WARNING! When executing a zero turn, the tractor
MUST BE STOPPED. Executing a zero turn while the tractor is moving can significantly reduce your control of the tractor and will cause severe turf defacement.
1. Stop the forward or reverse motion of the tractor by moving the two drive control levers to neutral.
2. To turn clockwise, move the left control lever forward while simultaneously moving the right control lever rearward. See Figure 5-9.
Figure 5-7
2. To turn to the right while traveling in reverse, move the right drive control lever forward of the left lever. See Figure 5-8.
3. The greater the distance between the two levers, the sharper the tractor will turn.
4. To execute a “pivot turn,” move the turn side drive control lever to the neutral position, while moving the other control lever rearward.
NOTE: Making a “pivot turn” on grass will greatly increase the potential for defacement of the turf.
Figure 5-8
Figure 5-9
3. To turn counterclockwise, move the right control lever forward while simultaneously moving the left control lever rearward. See Figure 5-10-.
Figure 5-10
20
Section 5— operation
Stopping the Tractor
1. Move both drive control levers to the neutral position to stop the motion of the tractor.
2. Push the PTO switch downward to the disengaged position.
3. Use the deck lift handle to raise the deck to its highest position.
4. If dismounting the tractor, move the drive control handles fully outward in the neutral position which also engages the parking brake, move the throttle control lever to the fast position, turn the ignition switch to stop and remove the key from the switch.
WARNING! Do not leave the seat of the tractor
without disengaging the PTO and moving drive control levers fully outward in the neutral/parking brake engaged position. If leaving the tractor unattended, turn the ignition key off and remove key.
Driving On Slopes
Refer to the slope gauge in the Safe Operation Section to help determine slopes where you may not operate safely.
WARNING! Do not operate on inclines with a slope
in excess of 15 degrees (a rise of approximately 2-⁄ feet every 10 feet). The tractor could overturn and cause serious injury.
1. Always drive across slopes, never up and down. Control the speed and direction of the tractor using primarily the control lever on the downhill side of the tractor, with the uphill control lever remaining essentially in a fixed position.
2. Avoid turning downhill if possible. Start at the bottom of a slope and work upward. Always slow down before turning.
3. Use extra care and go slowly when turning downhill.
Operating The PTO
Operate the PTO clutch as follows:
1. Move the throttle control lever to approximately the mid throttle position.
2. Pull the PTO switch upward to the “ENGAGED” position.
3. Advance the throttle lever to the operating speed (full engine speed).
4. The operator must remain in the tractor seat at all times. If the operator should leave the seat without turning off the power take-off switch, the tractor’s engine will shut off.
5. The PTO clutch cannot be operated when the tractor is driving in the reverse direction. The PTO will disengage when both drive control levers are moved to the reverse position. To re-engage the PTO, the levers must be in the neutral or forward drive position and the PTO switch must be placed in the OFF (disengaged) position and then returned to the ON (engaged) position.
Using the Mower Deck
WARNING! Make certain the area to be mowed is
free of debris, sticks, stones, wire or other objects that can be thrown by the rotating blades.
NOTE: Do not engage the mower deck when lowered in grass. Premature wear and possible failure of the ‘V” belt and PTO clutch will result. Fully raise the deck or move to a non grassy area before engaging the mower deck.
1. Mow across slopes, not up and down. If mowing a slope, start at bottom and work upward to ensure turns are made uphill.
2. On the first pass pick a point on the opposite side of the area to be mowed.
3. Engage the PTO clutch using the PTO switch and move the throttle/choke control to the fast position.
4. Lower the mower deck to the desired height setting using the lift handle.
5. Slowly and evenly push the RH and LH drive control levers forward to move the tractor forward, and keep the tractor headed directly toward the alignment point.
NOTE: The speed of the tractor will affect the quality of the mower cut. Mowing at full speed will adversely affect the cut quality. Control the ground speed with the control levers.
6. When approaching the other end of the strip, slow down or stop before turning. A U-turn is recommended unless a pivot or zero turn is required.
7. Align the mower with an edge of the mowed strip and overlap approximately 3”.
8. Direct the tractor on each subsequent strip to align with a previously cut strip.
9. To prevent rutting or grooving of the turf, if possible, change the direction that the strips are mowed by approximately 45° for the next and each subsequent mowing.
WARNING! Be careful when crossing gravel paths
or driveways. Disengage the PTO and raise the deck to the highest position before crossing.
NOTE: When stopping the tractor for any reason while on a grass surface, always:
Place the control levers in the neutral/parking brake engaged position,
Shut engine off and remove the key.
Doing so will minimize the possibility of having your lawn ‘‘browned’’ by hot exhaust from your tractor’s running engine.
Section 5 — oper ation 21
Checking the Safety Interlock Circuits
Periodically check the safety interlock circuits to ensure they are working properly. If a safety circuit is not working as designed, contact you Cub Cadet dealer to have the tractor inspected. DO NOT operate the tractor if any safety circuit is not functioning properly. To check the safety circuits, proceed as follows:
1. Pull the PTO switch upward to the engaged position. Momentarily turn the ignition switch to the start position; the engine should not crank.
2. Move both control levers fully inward in the neutral position; then lift upward from the operator’s seat. The engine should stop.
3. With both control levers fully outward in the neutral/ parking brake engaged position, engage the PTO. Lift upward from the operator’s seat; the engine should stop.
4. Start the tractor and move the control levers inward to the neutral operating position. Engage the PTO and move both control lever slowly into the slow reverse position; the PTO should disengage and the mower deck should stop.
22
Section 5— operation
Maintenance & Adjustments
Maintenance Schedule
6
Check & Clean Engine Cooling Fans for Debris
Check Engine Oil Level
Check Air Filter for Dirty, Loose or Damaged Parts
Clean Battery Terminals
Grease All Lubrication Points
Check Intake Screen/Clean as Needed
Check Blades/Sharpen or Replace as Needed
Check Tire Pressure
Check/Clean Underside of Deck
Inspect & Lube Deck Wheels
Before
Each use
After First
5 Hours
Every 10
Hours
Every 25
Hours
Every 50
Hours
Every 100
Hours
Prior to Storing
P P P P
P P P P P P P P P P P
P P
See
Engine
Manual
Check Deck Level/Pitch
Check Belts & Pulleys for Damage/Wear
Check That All Hardware is in Place & Secure
Check Spark Plug Condition & Gap
Engine Break-In Oil Change
Change Engine Oil
Replace Oil Filter
Clean or Change Air Filter
Replace Fuel Filter
Have Valve Lash Checked & Adjusted *
* -- Have this item performed by an authorized service dealer
P P
P
P P P P
P P
P P P P P P P P P P
P
23
NOTE: This Operator’s Manual covers several models. Tractor
Oil Filler
Oil Fill Cap/Dipstick
Oil Drain Valve
Oil Fill Tube
Oil Filler
Oil Fill Cap/Dipstick
Oil Fill Tube
Oil Drain Hose
Square-Head
Hose Plug
features may vary by model. Not all features in this manual are applicable to all tractor models and the tractor depicted may differ from yours.
Maintenance
WARNING! Before performing any maintenance or
repairs, disengage the PTO, move the drive control levers fully outward in the neutral position, engage the parking brake, stop the engine and remove the key to prevent unintended starting.
Engine
Refer to the Engine Manual for all engine maintenance intervals, procedures, specifications and instructions.
Changing the Engine Oil
WARNING! If the engine has been recently run, the
engine, muffler and surrounding metal surfaces will be hot and can cause burns to the skin. Exercise caution to avoid burns.
To complete an oil change, proceed as follows:
1. Run the engine for a short time to warm the engine oil. The oil will flow more freely and carry away more impurities. Use care to avoid burns from hot oil.
2. Locate the oil drain hose/valve on the right side of the engine.
3. If your engine has the oil drain valve setup shown if Figure 6-1, see the Oil Drain Valve section below.
4. If your engine has the oil drain hose setup in Figure 6-2, see the Oil Drain Hose section below.
Figure 6-2
Oil Drain Valve (If equipped)
1. Pop open the protective cap on the end of the oil drain valve to expose the drain port. Refer to Figure 6-1. Remove the oil fill cap/dipstick from the oil fill tube.
2. Push the oil drain hose (packed with this manual) onto the oil drain port. Route the opposite end of the hose into an appropriate oil collection container with at least a 2.5 quart capacity to collect the used oil.
3. Turn the oil drain valve ⁄-turn, then pull outward to begin draining oil. After the oil has finished draining, push the end of the oil drain valve back in and turn ⁄turn to secure it back in place Re-cap the end of the oil drain valve to keep debris from entering the drain port.
4. Replace the oil filter, and refill the engine with new oil as instructed in the engine operator’s manual.
24
Figure 6-1
Section 6— Maintenance & adjuStMentS
Oil Drain Hose (If equipped)
1. Remove the hose from the retaining loop-clamp. Route the free end of the oil drain hose toward an appropriate oil collection container with at least a 2.5 quart capacity, to collect the used oil. Remove the oil fill cap/dipstick from the oil fill tube.
2. While holding the free end of the oil drain hose over the oil collection container, unscrew the square head hose plug from the end of the hose. See Figure 6-2. Drain the engine oil into the collection container.
3. After draining the oil, wipe any residual oil from the oil drain hose. Thread the square head plug into the drain hose fitting and fully tighten the plug.
4. Replace the oil filter, and refill the engine with new oil as instructed in the engine operator’s manual.
5. Re-insert hose through the retaining loop-clamp.
Lubrication
Using a pressure lubricating gun, lubricate the front castor wheel axles and the front pivot axle with grease after every 10 hours of service.
Periodically lubricate all other pivot points with a quality lubricating oil.
Cleaning the Spindle Pulleys
Once a month remove the belt covers to remove any accumulation of grass clippings from around the spindle pulleys and V-belt. Clean more often when mowing tall, dry grass.
Using the Deck Wash System
WARNING! When using the deck wash system, never
engage the deck from any position other than the operator’s seat of the tractor. Do not use an assistant or engage deck in the presence of any bystanders.
6. Attach the nozzle adapter to a standard garden hose connected to a water supply.
7. Move the tractor to an area within reach of the hose where the dispersal of wet grass clippings is acceptable to you. Disengage the PTO, engage the parking brake and stop the engine.
8. Pull back the lock collar of the nozzle adapter and push the adapter onto one of the deck wash nozzles at either end of the mower deck. Release the lock collar to lock the adapter on the nozzle. See Figure 6-3.
Tires
Check the tire air pressure after every 50 hours of operation or weekly. Keep the tires inflated to the recommended pressures. Improper inflation will shorten the tire service life. See the tire side wall for proper inflation pressures. Observe the following guidelines:
Do not inflate a tire above the maximum pressure shown on the sidewall of the tire.
Do not reinf late a tire that has been run flat or seriously under inflated. Have it inspected and serviced by a qualified tire mechanic.
General Battery Information
WARNING!
• Should battery acid accidentally splatter into the eyes or onto the skin, rinse the affected area immediately with clean cold water. If there is any
further discomfort, seek prompt medical attention.
• If acid spills on clothing, first dilute it with clean water, then neutralize with a solution of ammonia/ water or baking soda/water.
• NEVER connect (or disconnect) battery charger clips to the battery while the charger is turned on, as it can cause sparks.
• Keep all sources of ignition (cigarettes, matches, lighters) away from the battery. The gas generated during charging can be combustible.
• As a further precaution, only charge the battery in a well ventilated area.
• Always shield eyes and protect skin and clothing when working near batteries.
• Batteries contain sulfuric acid and may emit explosive gases. Use extreme caution when handling batteries. Keep batteries out of the reach of children.
Figure 6-3
9. Turn on the water supply.
10. From the tractor operator’s seat, start the engine and engage the PTO. Allow to run as needed. Disengage the PTO and stop the engine.
11. Turn off the water supply.
12. Pull back the lock collar of the nozzle adapter to disconnect the adapter from the nozzle.
13. Repeat the previous steps to clean the deck using the nozzle at the other end of the deck.
Battery Maintenance
The battery is filled with battery acid and then sealed at the factory. However, even a “maintenance free” battery requires some maintenance to ensure its proper life cycle.
Spray the terminals and exposed wire with a battery terminal sealer, or coat the terminals with a thin coat of grease or petroleum jelly, to protect against corrosion.
Always keep the battery cables and terminals clean and free of corrosion.
Avoid tipping. Even a sealed battery will leak electrolyte when tipped.
WARNING! Batteries contain sulfuric acid and may
emit explosive gases. Use extreme caution when handling batteries. Keep batteries out of the reach of children.
Battery Storage
1. When storing the tractor for extended periods, disconnect the negative battery cable. It is not necessary to remove the battery.
2. All batteries discharge during storage. Keep the exterior of the battery clean, especially the top. A dirty battery will discharge more rapidly.
3. The battery must be stored with a full charge. A discharged battery can freeze sooner than a charged battery. A fully charged battery will store longer in cold temperatures than hot.
Section 6 — Maintenance & adjuStMentS 25
Flat Washer
Hex Screw
Lower Arm
Control Lever
Height
Adjustment
Holes
26
4. Recharge the battery before returning to service. Although the tractor may start, the engine charging system may not fully recharge the battery.
Hydrostatic Transmission
The hydrostatic transmission is sealed at the factory and is maintenance-free. The fluid level cannot be checked and the fluid cannot be changed.
Tractor Storage
If your tractor is not going to be operated for an extended period of time (thirty days to approximately six months), the tractor should be prepared for storage. Store the tractor in a dry and protected location. If stored outside, cover the tractor (including the tires) to protect it from the elements. The procedures outlined below should be performed whenever the tractor is placed in storage.
1. Change the engine oil and filter following the instructions provided in the engine manual packed with this manual.
WARNING! Never store the tractor with fuel in the
tank indoors or in poorly ventilated enclosures, where fuel fumes may reach an open flame, spark or pilot light as on a furnace, water heater, clothes dryer, etc.
2. If storing the tractor for 30 days or more:
a. To prevent gum deposits from forming inside
the engine’s carburetor and causing possible malfunction of the engine, the fuel system must be either completely emptied, or the gasoline must be treated with a stabilizer to prevent deterioration.
WARNING! Fuel left in the fuel tank deteriorates
and will cause serious starting problems.
b. Using a fuel stabilizer such as STA-BIL® for storage
between 30 and 90 days:
Read the product manufacturer’s instructions and recommendations.
Add to clean, fresh gasoline the correct amount of stabilizer for the capacity (approximately 3 gallons) of the fuel system.
Fill the fuel tank with treated fuel and run the engine for 2-3 minutes to get stabilized fuel into the carburetor.
c. Emptying the fuel system for storage of more than
90 days:
Prior to putting the tractor in storage, monitor fuel consumption with the goal of running
3. Clean the engine and the entire tractor thoroughly.
4. Fully charge the battery, then disconnect the negative cable at the battery to prevent possible discharge. Recharge the battery periodically when in storage.
NOTE: Remove the battery if exposed to prolonged periods of sub-freezing temperatures. Store in a cool, dry location where temperatures are above freezing.
Section 6— Maintenance & adjuStMentS
the fuel tank empty.
Run the engine until it begins to stall. Use the choke to keep the engine running until all fuel in the carburetor has been exhausted.
Referring to the engine manual, drain the fuel from the carburetor bowl.
5. Lubricate all lubrication points. NOTE: Using a pressure washer or garden hose is not
recommended for cleaning your tractor. It may cause damage to electrical components, spindles, pulleys, bearings or the engine. The use of water will result in shortened life and reduce serviceability.
Removing The Tractor From Storage
1. Check the engine oil.
2. Fully charge the battery and inflate the tires to the recommended pressure.
3. Fill the fuel tank with clean, fresh gasoline.
4. Start the engine and allow to idle for a few minutes to ensure engine is operating properly.
5. Drive the tractor without a load to make certain all the tractor systems are functioning properly.
Adjustments
WARNING! Shut the engine off, remove the
ignition key and engage the parking brake before making adjustments. Protect your hands by using heavy gloves when handling the blades.
Adjusting RH & LH Drive Control Levers
The RH and LH drive control levers can be adjusted up or down and forward or backward for the comfort of the operator. The drive control levers can be placed in either of two height positions, and/or can be moved forward or rearward within the
range of the slot in each lower arm.. To adjust the drive control lever height, proceed as follows:
1. Remove the upper hex screw and flat washer securing the lever to the pivot bracket.
2. While supporting the control lever to keep it from falling, remove the hex screw and flat washer from the bottom of the control lever and lower arm. Refer to Figure 6-4.
Figure 6-4
3. Reposition the control lever to align with the other set of holes in the lower arm and insert the hex screw through the flat washer and into the lower arm.
Loading...
+ 58 hidden pages