Troy-Bilt 769-02047 User Manual

Operator’s Manual
Lawn Edger
TBLE
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
TROY-BILT LLC, P.O. BOX 361131, CLEVELAND, OH 44136-0019
P/N 769-02047 (9/05)
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I. Rules for Safe Operation . . . . . . . . . . . . . . . . . . . 3-6
B. Safety and International Symbols . . . . . . . . . . . . 5
C. Know Your Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 6
II. Operating Instructions . . . . . . . . . . . . . . . . . . . . . 7-8
A. Assembling the coupler . . . . . . . . . . . . . . . . . . . 7
B. Holding the Unit with Edger Add-On . . . . . . . . . 8
C. Adjusting Edger Cutting Depth . . . . . . . . . . . . . . 8
D. Tips for Best Edging Results . . . . . . . . . . . . . . . . 8
III. Maintenance and Repair Instructions . . . . . . . . 9-10
A. Edger Blade Replacement . . . . . . . . . . . . . . . . . 9
B. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
C. Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
D. Accessories/Replacement Parts . . . . . . . . . . . . 10
IV. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
V. Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CONTENTS OF CARTON
This unit should consist of the following:
• TBLE Edger Add-On
• Locking Rod
• Hanger
• Operator's Manual
• Product Registration Card
NOTE: This product has been rated for use on both gas
and electric powerheads.
THANK YOU
Thank you for buying this quality product. This modern outdoor power tool will provide many hours of useful service. You will find it to be a great labor-saving device. This operator’s manual provides you with easy-to­understand operating instructions. Read the whole manual and follow all the instructions to keep your new outdoor power tool in top operating condition.
PRODUCT REFERENCES, ILLUSTRATIONS AND SPECIFICATIONS
All information, illustrations and specifications in this manual are based on the latest product information available at the time of printing. We reserve the right to make changes at any time without notice.
Copyright © 2002 MTD SOUTHWEST INC All Rights Reserved.
Troy-Bilt® is a registered trademark of MTD PRODUCTS INC
SERVICE INFORMATION
Service on this unit both within and after the warranty period should be performed only by an authorized and approved service dealer.
Dial:
• 1-330-558-7220
Or
• 1-866-840-6483 to obtain the listing of the
authorized service dealer nearest you.
DO NOT RETURN THE UNIT TO THE RETAILER. NOTE: PROOF OF PURCHASE WILL BE
REQUIRED FOR WARRANTY SERVICE.
Make sure this manual is carefully read and understood before starting or operating this equipment.
THIS PRODUCT IS COVERED BY ONE OR MORE US PATENTS. OTHER PATENTS PENDING.
INTRODUCTION TABLE OF CONTENTS
Read the Operator’s Manual(s) and follow all warnings and safety instructions. Failure to do so can result in serious injury to the operator and/or bystanders.
WARNING!
• Always stop the engine and allow it to cool before filling the fuel tank. Never remove the cap of the fuel tank, or add fuel, when the engine is hot. Never operate the unit without the fuel cap securely in place. Loosen the fuel tank cap slowly to relieve any pressure in the tank.
• Mix and add fuel in a clean, well-ventilated area outdoors where there are no sparks or flames. Slowly remove the fuel cap only after stopping engine. Do not smoke while fueling or mixing fuel. Wipe up any spilled fuel from the unit immediately.
• Avoid creating a source of ignition for spilled fuel. Do not start the engine until fuel vapors dissipate.
• Move the unit at least 30 feet (9.1 m) from the fueling source and site before starting the engine. Do not smoke. Keep sparks and open flames away from the area while adding fuel or operating the unit.
• Never start or run the unit inside a closed room or building. Breathing exhaust fumes can kill. Operate this unit only in a well ventilated area outdoors.
SPECIAL SAFETY WARNINGS FOR ELECTRIC POWERHEADS AND LAWN EDGERS
• CORD SETS: Make sure your cord set is in good condition. When using a cord set, be sure to use a cord that is heavy enough to carry the current that your unit will draw. An undersized cord set will cause a drop in line voltage resulting in loss of power and overheating. See the operator’s manual for the unit that will power this add-on for the recommended cord size.
• Inspect all extension cords and the unit power connection periodically. Look closely for deterioration, cuts or cracks in the insulation. Also inspect the connections for damage. Replace the cords if any defects or damage appear.
READ ALL INSTRUCTIONS
BEFORE OPERATING
• Carefully read and understand the operator's manual of the unit that powers this attachment.
• Read this operating instruction manual carefully. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.
• Do not operate this unit when tired, ill, or under the influence of alcohol, drugs, or medication.
• Never allow children to operate the equipment. Never allow adults unfamiliar with the instructions to use the unit. Never allow adults to operate the equipment without proper instruction.
• All guards and safety attachments must be installed properly before operating the unit.
• Inspect the unit before use. Ensure the blade is installed correctly and secure.
• Clear the area to be edged before each use. Remove all objects such as rocks, broken glass, nails, wire, or string which can be thrown or become entangled in the edging attachment.
SPECIAL SAFETY WARNINGS FOR GAS POWERHEADS AND LAWN EDGERS
• Store fuel only in containers specifically designed and approved for the storage of such materials.
3
• IMPORTANT SAFETY INFORMATION •
DANGER: Failure to obey a safety warning will
result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock, and personal injury.
WARNING: Failure to obey a safety warning can result in injury to yourself and others. Always follow the safety precautions to reduce the risk of fire, electric shock, and personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock, and personal injury.
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
SYMBOL MEANING
SAFETY ALERT SYMBOL:
Indicates danger, warning, or caution. Attention is required in order to avoid serious personal injury. May be used in conjunction with other symbols or pictographs.
NOTE: Advises you of information or instructions vital to
the operation or maintenance of the equipment.
RULES FOR SAFE OPERATION
WARNING: To reduce the risk of electrical
shock, use only extension cords approved for outdoor use, such as an extension cord of cord type SW-A, SOW-A, STW-A, STOW-A, SJW-A, SJOW-A, SJTW-W or SJTOW-A. Extension cords are available from your local retailer. Use only round-jacketed extension cords approved for outdoor use.
WARNING: When using the unit, the safety rules must be followed. For your own safety and that of bystanders, please read these instructions before operating the unit. Please keep the instructions safe for later use.
WARNING: Gasoline is highly flammable, and its vapors can explode if ignited. Take the following precautions:
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• Prevent disconnection of the lawn edger powerhead from extension cord during operation by using a plug­receptacle retaining strap, connector, or by making a knot as shown below:
• Avoid dangerous environments. Never operate your unit in damp or wet conditions. Moisture is a shock hazard.
Do not use the unit in the rain. Do not use in or around water.
• Do not handle the plug or unit with wet hands or standing on any wet surfaces.
• Do not leave the unit plugged in when not in use, changing attachments or add-ons, or while being serviced.
WHILE OPERATING
• Keep bystanders, especially children and pets, at least 50 ft (15 m) away.
• Wear safety glasses or goggles that are marked as meeting ANSI Z87.1 standards, and ear/hearing protection when operating this unit. Wear a face or dust mask if the operation is dusty.
• Wear heavy, long pants, boots, gloves and a long sleeve shirt. Do not wear loose clothing, jewelry, short pants, sandals or go barefoot. Secure hair above shoulder level.
• Use the unit only in daylight or good artificial light.
Use the right tool. Only use this tool for the purpose intended.
• Do not force unit. It will do the job better and with less likelihood of injury at a rate for which it was designed.
Use extreme caution when reversing or pulling the unit towards you.
Do not overreach, take extra care when working on steep slopes or inclines. Always keep proper footing and balance.
• Always hold the unit with both hands when operating. Keep a firm grip on both the front and rear handle or grips.
• Keep hands, face, and feet at a distance from all moving parts. Do not touch or try to stop the blade when it is rotating. Do not operate without guards in place.
• Do not operate the engine faster than the speed needed to do the job. Do not run the engine at high speed when not in use.
• Always stop the engine/motor when operation is delayed or when walking from one location to another.
• Stop the engine/motor for maintenance, repair, to install or remove the blade. The unit must be stopped and the blade no longer turning to avoid injury.
• The blade may become very sharp from use. Always wear heavy gloves when handling, removing, installing or cleaning the blade.
If you strike or become entangled with a foreign object, stop the engine/motor immediately and check for damage. Have any damage repaired before attempting further operations. Do not operate unit with a bent, cracked or dull blade. Discard blades that are bent, warped, cracked or broken.
• Stop the unit IMMEDIATELY if you feel excessive vibration. Vibration is a sign of trouble. Inspect thoroughly for loose nuts, bolts or damage before continuing. Repair or replace affected parts as necessary.
• Stop and switch the unit to off for maintenance, repair, or for changing add-ons or other attachments.
Keep unit clean of vegetation and other materials. They may become lodged between the blade and gearbox or guard.
• A coasting blade can cause injury while it continues to spin after the unit is stopped. Maintain proper control of the unit until the blade has completely stopped rotating.
• Use only genuine factory replacement parts and accessories for this unit. These are available from your authorized service dealer. Use of any unauthorized parts or accessories could lead to serious injury to the user or damage to the unit, and void your warranty.
MAINTENANCE AND STORAGE
• Allow the unit to cool before storing or transporting. Be sure to secure the unit while transporting.
• Store the unit in a locked up and dry or high and dry place to prevent unauthorized use or damage, out of the reach of children.
• Clean the blade with a hose and water. Wipe the blade with a light machine oil to prevent rust.
• Never douse or squirt the unit with water or any other liquid. Keep handles dry, clean and free from debris. Clean after each use.
• Keep these instructions. Refer to them often and use them to instruct other users. If you loan someone this unit, also loan them these instructions.
• Only qualified personnel should perform any repairs or maintenance procedures that are not described in this manual.
• Check shear bolts, engine mounting bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.
• Inside a building, store the machine away from ignition sources. Allow the engine to cool before storing in any enclosure.
• Always refer to the Operator’s Manual instructions for important details if the lawn edger is to be stored for an extended period.
• Do not attempt to repair the machine unless you have the proper tools, and instructions for disassembly and repair of the machine.
SAVE THESE INSTRUCTIONS
RULES FOR SAFE OPERATION
Extension
Cord
Lawn Edgerr
Cord
Lawn Edger
Cord
Extension
Extension
Cord
Cord
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SAFETY AND INTERNATIONAL SYMBOLS
This operator's manual describes safety and international symbols and pictographs that may appear on this product. Read the operator's manual for complete safety, assembly, operating and maintenance and repair information.
SYMBOL MEANING
• SAFETY ALERT SYMBOL
Indicates danger, warning, or caution. May be used in conjunction with other symbols or
pictographs.
• WARNING - READ OPERATOR'S MANUAL
Read the Operator’s Manual(s) and follow all warnings and safety instructions. Failure to do so can
result in serious injury to the operator and/or bystanders.
• WEAR EYE AND HEARING PROTECTION
WARNING: The operation of any power tool can be the source of thrown objects and loud noise
which can cause severe eye injury and hearing loss. Always wear safety glasses or goggles eye protection meeting ANSI Z87.1 standards and ear protection when operating this unit. Use a full face shield when needed.
• KEEP BYSTANDERS AWAY
WARNING: Keep all bystanders, especially children and pets, at least 50 feet (15 m) from the
operating area.
• THROWN OBJECTS CAN CAUSE SEVERE INJURY
WARNING: Do not operate unit without proper attachments and guards in place.
• SHARP BLADE
WARNING: Sharp blade, do not touch. To prevent serious injury, always wear gloves when
changing or handling the blade.
RULES FOR SAFE OPERATION
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KNOW YOUR UNIT
APPLICATIONS
With Edger Add-On:
• Edging along paths, driveways, rockeries, etc.
Hanger
Shaft Housing
Wheel
Gearbox
Depth Adjustment Knob
Edger Blade
Blade Shield
Blade Shield
RULES FOR SAFE OPERATION
Mud Flap
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OPERATING INSTRUCTIONS
The edger add-on should be installed with the release button in the primary hole.
Check Flex Shaft Engagement Prior to Using
1. Start the unit.
2. Briefly engage and release the trigger.
3. Check that add-on is operating.
4. If the add-on is not operating, remove add-on and repeat steps for installing the add-on.
5. Recheck operation of add-on attachment.
3. Turn the knob clockwise to tighten (Fig. 3).
ASSEMBLING THE COUPLER
The following Troy-Bilt Add-Ons are also available for your unit:
Blower/Vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . TBBV
Cultivator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TBGC
Hedge Trimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . TBHS
Straight Shaft Trimmer . . . . . . . . . . . . . . . . . . . . . . TBSS
Snow Thrower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TBST
Turbo Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TBTB
Tree Pruner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TBTP
Removing the add-on
1. Turn the knob counterclockwise to loosen (Fig. 1).
2. Press and hold the release button (Fig. 1).
3. While firmly holding the upper shaft housing, pull the lawn edger attachment out of the coupler (Fig. 2).
Installing the add-on
NOTE: To make installing or removing the add-on
easier, place the unit on the ground or on a work bench.
1. Remove the hanger from the top of the shaft housing.
2. Turn knob counterclockwise to loosen (Fig. 1).
3. While firmly holding the add-on, push it straight into the coupler (Fig. 2).
Fig. 1
Coupler
Release Button
Guide Recess
Knob
Primary Hole
Upper Shaft
Housing
Coupler
NOTE: Aligning the release button with the guide recess
will help installation (Fig. 1).
Fig. 2
Fig. 3
Knob
Lower Shaft
Housing
Release Button
Knob
ClockwiseCounterclockwise
WARNING: To avoid serious personal injury
and damage to the unit, shut unit off before removing or installing add-ons.
WARNING: Read and understand operator’s manual for unit to be used with this add-on prior to operation.
CAUTION: The add-ons with the coupler system are to be used in the primary hole only. Using the wrong hole could lead to personal injury or damage to the unit.
CAUTION: Lock the release button in the primary hole (Fig. 2) and securely tighten the knob before operating this unit.
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HOLDING THE UNIT WITH EDGER ADD-ON
Before operating the unit, stand in the operating position (Figs. 4 & 5). Check for the following:
• The operator is wearing eye protection and proper clothing.
• The right arm is slightly bent, and the hand is holding the shaft grip.
• The left arm is straight, and the hand is holding the handle.
• The unit is at waist level.
• The edger wheel adjusted for proper cut depth and edger positioned as shown in Figs. 4 or 5.
ADJUSTING EDGER CUTTING DEPTH
1. Loosen the adjustment knob above the wheel (Fig 6).
2. Slide the wheel to the desired position.
Raising the wheel increases the cutting depth.
Lowering the wheel decreases the cutting depth.
3. Tighten the adjustment knob securely.
TIPS FOR BEST EDGING RESULTS
• Keep the cutting attachment perpendicular to the
ground.
• Do not force the edger. Edge the first time at a lesser
depth,(No more than 1/2” depth cut per pass), then do the area again with a deeper setting.
• Walk the edger at a slow, even pace
• Check the blade condition, as it wears it becomes
smaller, reducing the cutting depth performance. Replace with a new blade as required.
Fig. 4
Fig. 6
Fig. 5
Raising
Lowering
Depth Adjustment Knob
OPERATING INSTRUCTIONS
WARNING: Always wear eye, hearing, foot
and body protection to reduce the risk of injury when operating this unit.
MAINTENANCE AND REPAIR INSTRUCTIONS
9
Fig. 10
Fig. 9
Fig. 8
Fig. 11
EDGER BLADE REPLACEMENT
1. Line up the hole in output shaft with the locking rod slot. Insert the locking rod through the slot into the output shaft hole (Fig. 7).
2. Hold the locking rod in place by grasping it next to the boom of the unit (Fig.8).
3. While holding the locking rod, loosen the nut on the blade by turning it clockwise with a 13 mm wrench (Fig. 9). Remove the nut, retaining washer and blade. Keep the nut and blade retainer for installation.
4. Install the new blade, blade retainer, and nut (Fig. 10). Insert the locking rod through the slot into the output shaft hole. Make sure that the blade stays flat and centered against the output shaft while tightening the lock nut counterclockwise (Fig. 11).
5. If you have a torque wrench, tighten the nut to 325-335 in.•lbs (37-38 N•m), while holding the locking rod in the slot.
If you do not have a torque wrench, hold the locking rod in the slot. Rotate the nut counterclockwise with a 13 mm closed-ended or socket wrench, until the nut presses against the washer and the blade is snug. Make sure the blade assembly is installed correctly, then rotate the nut an additional 1/4-1/2 turn (Fig. 11).
6. Remove the locking rod.
Fig. 7
Locking Rod
Locking Rod
Locking Rod
Blade Retainer
Lock Nut
Loosen
Tighten
Edger Blade
Output Shaft
Hole
Locking Rod Slot
Output Shaft
WARNING: To avoid serious personal injury,
always wear gloves while handling, removing or installing the blade.
WARNING: Verify the blade is flat against the output shaft after the nut is tightened. If the blade is off-center, the unit will be damaged by vibration, and the blade may fly off, which can cause serious personal injury.
WARNING:
The gear housing gets hot after long periods of use. To avoid serious personal injury, do not touch the housing until it has cooled.
10
MAINTENANCE AND REPAIR INSTRUCTIONS
STORAGE
• Check unit before storage to be sure the equipment is in safe working condition.
• Stop the engine or motor.
• Store the unit indoors, in a dry and locked place, out of the reach of children.
• Maintain or replace safety and instruction labels, as necessary.
For gas powerhead units:
• Allow the unit to cool before storing in any enclosure.
• Drain fuel from unit. Never store the unit with fuel in the fuel tank inside a building where ignition sources are present such as hot water and space heaters, clothes dryers, etc.
TRANSPORTING
• Allow the unit to cool before transporting.
• Secure the unit while transporting.
For gas powerhead units:
• Drain fuel from unit.
• Tighten fuel cap before transporting.
ACCESSORIES/REPLACEMENT PARTS
Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .791-613223B
Blade Retainer . . . . . . . . . . . . . . . . . . . . . . . .791-147490
Lock Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . .791-147491
Use only original MTD replacement parts.
11
SPECIFICATIONS
EDGER ADD-ON
Unit Weight (Add-On only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.25 lbs. (2.36 kg.)
Cutting Depth (maximum) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 in. (63.5 mm)
Wheel Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.75 in (95.25 mm)
Gearbox Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.23:1
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