Troy-Bilt 769-02528 User Manual
Safety • Set-Up • Operation • Adjustments • Maintenance • Troubleshooting • Parts Lists • Warranty
OPERATOR’S MANUAL
www.troybilt.ca
Two-Stage Snow Thrower
IMPORTANT:
READ SAFETY RULES AND
INSTRUCTIONS CAREFULLY
BEFORE OPERATING EQUIPMENT.
PRINTED IN U.S.A.
P. O. Box 1386, KITCHENER, ONTARIO N2G 4J1
769-02528
07/19/06
This Operator’s Manual is an important part of your new snow thrower. It will help you assemble,
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prepare and maintain the unit for best performance. Please read and understand what it says.
Table of Contents
Safety Labels ......................................................3
Safe Operation Practices ................................... 4
Setting Up Your Snow Thrower .......................... 6
Operating Your Snow Thrower ......................... 10
MakingAdjustments .........................................14
Finding and Recording Model Number
BEFORE YOU START ASSEMBLING
YOUR NEW EQUIPMENT,
please locate the model plate on the equipment and copy the
the model number and the serial number to the sample model
plate provided to the right. You can locate the model plate by
standing at the operating position and looking down at the
frame.
Maintaining Your Snow Thrower ...................... 16
Off-Season Storage .......................................... 20
Trouble Shooting .............................................. 21
Warranty ............................................................ 22
Illustrated Parts Lists ....................................... 23
Customer Support
Please do
If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit,
you can seek help from the experts. Choose from the options below:
1. Visit www.troybilt.ca for many useful suggestions.
2. Call an authorized dealer or Customer Support Representative at 1-800-668-1238.
3. The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifications, warranty and service. Please refer to the engine manufacturer’s Owner’s/Operator’s Manual, packed separately with
your unit, for more information.
Please have your unit’s model number and serial number ready when you call. See previous section to locate this information.
You will be asked to enter the serial number in order to process your call.
NOT
return the unit to the retailer from which it was purchased,
without first contacting Customer Support.
2
#3
Chute Clean-out
Tool
A chute clean-out tool is fastened to the top
of the auger housing with a mounting clip. The
tool is designed to clear a chute assembly of
ice and snow.
This item is fastened with a cable tie at the
factory. Cut the cable tie before operating the
snow thrower.
WARNING: Never use your
hands to clear a clogged chute
assembly. Shut off engine and
remain behind handles until
all moving parts have stopped
before using the clean-out tool
to clear the chute assembly.
1
Safety
Labels
WARNING
This symbol points
out important safety
instructions which,
if not followed, could
endanger the personal safety and/or
property of yourself
and others. Read and
follow all instructions
in this manual before
attempting to operate
this machine. Failure
to comply with these
instructions may
result in personal
injury. When you see
this symbol, HEED
ITS WARNING!
Your Responsibility
Restrict the use
of this power machine
to persons who read,
understand
and follow the warnings
and instructions
in this manual
and on the machine.
3
WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause cancer and
birth defects or other reproductive harm.
2
Safe
Operation
Practices
WARNING
This symbol points
out important safety
instructions which,
if not followed, could
endanger the personal safety and/or
property of yourself
and others. Read and
follow all instructions
in this manual before
attempting to operate
this machine. Failure
to comply with these
instructions may
result in personal
injury. When you see
this symbol, HEED
ITS WARNING!
Your Responsibility
Restrict the use
of this power machine
to persons who read,
understand
and follow the warnings
and instructions
in this manual
and on the machine.
DANGER: This machine was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can
result in serious injury. This machine is capable of amputating hands and feet and throwing objects.
Failure to observe the following safety instructions could result in serious injury or death.
Training
1. Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe place for
future and regular reference and for ordering replacement
parts.
2. Be familiar with all controls and their proper operation.
Know how to stop the machine and disengage them quickly.
3. Never allow children under 14 years old to operate this
machine. Children 14 years old and over should read and
understand the operation instructions and safety rules in
this manual and should be trained and supervised by a
parent.
4. Never allow adults to operate this machine without proper
instruction.
5. Thrown objects can cause serious personal injury. Plan
your snow-throwing pattern to avoid discharge of material
toward roads, bystanders and the like.
6. Keep bystanders, helpers, pets and children at least 75 feet
from the machine while it is in operation. Stop machine if
anyone enters the area.
7. Exercise caution to avoid slipping or falling, especially
when operating in reverse.
1. Thoroughly inspect the area where the equipment is to be
used. Remove all doormats, newspapers, sleds, boards,
wires and other foreign objects, which could be tripped over
or thrown by the auger/impeller.
2. Always wear safety glasses or eye shields during operation
and while performing an adjustment or repair to protect your
eyes. Thrown objects which ricochet can cause serious
injury to the eyes.
3. Do not operate without wearing adequate winter outer
garments. Do not wear jewelry, long scarves or other
loose clothing, which could become entangled in moving
parts. Wear footwear which will improve footing on slippery
surfaces.
4. Use a grounded three-wire extension cord and receptacle
for all units with electric start engines.
5. Adjust collector housing height to clear gravel or crushed
rock surfaces.
6. Disengage all control levers before starting the engine.
7. Never attempt to make any adjustments while engine is
running, except where specifically recommended in the
operator’s manual.
8. Let engine and machine adjust to outdoor temperature
before starting to clear snow.
9. To avoid personal injury or property damage use extreme
care in handling gasoline. Gasoline is extremely flammable
and the vapors are explosive. Serious personal injury can
occur when gasoline is spilled on yourself or your clothes,
which can ignite. Wash your skin and change clothes
immediately.
a. Use only an approved gasoline container.
b. Extinguish all cigarettes, cigars, pipes and other sources
of ignition.
c. Never fuel machine indoors.
d. Never remove gas cap or add fuel while the engine is hot
or running.
e. Allow engine to cool at least two minutes before refuel-
ing.
f. Never over fill fuel tank. Fill tank to no more than ½ inch
below bottom of filler neck to provide space for fuel
expansion.
g. Replace gasoline cap and tighten securely.
h. If gasoline is spilled, wipe it off the engine and equip-
ment. Move machine to another area. Wait 5 minutes
before starting the engine.
i. Never store the machine or fuel container inside where
there is an open flame, spark or pilot light (e.g. furnace,
water heater, space heater, clothes dryer etc.).
j. Allow machine to cool at least 5 minutes before storing.
Preparation
4
Operation
1. Do not put hands or feet near rotating parts, in the
auger/impeller housing or chute assembly. Contact with the
rotating parts can amputate hands and feet.
2. The auger/impeller control lever is a safety device. Never
bypass its operation. Doing so makes the machine unsafe
and may cause personal injury.
3. The control levers must operate easily in both directions
and automatically return to the disengaged position when
released.
4. Never operate with a missing or damaged chute assembly.
Keep all safety devices in place and working.
5. Never run an engine indoors or in a poorly ventilated area.
Engine exhaust contains carbon monoxide, an odorless and
deadly gas.
6. Do not operate machine while under the influence of alcohol
or drugs.
7. Muffler and engine become hot and can cause a burn. Do
not touch.
8. Exercise extreme caution when operating on or crossing
gravel surfaces. Stay alert for hidden hazards or traffic.
9. Exercise caution when changing direction and while operating on slopes.
10. Plan your snow-throwing pattern to avoid discharge towards
windows, walls, cars etc. Thus, avoiding possible property
damage or personal injury caused by a ricochet.
11. Never direct discharge at children, bystanders and pets or
allow anyone in front of the machine.
12. Do not overload machine capacity by attempting to clear
snow at too fast of a rate.
13. Never operate this machine without good visibility or light.
Always be sure of your footing and keep a firm hold on the
handles. Walk, never run.
14. Disengage power to the auger/impeller when transporting or
not in use.
15. Never operate machine at high transport speeds on slippery
surfaces. Look down and behind and use care when
backing up.
16. If the machine should start to vibrate abnormally, stop the
engine, disconnect the spark plug wire and ground it against
the engine. Inspect thoroughly for damage. Repair any
damage before starting and operating.
17. Disengage all control levers and stop engine before you
leave the operating position (behind the handles). Wait
until the auger/impeller comes to a complete stop before
unclogging the chute assembly, making any adjustments, or
inspections.
18. Never put your hand in the discharge or collector openings.
Always use the clean-out tool provided to unclog the discharge opening. Do not unclog chute assembly while engine
is running. Shut off engine and remain behind handles until
all moving parts have stopped before unclogging.
19. Use only attachments and accessories approved by the
manufacturer (e.g. wheel weights, tire chains, cabs etc.).
20. If situations occur which are not covered in this manual, use
care and good judgment. Call customer assistance for the
name of your nearest servicing dealer.
Maintenance & Storage
1. Never tamper with safety devices. Check their proper
operation regularly.
2. Disengage all control levers and stop the engine. Wait until
the auger/impeller come to a complete stop. Disconnect the
spark plug wire and ground against the engine to prevent
unintended starting before cleaning, repairing, or inspecting.
3. Check bolts and screws for proper tightness at frequent
intervals to keep the machine in safe working condition.
Also, visually inspect machine for any damage.
4. Do not change the engine governor setting or over-speed
the engine. The governor controls the maximum safe
operating speed of the engine.
5. Snow thrower shave plates and skid shoes are subject to
wear and damage. For your safety protection, frequently
check all components and replace with original equipment
manufacturer’s (OEM) parts only. “Use of parts which do
not meet the original equipment specifications may lead to
improper performance and compromise safety!”
6. Check controls periodically to verify they engage and
disengage properly and adjust, if necessary. Refer to the
adjustment section in this operator’s manual for instructions.
7. Maintain or replace safety and instruction labels, as necessary.
8. Observe proper disposal laws and regulations for gas, oil,
etc. to protect the environment.
9. Prior to storing, run machine a few minutes to clear snow
from machine and prevent freeze up of auger/impeller.
10. Never store the machine or fuel container inside where
there is an open flame, spark or pilot light such as a water
heater, furnace, clothes dryer etc.
11. Always refer to the operator’s manual for proper instructions
on off-season storage.
Do not modify engine
To avoid serious injury or death, do not modify engine in any
way. Tampering with the governor setting can lead to a runaway
engine and cause it to operate at unsafe speeds. Never tamper
with factory setting of engine governor.
Notice regarding Emissions
Engines which are certified to comply with California and federal
EPA emission regulations for SORE (Small Off Road Equipment)
are certified to operate on regular unleaded gasoline, and may
include the following emission control systems: Engine Modification (EM) and Three Way Catalyst (TWC) if so equipped.
2
Safe
Operation
Practices
WARNING
This symbol points
out important safety
instructions, which
if not followed, could
endanger the personal safety and/or
property of yourself
and others. Read and
follow all instructions
in this manual before
attempting to operate
this machine. Failure
to comply with these
instructions may
result in personal
injury. When you see
this symbol, HEED
IT’S WARNING!
Your Responsibility
Restrict the use
of this power machine
to persons who read,
understand
and follow the warnings
and instructions
in this manual
and on the machine.
5
3
Setting Up
Your Snow
Thrower
NOTE: This Operator’s
Manual covers several
models. Snowthrower
featrues vary by model.
Not all features referenced in this manual
are applicable to all
snowthrower models.
NOTE: References to
right or left side of the
snow thrower are determined from behind the
unit in the operating
position.
NOTE: Replacement
auger shear pins and
cotter pins are provided
for your convenience.
Store these safely until
needed.
Figure 1
Figure 2
IMPORTANT: The snow thrower is shipped with oil and
WITHOUT GASOLINE. After assembly, refer to separate
engine manual for proper fuel and engine oil recommendations.
Loose Parts
• The augers are secured to the auger shaft with shear
pins and bow tie cotter pins. If you hit a foreign object
or ice jam, the snow thrower is designed so that the
pins may shear. Replacement shear pins and cotter
pins are provided for your convenience. Store these
safely until needed.
Items Required For Assembly
Pair of pliers 7/16” Wrenches or adjustables
Fresh gasoline
Before Assembly
• Disconnect the spark plug wire and ground it against
the engine to prevent unintended starting.
• Reference to the right hand or left hand side of
machine are observed from the operating position.
Assembling Handle
• Look at the lower rear of the snow thrower frame to
be sure all the cables are aligned with the cable roller
guides before pivoting handle upward. Make sure the
spring (found at the end of each cable) is attached to
its actuator bracket.
• Remove the lower handle knobs and carriage bolts
from each side of the lower handle. See Figure 2.
• Raise the upper handle assembly until it locks over
the lower handle. See Figure 1.
• Secure the upper handle and lower handle with the
handle knobs and carriage bolts previously removed.
• Tighten the handle knobs already in place on the
upper holes and secure the handles firmly.
Attaching Chute Crank
• Remove the hairpin clip from the upper chute crank
and slide the upper chute crank into the lower chute
crank. A pair of pliers may help in this job. See Figure
3.
a. Align the two holes on both chute cranks. See
Figure 3.
b. Secure with the hairpin clip removed earlier.
Figure 3
a
b
6
3
Setting Up
Your Snow
Thrower
Figure 4
Attaching the Chute Assembly
• Remove locknuts and screws securing one of the
flange keepers to the chute assembly. See Figure 4.
• Loosen but do not remove the locknuts and screws on
the other two flange keepers.
• Slide chute assembly over chute opening, making
sure the flange keepers are beneath lip of chute
adapter. The notches should engage with the spiral
end of the chute crank. See Figure 5.
• Secure flange keeper, locknuts and screws previously
removed. Tighten all flange keepers and hardware
with two 7/16” wrenches. Do not over tighten.
NOTE: If necessary the chute crank support bracket can
be adjusted so the spiral on the chute crank fully engages
the teeth on the chute assembly. Refer to the Adjustment
Section.
Attaching the Shift Rod
• Align the upper and lower shift rods, then slide the
shift rod connector down over the end of the lower
shift rod. Tap the connector until the lower rod is
completely through the connector. See Figure 6.
NOTE: If the connector is not properly assembled, the
shift rod will pivot and you will not be able to change
speeds or direction.
NOTE: If the full range of speeds (forward and reverse)
cannot be achieved, refer to the Adjustment Section.
• Normally the cable ties holding the steering cables
against the handle are loosely installed on each side
of the lower handle at the factory. Pull the cable ties
tight to secure. Cut the excess from the ends of cable
ties.
• If not already attached, slip the cables that run from
the handle panel to the discharge chute into the cable
guide located on top of the engine. See Figure 7.
• Wrap the wire from the head lamp down the right
handle until the wire can be plugged into the alternator
lead wire under the fuel tank. See Figure 8.
Figure 5
WARNING
Prior to operating
your snow thrower,
refer to Auger Control
on page 9. Read and
follow all instructions
carefully and perform
all adjustments to
verify your unit is
operating safely and
properly.
Figure 6
Figure 7
7
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