Troy-Bilt 52066, 52070 User Manual

Models

52066
52070

OWNER’S MANUAL

Trimmer/Mower

•

Safety

•

Assembly

•

Features and Controls

•

Operation

•

Maintenance

•

Parts List

WARNING

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1
9044

03 (1/97)

•

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GARDEN WAY INCORPORATED

SAFETY FIRST!

Before operating this equipment, read this

Owner's Manual and the separate manual

supplied by the engine manufacturer.

(Recoil Start Model Shown)

2

Table of Contents

SECTION 1: SAFETY ........................................... 3

General Operation....................................................... 3

Slope Operation.......................................................... 4

Children...................................................................... 4

Service........................................................................ 4

Safety Decals ............................................................. 5

SECTION 2: ASSEMBLY ....................................... 6

Inspection After Delivery ............................................ 6

Step 1: Unpacking Unit............................................... 6

Step 2: Install Handlebar ............................................ 6

Step 3: Attach Throttle Control Lever.......................... 6

Step 4: Add Motor Oil................................................. 6

Step 5: Check Trimmer Head Hardware...................... 7

Step 6: Connect and Charge Battery........................... 8

SECTION 3: FEATURES & CONTROLS........................ 9

SECTION 4: OPERATION ...................................... 10

Pre-Start Checklist...................................................... 10

Fill Fuel Tank............................................................... 10

Adjust Handlebar Height............................................. 10

Adjust Line Cutting Height.......................................... 10

Use the Correct Diameter Trimmer Line..................... 11

Using the Trimmer Head Control Bail......................... 11

Operating the Machine................................................ 11

Operating Tips and Techniques .................................. 12

SECTION 5: MAINTENANCE .................................. 13

Maintenance Schedule................................................ 13

Adjusting Trimmer Head Engagement........................ 13

Removing and Replacing the Trimmer Head .............. 13

Inspecting and Replacing the Drive Belt..................... 14

Belt Performance Troubleshooting............................. 15

Lubrication ................................................................. 15

Cleaning the Engine.................................................... 15

Trimmer/Mower Cleaning and Debris Removal.......... 16

Compact Storage........................................................ 16

General Engine Maintenance ...................................... 16

Engine Oil Service................................................... 16

Air Cleaner Service ................................................. 16

Spark Plug Service ................................................. 16

Spark Arrester Screen Service................................ 16

Engine Cleaning...................................................... 16

Carburetor/Governor Control Adjustments............. 16

Throttle Control Adjustment ................................... 16

Off-Season Storage .................................................... 16

Changing Trimmer Lines............................................ 17

Battery Service ........................................................... 18

Troubleshooting................................................ 19

Parts List ........................................................ 20

Customer Service Information .................... Back Cover

Dear Owner:

You now own one of the finest trimmer/mowers available. It
was designed to easily handle a wide variety of trimming,
mowing and clearing chores. You will find the machine to be
an invaluable tool in caring for your property.

Please carefully read this Manual which tells you how to
safely and easily assemble, operate and maintain your
machine. Be sure that you and any other operators carefully

follow the recommended safety practices at all times. Failure
to do so could result in personal injury or property damage.

Of course, if you should ever have any problems or ques­tions, please contact your local authorized service dealer or the
Factory.

We want to be sure that you are completely satisfied at all
times.

NOTE: Be sure to fill out and return the Warranty Registra­tion Card that was supplied with this Manual.

The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.

WARNING

See Back Cover for

Customer Service information

Safety Alert Symbol

This is a safety alert symbol. It is used in this
manual and on the unit to alert you to potential
hazards. When you see this symbol, read and
obey the message that follows it. Failure to obey
safety messages could result in personal injury or
property damage.

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1904403 (1/97)

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Safety

1

Section

3

Figure 1-1

Trimmer Head
Control Bail

Handlebar

Engine Throttle Control Lever

Plastic Debris

Shield

Engine Recoil

Starter

Keyswitch (electric

start model)

Trimmer

Line

Trimmer

Head

Rubber Debris

Flap

SPARK ARRESTER WARNING TO RESIDENTS

OF CALIFORNIA AND SEVERAL OTHER STATES

Under California law, and under the laws of several
other states, you are not permitted to operate an internal
combustion engine using hydrocarbon fuels on any
forest, brush, hay, grain, or grass covered land; or land
covered by any flammable agricultural crop without an
engine spark arrester in continuous effective working
order.

The engine on the unit is an internal combustion engine
which burns gasoline, a hydrocarbon fuel, and must be
equipped with a spark arrester muffler in continuous
effective working order. The spark arrester must be
attached to the engine exhaust system in such a manner
that flames or heat from the system will not ignite
flammable material. Failure of the owner/operator of the
unit to comply with this regulation is a misdemeanor
under California law (and other states) and may also be
a violation of other state and/or federal regulations,
laws, ordinances or codes. Contact your local fire mar­shal or forest service for specific information about
which regulations apply in your area.

Fuel Primer

IMPORTANT

Safe Operation Practices for Walk-Behind Mowers.

This cutting machine is capable of amputating hands and feet and throwing objects.

Failure to observe the following safety instructions could result in serious injury or death.

General Operation

1. Read, understand, and follow all
instructions on the machine and in the
manuals. Be thoroughly familiar with the
controls and the proper use of the equip­ment before starting.

2. Do not put hands or
feet near or under rotating
parts. Keep clear of the
rotating trimmer head and
line at all times.

3. Only allow responsible adults, who
are familiar with the instructions, to oper­ate the trimmer/mower. Never let children
or untrained adults operate this unit.

4. Inspect the area where the machine is
to be used. The machine can propel small
objects at high speed, causing personal
injury or property damage. Clear the area
of objects such as rocks, toys, wire,
bones, sticks, etc., which could be picked
up and thrown by the trimmer line.

5. Be sure the area is clear of other
people (particularly small children and
pets) before mowing. Stop machine if
anyone enters the area. Keep bystanders
at least 50 feet from the area of operation.

6. Do not operate the machine when
barefoot or wearing open sandals. Always
wear substantial footwear.

7. Wear appropriate clothing such as a
long-sleeved shirt or jacket and long
trousers or slacks. Do not wear shorts.

8. Do not wear loose clothing—it could
catch in the equipment.

9. Do not mow in reverse unless abso­lutely necessary. Always look down and
behind before and while moving back­wards.

10. Do not operate the trimmer/mower
without proper guards, plates, or other
protective safety devices in place.

11. Refer to provided instructions for
proper operation and installation of
accessories. Only use factory-approved
accessories.

12. Stop trimmer head when crossing
gravel drives, walks, or roads. Wait for
trimmer lines to stop.

13. Stop engine and disconnect
spark plug wire from spark plug
whenever you leave the unit,
clean the unit, or replace
trimmer line. Remove key
on electric start model.

14. Wait until the trimmer head comes to
a complete stop, shut the engine off, and
disconnect the spark plug wire before
installing or removing trimmer line. Be
sure the trimmer head is securely attached
before operating the machine.

4 Section 1: Safety

15. Mow only during daylight hours or
when good artificial light is available.

16. Do not operate the machine while
under the influence of alcohol or drugs, or
when tired or ill.

17. Never operate this machine in wet
grass. Be sure of your footing; keep a firm
hold on the handlebar and walk; never run.

18. Release the Trimmer Head Control
Bail before starting the engine.

19. If the unit starts to vibrate abnormally,
stop the engine and disconnect the spark
plug wire. Check immediately for the
cause. Vibration is generally a warning of
trouble.

20. Always wear approved safety goggles
or safety glasses with side shields when
operating machine. The use of any pow­ered machine can result in foreign objects
being thrown by high speed rotating parts
which can cause personal injury or prop­erty damage. Stay away from glass and
other easily thrown or breakable objects.

21. Wear work gloves and sturdy footwear
when using this machine. Leather work
shoes or short boots are ideal—they pro-
tect ankles and shins from rocks, pebbles,
splinters, etc.

22. It is advisable to wear protective
headgear to prevent the possibility of
being hit by small flying particles, etc.

23. Before each use, inspect the Throttle
Control Lever and its cable. Make sure the
cable is free and that the lever functions
properly.

24. Watch for traffic when near or when
crossing roadways.

25. Never attempt to carry children or
other passengers on the machine. They
could fall off and be seriously injured, or
they could interfere with safe operation of
the machine.

26. The machine is equipped with a plas­tic debris shield in front of the engine and
a rubber debris flap under the frame. They
must be in place and working properly.
Never remove or cause the debris shield
or debris flap to cease working. If either
of these parts is missing or not working
properly, do not use the machine until this
situation is corrected.

27. Be aware of where the machine is dis­charging materials and do not point the
discharge at anyone.

28. Never run the engine in an enclosed
area. Engine exhaust contains carbon

monoxide, a deadly gas that is odorless,
colorless and tasteless. Always run the
engine outdoors where there is adequate
ventilation.

29. Slow down before turning.

30. Shut off engine when not trimming or

mowing.

31. Use extra care when loading or
unloading machine into a trailer or truck.

32. Use this equipment for its intended
purpose only.

33. Always make sure the handlebars are
tight and comfortably positioned. They
should never be in an awkward position
for the operator.

Slope Operation

Slopes are a major factor related to loss of
control and tip-over accidents which can
result in severe injury or death. All slopes
require extra caution. If you can not back
up the slope or you feel uneasy on a slope,
do not mow it.

DO:

Mow across the face of slopes; never up
and down. Exercise extreme caution
when changing direction on slopes.
Avoid slopes greater than 15o.

Remove objects such as rocks, tree
limbs, etc.

Uneven terrain could overturn the
machine. Watch for holes, ruts, or
bumps. Tall grass can hide obstacles.

Use slow speed.
Use extra care with grass catchers or

other attachments. These can change
the stability of the machine. Keep all
movement on the slopes slow and grad­ual.

Avoid starting or stopping on a slope.

DO NOT:

Do not mow near drop-offs, ditches, or
embankments. You could lose your
footing or balance.

Do not mow on very steep slopes.
Do not mow on wet grass. Slippery

footing can be hazardous.

Children

Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.

1. Keep children out of the mowing area
and under the watchful care of a responsi­ble adult.

2. Be alert and turn machine off if children
enter the area.

3. Before and while moving backwards,
look behind and down for small children.

4. Never allow children to operate the
machine.

5. Use extra care near blind corners,
shrubs, trees or other objects that may
obscure vision.

6. Never carry children, even with the
trimmer head stopped. Children may fall
off and be seriously injured or interfere
with safe machine operation.

7. Do not allow children nearby if you are
working.

Service

1. Use extra care in handling gasoline and
other fuels. They are flammable and their
vapors are explosive. To help prevent a
fire or explosion:

a) Use only an approved container.
b) Never remove gas cap or add fuel

when engine is running. Let engine
cool before refueling. Do not smoke.

c) Never refuel the machine indoors.

Fill the fuel tank outdoors and with
extreme care.

d) Never store the machine or fuel

container inside where there is an
open flame, such as a water heater,
etc.

e) Replace caps on fuel tank and fuel

container and clean up spilled fuel
before starting engine. Move
machine away from any gasoline
fumes before starting engine.

f) Keep matches, smoking materials,

open flames, and sparks away from
the fuel tank and fuel container.

g) Leave 1/2" air space at top of fuel

tank to allow for fuel expansion.

2. Never run the engine inside a closed
area.

Section 1: Safety 5

3. Never clean, or make adjustments or
repairs with the engine running. Discon­nect the spark plug wire and keep the wire
away from the plug to prevent accidental
starting. Remove ignition key on electric
start models.

4. Keep all nuts and bolts tight, espe­cially the trimmer head attachment bolts,
and keep equipment in good condition.
Check mounting hardware on trimmer
head every time you change trimmer line
and prior to each use.

5. Never tamper with safety devices.
Check their proper operation regularly.

6. To reduce fire hazard, keep machine
free of grass, leaves or other debris build­up. Clean up oil or fuel spills. Let
machine cool before storing.

7. After striking an object, stop the
engine and disconnect the spark plug wire.
Inspect the machine and repair, if neces­sary, before restarting.

8. Never make adjustments or repairs
while engine is running.

9. Components subject to wear, damage
and deterioration could expose moving
parts or allow objects to be thrown. Fre­quently check components and replace
with factory recommended parts, when
necessary. Regularly inspect the trimmer
head and debris shield. Make sure they
are not bent, damaged or loose.

10. Only use eighteen-inch long, .130" or
.155" diameter trimmer line. Never use
other lengths, diameters or material as
trimmer line.

11. Trimmer line moves at high speed and
can cut. Always stop the
engine and let all moving
parts stop before replacing
the trimmer lines. Let the
engine cool.

12. Do not change the engine governor
setting or overspeed the engine. The gov­ernor controls the maximum safe operat­ing speed and protects the engine and all
moving parts from damage caused by
overspeed. Authorized service shall be
sought if a problem exists.

13. Do not touch engine parts which may
be hot from operation. Allow parts to cool
completely before inspecting, cleaning or
repairing the unit.

14. Maintain or replace safety and instruc­tional decals. Refer to the Parts List for
replacement decal information.

15. Use only original-equipment replace­ment parts. Parts manufactured by others
could present safety hazards and affect
performance even though they may fit on
this machine.

16. Remember—the end of the season is
a good time to inspect equipment prior to
storage.

17. To guard against engine overheating,
always keep the engine debris guard
mounted and clean.

18. For units with electric start:
a) Batteries produce explosive gases.

Keep sparks, flame, cigarettes, etc.,
away. Ventilate the area when
charging the battery. Do not charge
the battery in an airtight space.

b) Do not use a battery charger other

than the one provided with the unit.

c) The battery contains toxic materi-

als. Do not damage the battery
case. If the case is broken or dam­aged, avoid contact with the battery
contents.

d) Properly dispose of a damaged or

worn battery. Check with local
authorities for proper disposal.

e) Do not short circuit the battery.

Severe burns and fire can result.

Safety Decals

Make certain that all safety decals on this equipment are kept clean
and in good condition. The decals are shown (at reduced sizes)
below. If you need a replacement decal, please refer to the “Parts
List” in this manual.

WARNING

THROWN OBJECT HAZARD

Objects will be thrown violently by the
cutting head, resulting in significant hazard!

Keep children, pets and bystanders 50 feet
away from machine while operating.

Be alert to hidden obstacles.

ROTATING CUTTING HEAD

Do not service or adjust cutting head or other
moving parts unless engine is stopped and
spark plug wire is disconnected.

•

•

•
READ OWNERS MANUAL

If you need a replacement manual, write to the
address listed on the serial number decal on
this unit.

1918115 (12/99)

On top of mower deck

On right side, rear of

mower deck

On left

handlebar

On right

handlebar

STOP

1918304 (02/00)

Assembly

2

Section

6

INTRODUCTION

Carefully follow these assembly steps to
correctly prepare your machine for use. It
is recommended that you read this Sec­tion in its entirety before beginning
assembly.

NOTE: If an assembly step applies only to
certain models, those models are noted at
the beginning of that step. Otherwise, a
step applies to all models.

INSPECTION AFTER DELIVERY

Inspect your machine immediately upon
delivery. Be sure that neither the carton
nor the contents have been damaged.

If you find or suspect any damage, contact
the carrier (trucking company) right away.
Inform them of the specific damage and
that you wish to file a claim. To protect
your rights, be sure to put this in writing
to the carrier within 15 days after your
machine arrives. Please let us know if you
need assistance with this matter.

IMPORTANT: The engine is shipped with­out motor oil in its crankcase. Motor oil
must be added before starting the engine.

NOTE: LEFT and RIGHT sides of the unit
are as viewed from the operator’s position
behind the handlebars.

Tools/Supplies Needed:

• (1) Utility Knife or Scissors

• (2) 1/2" (or adjustable) Wrenches

• (2) 7/16" Wrenches (one with a

boxed end)

• Motor Oil (see engine manual for oil
specifications and amount needed)

ASSEMBLY STEPS

STEP 1: UNPACKING UNIT

1. Remove any protective packaging (plas-

tic film and cardboard) from the handlebar
and the unit.

2. Carefully remove the handlebar (do not
pinch or kink the attached cable) before
removing the unit from the carton.

3. Check that you have received the fol­lowing items:

• Trimmer/Mower Assembly (A, Figure
2-1)

• Extra Trimmer Line (B, Figure 2-1): six
each of heavy-duty gauge .130" dia. line
and extra heavy-duty gauge .155" dia.
line.

• The following are packaged separately:

(3) Plastic Cable Tie
(1) Hex Hd. Screw, 1/4-20 x 2
(1) Hex Locknut, 1/4-20
(2) Hex Hd. Screw, 5/16-18 x 1-1/2

(2) Hex Locknut, 5/16-18
(2) Ignition Key*
(1) Battery Recharger*

* Electric Start Model only

STEP 2: INSTALL HANDLEBAR

1. Remove the plastic tie and tape that

secure the control bail (G, Figure 2-2) to
the handlebar (A).

NOTE: Do not pinch or kink the cable that
is attached to the handlebar.

2. Carefully lift the handlebars (A, Figure
2-2) to the rear of the unit and align the
handlebar legs with the handlebar support
bracket (B).

3. Route the trimmer head control cable
(C, Figure 2-2) to the outside of the
handlebar.

4. Select the low or high height setting
holes in the handlebar legs and attach the
legs to the support bracket (B) using two
5/16-18 x 1-1/2 hex hd. screws (D) and
5/16-18 locknuts (E).

IMPORTANT: Adjust the handlebars as
close as possible to waist level so that
your arms are at a comfortable height.
This position will result in less pressure on
the mower wear cup (located at bottom of
trimmer head), making the unit easier to
roll and reducing wear to the wear cup.

5. Use two cable ties (F, Figure 2-2) to
secure the trimmer head control cable (C)
to the handlebar at the locations shown.

STEP 3: ATTACH THROTTLE CONTROL
LEVER TO HANDLEBAR

1. The throttle control cable (H, Figure 2-

3) is attached to the engine. Gently unwind
the cable and position the Throttle Control
Lever (I) on the outside of the right handle­bar, next to the throttle control decal.

2. Attach the lever with a 1/4-20 x 2 hex
hd. screw (J, Figure 2-3) and 1/4-20 hex
locknut (K).

3. Use a cable tie (L, Figure 2-3) to secure
the cable to the handlebar, as shown.

STEP 4: ADD MOTOR OIL

1. The engine is shipped without motor

oil which MUST BE ADDED before the
engine is started.

2. See the separate engine manual for fill­ing instructions and for oil specifications.
The engine must be level when checking

To prevent personal injury or property
damage, do not start the engine until all
assembly steps are complete and you
have read and understand the safety and
operating instructions in this Manual.

WARNING

WARNING

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1904403 (1/97)

•

•

•

A

Figure 2-1

B

Section 2: Assembly 7

Figure 2-3: Attach throttle lever to right-side handlebar.

I

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Figure 2-2: Handlebar installation.

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1
/

9

7)

•

•

•

A

C

D

F

F

E

B

G

M

M

Figure 2-4: Check trimmer head hardware for tightness.

the oil level. In ambient temperatures
above 400F, use a high-quality, SAE #30
weight detergent oil classified for Service
SF, SG or SH. Use no special additives.
Do not mix oil with fuel.

STEP 5: CHECK TRIMMER
HEAD HARDWARE

Check that the two bolts (M, Figure 2-4)
on the trimmer head are tightened
securely. You can rotate the trimmer
head, as needed.

IMPORTANT: The trimmer head hardware
is permanently installed and is not remov­able. Do not attempt to replace the hard­ware.

NOTE: The hole in the top, front end of
the mower deck is an access point that
allows the trimmer head assembly to be
serviced.

This completes the Assembly Steps
for non-electric start units. If you
have an electric start unit, please
continue to the next page.

8 Section 2: Assembly

STEP 6: CONNECT AND CHARGE
BATTERY (Electric Start Model)

The battery (N, Figure 2-5) is located
behind the debris shield (O). Lift and tilt
the debris shield forward to access the
battery.

1. Firmly connect terminal (P, Figure 2-6)
on end of wires leading from battery to
receptacle (R) on end of wires leading
from wiring harness.

2. Connect the terminal (S, Figure 2-7) on
the supplied battery charger to the
recharging line receptacle (T) on the
wiring harness (located behind key
switch).

3. Plug the charger box (U) into a
grounded, 120V wall outlet. Initially
charge the battery for 24 hours before
using the electric starter. After charging,
unplug the charger box (U) from the wall
outlet and then disconnect the terminal
(S) from the receptacle (T).

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1904

4
03
(1/

9

7)

•

•

•

• Wet conditions can cause an electric

shock hazard during battery charging.
Avoid wet conditions when charging
battery.

• Charging the battery with improper

equipment could cause a battery explo­sion. Use only the battery charger sup­plied with the unit. The engine must be
shut off and the spark plug wire discon­nected before charging the battery.

Failure to comply could result in per­sonal injury or property damage.

DANGER

Figure 2-5: Lift and tilt debris shield forward
to locate battery.

Figure 2-6

Figure 2-7

N

U

S

T

O

P

R

Features and Controls

3

Section

9

INTRODUCTION

This Section describes the location and
function of the features and controls on
your machine. Refer to Section 4: “Opera­tion” for detailed operating instructions.

IMPORTANT: Refer to the separate engine
manual for detailed information about the
controls on the engine.

FEATURES AND CONTROLS

Trimmer Head Control Bail

Pull the control bail (A, Figure 3-1) up
against the handlebar (engage bail) to
start rotation of the trimmer head. Let go
of the control bail (disengage bail) to stop
the trimmer head.

Cutting Height Settings

The trimmer head (B, Figure 3-1) is
adjustable to an infinite number of height
settings from 1-1/2" to 4-1/2" (see “Adjust
Line Cutting Height” in Section 4).

Trimming Line Mounting Plates

The two trimming lines (C, Figure 3-1) are
secured to wire-looped line holders.
Replacing the trimmer lines is easy (see
“Changing Trimmer Lines” in Section 5).

Handlebar Height Adjustment

The handlebar (D, Figure 3-1) has two
height settings (see “Adjust Handlebars”
in Section 4).

Plastic Debris Shield

A heavy-duty plastic shield (E, Figures 3-1
and 3-1A) prevents debris build-up on the
engine. The shield tilts forward for access
to the engine.

Engine Throttle Control Lever

Use this lever (F, Figure 3-1) to change
engine speeds and to stop the engine.
The throttle settings are shown on a decal
next to the lever.

Engine Recoil Starter

The recoil starter (G, Figure 3-1) is used to
pull start the engine.

Fuel Primer Button

The fuel primer button (H, Figure 3-1)
allows a cold engine to be primed for
faster, easier starting.

Keyswitch (electric start model)

The ignition keyswitch (I, Figure 3-1) acti­vates the engine starter motor to start the
engine. The keyswitch does not have an
engine stop position. Use the Engine
Throttle Control (F) to stop the engine.
IMPORTANT: Always remove ignition key
when leaving unit unattended.

Battery (electric start model)

The battery (J, Figure 3-1) activates the
engine starter motor when the keyswitch
is turned to the start position.

Before operating your machine, care­fully read and understand all safety,
controls and operating instructions in
this Manual, the separate Engine
Owner’s Manual, and on the decals on
the machine.

Failure to follow these instructions can
result in serious personal injury.

WARNING

Operating Symbols

Various symbols (shown
here, with word descrip­tions) are used on the
unit.

STOP

ENGINE

STOP

TRIMMER

HEAD

ENGAGE

BAIL

DISEN-

GAGE

BAIL

SLOW

FAST

STOP

WARNING

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1904403 (1/97)

•

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•

Figure 3-1: Features and controls (electric start model shown).

A

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1904403 (1/97)

•

•

•

Figure 3-1A: Debris shield in operating
position.

E

Operation

4

Section

10

INTRODUCTION

Read this Section thoroughly before start­ing the engine. As with any piece of out­door power equipment, getting the “feel”
for how the machine operates and know­ing the best techniques for particular jobs
are important to overall good performance.

NOTE: References to LEFT, RIGHT, FRONT
and REAR of the unit are determined by
standing in the operator’s position.

PRE-START CHECKLIST

1. Review Section 1: “Safety” and Section
3: “Features and Controls”.

2. Check for loose or missing hardware.
Tighten or replace as needed.

3. Check that the engine oil level is up to
the “FULL” mark on the dipstick. (See
engine manual for instructions.)

4. Check the fuel level. (See engine
manual and this page for instructions.)

NOTE: Clean debris from around fuel cap,
oil dipstick and engine (see “Cleaning
Debris” in engine manual) before checking
oil level or adding gasoline.

5. Check the Trimmer Head Control Bail
and the Engine Throttle Control Lever for
freedom of movement.

6. Select the cutting height (see “Adjust
Line Cutting Height” in this Section).

7. Check handlebar height position.

8. Carefully check the area to be trimmed

and remove any debris.

9. Install the correct diameter trimmer
line (see “Use the Correct Diameter Trim­mer Line” in this Section).

10. On electric start models, check the
wire harness connections.

11. Attach the spark plug wire to the
spark plug.

FILL FUEL TANK

1. Lift and tilt plastic debris shield (E,
Figure 3-1) forward.

2. Clean fuel fill area and engine (see
“Cleaning Debris” in engine manual) each
time before fuel is added.

3. Fill the fuel tank with gasoline accord­ing to the directions in the engine manual.
Follow all instructions and safety rules
carefully.

4. Securely replace the fuel tank cap and
the fuel container cap. Promptly wipe up
any fuel spills.

5. Lift and tilt the debris shield back, then
push it down to secure it.

ADJUST HANDLEBAR HEIGHT

To adjust handlebar height, refer to “Install
Handlebars” in Section 2.

ADJUST LINE CUTTING HEIGHT

The cutting height of the trimmer line can
be adjusted between 1-1/2" to 4-1/2". We
recommend that you start at a higher set­ting and make adjustments as needed.

In general, use higher settings to handle
taller material and to cope with tougher
cutting conditions. Use any trimming
height for less demanding conditions.

To adjust the cutting height:

1. The cutting line height can be changed
when the wear cup is in contact with the
ground. If necessary, you may tip the unit
back slightly for a better view (do not tip
unit all the way back or motor oil may flow
to the exhaust area and the engine may
smoke for several seconds when started).

2. Use a 1/2" wrench to loosen the two
bolts (not the nuts) located on opposite
sides of the trimmer head (A, Figure 4-1).

3. The cutting heights are marked on the
side of the spindle head (Figure 4-2).
Move the top of the trimmer head to the
desired setting.

4. Tighten both trimmer head bolts
securely (to 75 in/lbs.) and evenly.

GASOLINE IS HIGHLY FLAMMABLE AND
ITS VAPORS ARE EXPLOSIVE.

Follow gasoline safety rules in this
Manual (see Section 1) and in the
separate Engine Owner’s Manual.

Failure to follow gasoline safety rules
and instructions can result in serious
personal injury and property damage.

DANGER

Before adjusting handlebar height, stop
engine and wait for all moving parts to
stop, disconnect spark plug wire and
prevent it from touching spark plug.

Failure to comply could result in
personal injury or property damage.

CAUTION

Before adjusting the cutting height, shut
off the engine, wait for all moving parts
to stop, allow the engine to cool, discon­nect the spark plug wire and prevent it
from touching the spark plug.

Failure to comply could result in per­sonal injury or property damage.

CAUTION

Figure 4-1

A

A

Figure 4-2

Height

Guide

Before operating your machine, carefully
read and understand all safety, controls
and operating instructions in this
Manual, in the separate Engine Owner’s
Manual, and on the decals on the
machine.

Failure to follow these instructions can
result in serious personal injury.

WARNING

Section 4: Operation 11

USE THE CORRECT
DIAMETER TRIMMER LINE

Before starting a project, look at the grass
or material you will be cutting.

For tougher conditions, use two (or four)
sections of the thicker gauge, .155" diame­ter extra-heavy duty line. For less
demanding conditions, use two sections
of the thinner gauge, .130" diameter
heavy-duty line. The thicker line has the
heft to chop through tougher materials,
while the thinner line provides a more pre­cise cut. To change trimmer lines, refer to
“Changing Trimmer Lines” in Section 5.

NOTE: The thinner line is also recom­mended for use near trees or ornamentals
to help prevent girdling (cutting the bark).

USING THE TRIMMER
HEAD CONTROL BAIL

Before starting the engine, know how to
use the Trimmer Head Control Bail.

1. The Trimmer Head Control Bail (A,
Figure 4-3) is used to start and stop trim­mer head rotation.

2. When starting the engine, always have
the control bail in the disengaged (released)
position to prevent the trimmer head from
turning when the engine starts.

3. When the engine is running, pull the
control bail up against the handlebar to
start rotation of the trimmer head.

4. Let go of the control bail to stop the
trimmer head. The control bail should
spring forward to the disengaged position.
If it doesn’t, do not use the machine until
the control bail has been repaired.

OPERATING THE MACHINE

Once you have read and understood the
sections in this Manual on “Safety,”

“Assembly,” “Features and Controls,” and
“Operation,” you are ready to operate

your machine.

CHECKLIST BEFORE STARTING

1. Complete the “Pre-Start Checklist” in

this Section. You must wear safety
glasses or goggles.

2. Check the trimmer line cutting height
(see “Adjust Line Cutting Height” in this
Section.

STARTING THE ENGINE

1. Move the unit to the work area.

2. Connect spark plug wire to spark plug.

3. Put on safety-approved eye protection.

4. Release (disengage) the Trimmer Head

Control Bail (A, Figure 4-3).

5. Put Engine Throttle Control Lever in
FAST (rabbit symbol) position.

6. Push in fuel primer button as instructed
in Engine Owner’s Manual. NOTE: Do not
use primer to restart a warm engine after a
short shutdown.

7. Recoil Starting:

Pull recoil start rope slowly until resis­tance is felt. Then pull rope out rapidly
to start engine. Let rope back in
slowly. NOTE: If engine fails to start
after three pulls, repeat step 6

Electric Starting:

Stand behind handlebars and turn igni­tion key clockwise to crank engine. If
engine does not start after five (5) sec­onds of cranking, release key and
repeat step 6. When engine starts,
release key.

TO START THE TRIMMER HEAD

1. Stand in the operator’s position

directly behind the handlebars.

2. Slowly close the Trimmer Head Control
Bail (Figure 4-3) against the handlebars to
activate the trimmer head. Use the Engine
Throttle Control Lever to adjust the speed
of the trimmer head.

3. Once the trimmer head is revolving,
push the unit along the path to be cut.

TO STOP THE TRIMMER HEAD

Let go of the Trimmer Head Control Bail.
The bail will return to its open position and
the trimmer head will stop turning.

TO STOP THE ENGINE

Put the Engine Throttle Control Lever in
the STOP position. (If time allows, first
move the throttle lever to the SLOW set­ting before stopping the engine.)

Figure 4-3: Control bail.

A

If the trimmer head control bail is not
operating properly, shut off the
engine, disconnect the spark plug wire
and move the wire away from the plug.

Adjust or repair the control bail
before using the trimmer/mower.

Failure to follow this instruction could
result in personal injury or property
damage.

WARNING

NOTE: If the unit is operated in a

stationary position with the wear
cup in contact with dry vegetation,
significant heat will result that may
deform the plastic spindle or scorch
the vegetation.

THROWN OBJECT HAZARD!

• Objects such as rocks, pebbles, and
small debris will be thrown violently
by the cutting head, resulting in
significant hazard to eyes and
exposed body parts.

• Always wear safety-approved eye
protection and suitable clothing and
footwear.

• Keep children, pets and bystanders
50 feet away from machine while
operating.

• Be alert to hidden obstacles.

Failure to comply could result in
injury or property damage.

WARNING

12 Section 4: Operation

Vary the Throttle Setting

According to Conditions

Use a travel speed that is suitable for the condi­tions at hand.

For example, you’ll get better trimming and
mowing results at slower walking speeds if the
grass is tall or lush.

Shorter grass or less dense growth can be cut
at faster travel speeds.

Use the Correct

Walking Speed

The majority of trimming and mowing jobs will yield the best results if the
throttle control is set at the fastest speed.

Less demanding jobs (and projects that require very precise cutting) will yield
better results if the engine speed is somewhat reduced. For example, damage
to trees and ornamentals can be avoided by reducing the engine speed, using
the lighter .130" diameter line, and by keeping a safe distance away.

Again, once you begin a particular job and get a “feel” for the conditions, you
will be able to make adjustments for the best possible results.

The trimmer/mower discharges cut
materials to the right side.

For best results, stay on the right side of
unmowed growth as you move along.

Keep the Mowed Side On the

Right While Moving Forward

When the trimmer lines wear to less
than 1/2 their original length, trimming
jobs will take far longer than necessary.
As a general guideline, install new lines
when they wear to 1/2 their original
length.

Clean under the mower deck frequently
to remove any debris buildup. Also
clean around the muffler and on top of
engine.

See the cleaning instructions in Section
5: “Maintenance.”

Clean the Unit On

a Regular Basis

Do Not Let the Trimmer Lines

Become Too Short

For the most precise cutting possible, be sure to select the
appropriate line cutting height and trimmer line size (thickness)
for the conditions at hand.

When mowing, let the cutting head rest lightly on the ground,
without lifting up or pushing down on the handlebars. This tech­nique allows the cutting head to follow the ground contour
closely, resulting in the most even cut possible.

Also, be sure to ease into heavy growth to prevent overwhelming
the machine.

Grass and most other materials are most efficiently trimmed when dry. But the unit will do a fine
job even with damp or wet materials. When conditions are moist or damp, be sure to clean
debris off the machine regularly to keep cutting efficiency high. And watch your footing!

OPERATING TIPS & TECHNIQUES

Tips for Precision Cutting

When operating on sloping ground, use extreme caution and
common sense to avoid possible injury or property damage.

Do not mow on excessively steep slopes! Avoid slopes if
greater than 150or wherever footing is unsure. If a slope is
difficult to stand on, it is probably too steep to trim or mow.
In this case, it may be wiser to establish a permanent ground
cover on this area.

Do not trim on slopes when the ground is slippery. Trim
across the face of a slope, not up and down. Slow down and
exercise caution when changing direction on slopes.

Use Extreme Caution on Slopes

Trim When Wet or Dry

Maintenance

5

Section

13

Before inspecting, cleaning or
servicing the machine, shut off engine,
wait for all moving parts to come to a
complete stop, disconnect spark plug
wire and move wire away from spark
plug. Remove ignition key on electric
start models.

Failure to follow these instructions can
result in serious personal injury or prop­erty damage.

MAINTENANCE SCHEDULE

PROCEDURE NOTES

Check motor oil level 2, 3
Check trimmer/mower lines 2, 6
Check trimmer head engagement 2
Engine/machine cleaning 2, 7, 8
Check nuts and bolts 2
Change motor oil 1, 11
Service air filter system 4, 11
Clean under deck 4
General lubrication 4
Inspect drive belt 5
Clean engine 2, 10
Check trimmer head wear cup 3, 9

NOTES

1 - After first 2 hours of break-in operation; every

25 hours thereafter.

2 - Before each use.
3 - Every 5 operating hours.
4 - Every 25 operating hours.
5 - Every 100 operating hours.
6 - New line replacement is suggested when old

line is 50% or less of original length.

7 - Clean daily in extremely dusty or dirty

conditions.

8 - See Engine Owner’s Manual for service

recommendations.

9 - Replace when severe gouges exist on bottom

surface

10 - At each fuel refill.
11 - Service more often if used in extremely dusty

or dirty conditions (see Engine Owner’s
Manual).

ADJUSTING TRIMMER
HEAD ENGAGEMENT

The tension on the drive belt must be cor­rect for proper operation of the trimmer
head. If the tension is correct, the trim­mer head will rotate when the Trimmer
Head Control Bail is pulled back against
the handlebar (another indication of cor­rect tension is if the engine stalls when
the trimmer head becomes bound up in
very tough material).

A worn or loose drive belt will cause the
trimmer head to move slowly – or not at
all – when the control bail is engaged (belt
squealing may also be noticeable).

If the tension is too tight, the trimmer
head may rotate before the control bail is
engaged, or when there is no free play in
the control bail.

To Adjust Belt Tension

1. Stop the engine and wait for all parts

to stop moving. Adjust the two jam nuts
on the control cable adjustment stud (see
Figure 5-1) as follows:

a. To tighten belt tension, thread the
upper nut (A, Figure 5-1) upward one or
two full turns, followed by the lower nut
(B). Tighten both nuts securely. Test
unit and readjust jam nuts as needed.

b. To loosen belt tension, thread the
lower nut (B) downward one or two full
turns, followed by the upper nut (A).
Tighten both nuts securely. Test unit
and readjust jam nuts as needed.

REMOVING AND REPLACING
THE TRIMMER HEAD

1. Stop the engine and wait for all moving
parts to stop. Disconnect the spark plug
wire and move it away from the spark
plug. Remove the ignition key on electric
start models.

2. Two bolts (A, Figure 5-2) secure the
trimmer head (B) to the spindle head (C).
Loosen both bolts (not the nuts) just
enough to allow the trimmer head to slide
down the spindle head and past the two
stops. Do not attempt to remove the bolts
– they are permanently attached. NOTE: It
may be necessary to remove the wear cup
(D, Figure 5-2) when replacing the trim­mer head. See Step 4 for instructions.

3. Install the new trimmer head on the
spindle head. Tighten the hardware
securely (to 75 in/lbs.) and evenly.

4. Inspect the wear cup (D, Figure 5-2)
for signs of severe wear, such as deep
gouges. Use the following steps if the
wear cup needs to be replaced:

a. Insert a Phillips head screwdriver
into the small hole at the top, front of
the deck (see Figure 5-5) and rotate the
trimmer head until the screwdriver
engages a hole in the trimmer head.
This will prevent the trimmer head from
turning when you next remove the hex
nut (E, Figure 5-2).

b. Remove hex nut (E), washer (F) and
wear cup (D). Install the new wear cup
and reinstall the washer and hex nut.
Tighten securely and remove Phillips
screwdriver from deck.

NOTE: LEFT and RIGHT sides of unit are
as viewed from operator’s position behind

the handlebars.

Figure 5-1

B

A

A

B

E

C

D

F

Figure 5-2

WARNING

14 Section 5: Maintenance

Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to
come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove
ignition key on electric start models.

Failure to follow these instructions can result in serious personal injury or property damage.

INSPECTING AND REPLACING
THE DRIVE BELT

The drive belt can be inspected or
replaced from beneath the machine deck.
Note that the belt should not require
inspection for many hours of operation.

Belt Inspection

Stop the engine and let all moving parts
stop. Disconnect the spark plug wire and
move it away from the spark plug. Re­move the ignition key on electric start
models.

1. For convenience, we recommend that
you place the unit on a raised platform for
easier access to the underside of the deck.

2. Remove the rubber debris flap (A,
Figure 5-3) by removing one of the small
E-rings (B) at the ends of the retainer rod
and then sliding the retainer rod out.

3. Remove the rear belt cover by using a
1/2" wrench to remove the screw (C,
Figure 5-3) in the rear belt cover. Examine
the belt. Feed it around the rear (engine)
pulley so the entire belt can be examined.
If cracks or other damage are noted, a
new belt is needed. Otherwise, clean and
reinstall the belt cover and debris flap.

Belt Replacement

4. Remove the spindle head by taking off

the hex nut (A, Figure 5-4) at the bottom
of the spindle, using a 3/4" socket wrench.
(While loosening the nut, prevent the spin­dle head from turning by inserting a
screwdriver or rod into hole B, Figure 5-5,
at the top-front of the deck. Be sure to
align one of four holes in the pulley with
the deck hole first.)

5. With a 1/2" wrench, remove the screw
(D, Fig. 5-3) from the front belt cover­spindle mounting plate. Then remove the
other four screws securing the belt cover­spindle mounting plate (E, F, G and H, Fig.
5-3). Carefully lower the drive housing
and the belt cover-spindle mounting plate.
Note precisely how the belt is routed along
the pulleys. (See Figure 5-6.) Slip the belt
off the rear pulley (H, Figure 5-6), then off
the other pulleys. NOTE: The nut on the
idler arm V-pulley must be removed in
order to take off the belt (the screw may
need to be held with an Allen wrench).
Install the new belt along the exact same
path.

6. Clean parts of all debris. Replace the
lower drive shaft housing and front belt
cover-spindle mounting plate, the spindle
head, the wear cup, the rear belt cover,
and the debris flap.

7. Check for correct belt tension. See
“Adjusting Trimmer Head Engagement” in
this Section.

Figure 5-3

Figure 5-4 Figure 5-5

A

B

D

E

F

G

H

C

A

DANGER

KEEP HANDS and FEET AWAY

THROWN OBJECT H

Objects such as rocks, peb

ble

small d

ebris will

be throw

n violen

the

cu

ttin

g head, resulting in signific

hazard to eyes an

d exposed bo

dy parts

Keep c

hildre

n, pets and bystanders 50

fe

et aw

ay from m

achine w

hile operating

.

Be alert t

o h

idden obstacles.

ROTATING CUTTING HEAD

Do not service o

r adj

ust c

utting head or

other moving parts unless engine is stop

ped

and spark p

lu

g wire

is discon

nected.

19
0
44

0
3
(1

/

97)

B

Figure 5-6

H

WARNING

Section 5: Maintenance 15

Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to
come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove
ignition key on electric start models.

Failure to follow these instructions can result in serious personal injury or property damage.

BELT PERFORMANCE
TROUBLESHOOTING

Poor belt performance (noise, overheating,
cracking, etc.), can be caused by several
conditions. Follow the steps below to cor­rect belt performance problems. Also use
these checks after installing a new belt.
After shutting the engine off and discon­necting the spark plug wire, remove the
rear belt cover on the underside of the
machine (refer to previous page). Release
the Trimmer Head Control Bail to remove
all belt tension.

1 – Belt must be routed between pulleys
and guides.

Examine inside surface of belt. If it is
cracked or peeling, unbolt and lower the
spindle mounting plate and proceed with
this step. The pulley system has two belt
guides (see Figures 5-7 and 5-8) – the belt
must run between the pulleys and the
guides. If it doesn’t, reroute it as shown.
Use masking tape to temporarily hold the
belt in place while reattaching the spindle
mounting plate.

2 – Minimum clearance is 1/4" on each
side between rear belt guide and pulley.

If the rear belt guide (Figure 5-8) is less
than 1/4" from the sides of the pulley when
the Trimmer Head Control Bail is engaged,
loosen the belt guide hardware and move the
guide to create a clearance of at least 1/4".
Tighten the hardware securely.

3– Both idler pulleys must be mounted
right-side up.

Check that the two idler pulleys shown in
Figure 5-9 are correctly installed – note that
the longer hub on each pulley is against the
idler arm. If the pulleys are upside-down,
turn them over and tighten them securely.

LUBRICATION

Apply light oil or a silicone-based lubricant
to the following locations:

• Throttle control cable

• Control bail cable

• Nuts, bolts and other hardware

NOTE: The spindle head is permanently
lubricated at the factory. There is no need
for additional lubrication.

CLEANING THE ENGINE

Before each use of the machine and at
each refueling, clean grass, chaff or accu­mulated debris from the finger guard area
(A, Figure 5-10) on top of the engine, and
from the linkage, springs and controls on
the engine. Keep the area around and
behind the muffler free of any combustible
debris. See “Cleaning Debris” in the
Engine Owner’s Manual for complete
cleaning instructions. Do not use water to
clean engine parts as water could contam­inate the fuel system. Use a brush or dry
cloth. Be sure engine is cool before clean­ing around muffler area.

NOTE: The separate engine air cleaner
must also be serviced according to the
instructions in the Engine Owner’s
Manual.

Figure 5-7

Figure 5-9

Figure 5-8

Front Pulley
Belt Guide

Brake

Place

Tape Here

Spindle Mounting Plate

Rear
Pulley
Belt
Guide

Minimum
1/4" Gap

Idler Arm

Longer Hub

Idler Pulley

Idler Pulley

Engine parts must be kept clean to
reduce the risk of overheating and igni­tion of accumulated debris. This espe­cially important if cutting tall grass.
Clean accumulated debris at each refuel­ing and before each use of the machine.

Failure to comply can cause injury or
property damage.

WARNING

Figure 5-10

A

WARNING

16 Section 5: Maintenance

Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to
come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove
ignition key on electric start models.

Failure to follow these instructions can result in serious personal injury or property damage.

TRIMMER/MOWER CLEANING
AND DEBRIS REMOVAL

Regular cleaning of debris from around the
engine and on the machine is required for
maximum engine efficiency and good over­all performance. Inspect and clean the fol­lowing areas regularly, making sure the
engine is stopped – and cool – before pro­ceeding:

• Brush and wipe off all engine surfaces,
especially before checking oil or adding
fuel. Do not let oil or grease accumu­late. For access to the front of the
engine, the debris shield can be lifted up
and tilted forward.

• Wipe the deck clean, particularly near
the engine muffler.

• Clean the underside of the deck.

• Keep safety and operating decals clean

and legible.

• Keep all control levers clean so they
work properly.

COMPACT STORAGE

For compact storage, remove the two
screws and locknuts securing the handle­bar and carefully (to avoid kinking the
cables) rotate the handlebar so that the
upper portion rests on the engine and the
handlebar legs face to the rear of the unit.

GENERAL ENGINE MAINTENANCE

Perform the following engine maintenance
for your engine according to the engine
maintenance schedule and instructions in
the separate Engine Owner’s Manual:

Engine Oil Service – Check the engine oil
level before starting the engine and after
each 5 hours of continuous operation.
Running the engine when it is low on oil
will quickly ruin the engine.

Change the oil after every 25 hours of
operation and more often when operating
in extremely dirty or dusty conditions.

Air Cleaner Service – The air cleaner fil­ters dirt and dust out of the air before it
enters the carburetor. Operating the
engine with a dirty, clogged air filter can

cause poor performance and damage to
the engine. Never operate the engine with­out the air cleaner installed. Inspect and
service the air cleaner after every 25 oper­ating hours, more often if operating in
very dusty or dirty conditions. Refer to
the Engine Owner’s Manual for cleaning or
replacement instructions.

Spark Plug – Inspect and clean or replace
the spark plug after every 100 operating
hours or annually. Refer to the Engine
Owner’s Manual for cleaning or replace­ment instructions.

Spark Arrester Screen – If the engine is
equipped with a spark arrester screen,
remove and clean it according to the time
intervals and instructions in the Engine
Owner’s Manual.

Engine Cleaning – The engine must be
kept clean to assure smooth operation and
to prevent damage from overheating.
Refer to the Engine Owner’s Manual for
specific cleaning instructions.

Carburetor/Governor Control
Adjustments – The carburetor was

adjusted at the factory for best operating
speed. Refer to the Engine Owner’s Manual
for any adjustment information.

The governor controls the maximum safe
operating speed and protects the engine
and other moving parts from damage
caused by overspeeding. Do not tamper
with the governor settings. Seek autho­rized service if you think an adjustment is
required.

Throttle Control Adjustment – If the
engine does not shut off when the throttle
lever is moved to the stop position, or if
the engine does not respond to various
throttle settings, refer to the Engine
Owner’s Manual for service information.

OFF-SEASON STORAGE

When storing the machine for extended
periods, follow these procedures to
ensure that the unit will be in good condi­tion for future use.

• Store machine on a level surface.

• Thoroughly inspect the machine for any

loose, broken or missing parts. Repair
or replace parts as necessary.

• Protect the engine and perform the rec­ommended engine maintenance by fol­lowing the engine storage instructions
found in the Engine Owner’s Manual. Be
sure to protect the fuel lines, carburetor
and fuel tank from gum deposits by
removing fuel or by treating fuel with a
fuel stabilizer (follow the engine manu­facturer’s recommendations).

• Clean any dirt, grass or chaff from the air
cooling system intake area and other
parts of the engine.

• For the electric start model, remove the
key from the keyswitch and store it in a
safe place. Charge the battery for 24
hours both before and after storage.

• Disconnect spark plug wire from spark
plug. Prevent wire from touching spark
plug by placing wire away from spark
plug.

• Never perform maintenance when
engine is running or spark plug wire is
connected, except when instructed to
do so.

• Never store mower with fuel in fuel
tank inside a building where fumes can
reach an open flame or spark, or where
ignition sources are present such as
hot water and space heaters, furnaces,
clothes dryers, stoves, electric motors,
etc. Make sure engine is cool before
storing.

• Drain gasoline outdoors into an
approved container.Do not smoke and
keep fuel away from open flame.

Failure to follow these instructions will
result in serious personal injury or prop­erty damage.

WARNING

WARNING

Section 5: Maintenance 17

Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to
come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove
ignition key on electric start models.

Failure to follow these instructions can result in serious personal injury or property damage.

CHANGING TRIMMER LINES

The trimmer lines will wear with use and
eventually require replacement. Also, you
may wish to switch between the thinner
and thicker gauge lines to handle differ­ent mowing conditions.

Replace the trimmer lines when they
wear to the point that trimming and
mowing projects take too long and
requires too much maneuvering of the
machine. A good rule of thumb is to
change the lines when they reach half of
their original length.

Use the extra-heavy duty gauge (.155"
diameter) line when cutting thick, tough
growth. The thinner gauge (.130" diame­ter) line is for use in less demanding con­ditions, and is also recommended for use
near trees or ornamental plantings to
help prevent girdling (cutting of bark).

To Change Trimmer Lines:

1. Stop engine, allow all moving parts to

stop and then disconnect the spark plug
wire and move it away from the spark
plug. Remove the ignition key on electric
start models. DO NOT tip the machine.
DO NOT touch the metal wear cup on the
bottom of the spindle head. This surface
may be hot.

NOTE: The two line holders on the trim­mer head are permanently secured by a
screw and nut. Do not attempt to remove
the line holders as it is not necessary to
remove them in order to change the trim­mer lines.

2. The trimmer lines can be changed
when the trimmer head is in contact with
the ground. If necessary, you may tip the
unit back slightly for a better view. How­ever, do not tip the unit all the way back
or motor oil may flow to the exhaust area
and the engine may smoke for several
seconds when started.

3. Three different line installation pat­terns are available, as shown in Figures
5-11, 5-12 and 5-13.

4. Simply fee the line through the loops
of the line holder as shown. An equal

amount of line should project out from
each side of the line holder, creating an
overall 22" wide cutting swath. The two
lines can be offset to increase the cutting
swatch up to 25" wide. DO NOT offset the
lines so that the overall cutting swath is
greater than 25". See Warning statement
at right.

IMPORTANT: Whether replacing one or
both lines, they must both be .130" or
.155" in diameter.

5. Repeat steps 2 through 4 to replace
the second trimmer line.

Figure 5-11: Use this
single line, easy-loop pat­tern for all but the more
difficult cutting conditions.

Offsetting the trimmer lines causes the
lines to rotate faster than when they
project an equal length on each side.
This increases the chance of loose
materials being dislodged and pro­pelled at high speeds.

Failure of the operator to wear safety
goggles and appropriate clothing and to
keep bystanders away can result in
severe personal injury or property
damage.

WARNING

Figure 5-12: If lines tend to
loosen (especially in more
difficult cutting conditions),
add a single reverse loop
and then readjust line so
that ends are even. This
pattern results in a slightly
narrower cutting swath.

Figure 5-13: For more diffi­cult cutting conditions, use
two of the thicker (.155"
diameter) lines in each line
holder. Follow the pattern
shown in Figure 5-11.

Reverse Loop

WARNING

18 Section 5: Maintenance

Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to
come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove
ignition key on electric start models.

Failure to follow these instructions can result in serious personal injury or property damage.

BATTERY SERVICE

BATTERY RECHARGING

The battery should be recharged before
storing the unit for more than three (3)
weeks. It should also be recharged after
bringing it out of storage.

The engine must be stopped and the area in
which recharging will take place must be
dry.

1. Connect the terminal (A, Figure 5-14)
on the supplied battery charger to the
recharging line receptacle (B) on the
keyswitch wiring harness.

2. Plug the charger box (C, Figure 5-14)
into a grounded, 120V wall outlet. Charge
the battery for 24 hours. After charging,
unplug the charger box (C) from the wall
outlet and the disconnect the terminal (A)
from the receptacle (B).

BATTERY REPLACEMENT

If the battery no longer takes a charge, or if
it is damaged, it must be replaced.

1. Tilt the debris shield forward.

2. First disconnect the negative (–) black

wire from the battery terminal. Next dis­connect the positive (+) red wire from the
battery terminal. NOTE: The plastic recep­tacles (E and F, Figure 5-15) do not need
to be disconnected.

3. Remove the front screw (D, Figure 5-

15) from the battery clamp and remove
the battery. Discard the battery according
to battery disposal regulations in your
area.

4. Place the new battery under the clamp
as shown in Figure 5-15. Replace the
clamp screw (D).

5. First connect the positive (+) red wire
to the positive (+) red-marked battery ter­minal. Next connect the negative (–) black
wire to the negative (–) black-marked bat­tery terminal.

6. Close the debris shield.

• Wet conditions can cause an electric
shock hazard during battery charging.
Avoid wet conditions when charging
battery.

• Charging the battery with improper
equipment could cause a battery explo­sion. Use only the battery charger sup­plied with the unit. The engine must be
shut off and the spark plug wire discon­nected before charging the battery.

Failure to comply could result in
personal injury or property damage.

DANGER

Figure 5-14

C

A

B

Figure 5-15

E

D

(–)

(+)

F

WARNING

Section 5: Maintenance 19

Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to
come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove
ignition key on electric start models.

Failure to follow these instructions can result in serious personal injury or property damage.

PROBLEM POSSIBLE CAUSE CORRECTION

Engine does not start. 1. Spark plug wire disconnected. 1. Connect wire.

2. Defective or incorrectly gapped spark plug. 2. Inspect/replace spark plug.

3. Fuel tank empty. 3. Add fuel.

4. Dirty carburetor or fuel line. 4. See engine service dealer.

5. Dirty air cleaner. 5. Clean or replace.

6. Carburetor out of adjustment. 6. See engine service dealer.

7. Engine flooded. 7. Wait several minutes before starting.

8. Engine Throttle Lever in incorrect position. 8. Move Throttle Lever to FAST position.

9. Stale gasoline. 9. Drain old fuel and add fresh fuel.

10. Defective Engine Throttle Lever. 10. See engine service dealer.

11. Dirt or water in fuel tank. 11. See engine service dealer.

Engine runs poorly. 1. Bad spark plug. 1. Inspect/replace spark plug.

2. Dirty air filter. 2. Clean or replace.

3. Carburetor out of adjustment. 3. See engine service dealer.

4. Stale fuel. 4. Drain and replace fuel mixture.

5. Dirt or water in fuel tank. 5. See engine service dealer.

6. Engine cooling system clogged. 6. Clean fins.

Engine overheats. 1. Engine cooling system clogged. 1. Clean air cooling areas and behind debris shield.

2. Carburetor out of adjustment. 2. See engine service dealer.

Engine does not shut off. 1. Throttle control misadjusted. 1. See engine service dealer.

.

Poor mowing performance. 1. Line length is too short or too long. 1. Adjust line length to 18" long. When less

than 1/2 this length, replace the line.

2. Cutting height is too high or low for height 2. Adjust cutting height to approximately 1/3
of grass being cut. of the length of the grass.

3. Engine not set at FAST speed. 3. Move Engine Throttle Lever to FAST (Rabbit).

Trimmer/Mower vibrates. 1. Trimming head mounting nut loose. 1. Tighten nut.

2. Line lengths are substantially different. 2. Adjust lines to approximately equal lengths.

3. Loose nuts or bolts. 3. Check all bolts and nuts, including engine

bolts.

4. Broken spindle head or trimmer head. 4. Replace broken part.

Trimmer head does not 1. Incorrect line installation. 1. See Changing Trimmer Lines in Section 5.
retain line.

Trimmer Head does not 1. Head bolts may be loose. 1. Tighten head bolts to 75 in/lbs.
retain height setting. 2. Head is worn. 2. Replace head assembly.

3. Foam inserts worn. 3. Replace foam inserts

Electric Starter (if equipped) 1. Battery wires disconnected. 1. Reconnect wires.
does not start engine. 2. Battery discharged. 2. Charge battery.

3. Broken wire in keyswitch wiring harness. 3. Replace wiring harness.

4. Defective engine starter motor. 4. See engine service dealer.

Battery (if equipped) does not 1. Defective engine recharging system. 1. See engine service dealer.
recharge during engine 2. Dead battery. 2. Replace battery.
operation.

Battery charger (if equipped) 1. Dead battery. 1. Replace battery.
does not recharge battery. 2. Battery wire(s) broken. 2. Replace wires.

3. Defective battery charger. 3. Replace battery charger.

TROUBLESHOOTING

Before performing any of the corrections in this Troubleshooting Chart, refer to the appropriate information contained in this
Manual or the Engine Owner’s Manual for the correct safety precautions and servicing procedures. Contact your local autho­rized Engine Service Dealer for engine service. Contact your local authorized dealer for service problems with the machine.

WARNING

20 Parts List

Models 52066/52070

DRAWING NO. 1

1

3

12

23

22

22

32

28

28

25

25

33

35

34

26

37

26

23

29

30

41

40

40

41

31

27

23

24

37

24

37

2

7

8

39

13

16

14

18

18

17

15

37

31

Parts List 21

Models 52066/52070

1 1904421 Deck (Incl. Refs. 2 and 3)......................... 1

2 1904511 Decal-Hot Surface..................................... 1

3 1918115 Decal-Warning/Thrown Objects................ 1

7 1918082 Decal-Logo (A) ......................................... 1

1918118 Decal-Logo (B) ......................................... 1

8 * Engine - Recoil Start (A)........................... 1

Engine - Electric Start (B)......................... 1

12 9301 Key, 3/16" x 1" Sq. .................................... 1

13 1915240 Pulley, 4" OD............................................. 1

14 1909647 Battery (B)................................................ 1

15 1915268 Pad - Battery (B)....................................... 1

16 1915204001 Bracket - Battery (B)................................. 1

17 1909697 Battery Wire Connector (B)....................... 1

18 1910835 Keyswitch Wire Harness (B)..................... 1

22 90063 Hex Hd. Flange Screw, 5/16-18 x 1**....... 3

23 1768194 Hex Hd. Flange Screw, 3/8-16 x 1-1/2...... 3

24 1754128 Hex Hd. Flange Screw, 1/4-20 x 3/4 ......... 2

25 1909301 Hex Hd. Flange Screw, 1/4-20 x 5/8 ......... 4

26 1763187 Hex Hd. Flange Screw, 1/4-20 x 1............. 2

27 1910865 Belt Guide................................................. 1

28 1915219001 Flap Bracket.............................................. 2

29 1917154 Deflector Flap............................................ 1

30 1915212 Deflector Flap Rod.................................... 1

31 1185304 E-Ring, 5/16" ............................................ 2

32 1915205 Belt Cover................................................. 1

33 1918415 Push-In Fastener ...................................... 5

34 1915967 Debris Guard Support............................... 1

35 1917765 Debris Guard ........................................... 1 .

37 1915320 Spacer ...................................................... 4

39 9677 Set Screw ................................................. 1

40 94018 Washer..................................................... 2

41 9218 Clip........................................................... 2

Ref. # Part # Description Qty.

Ref. # Part # Description Qty.

(A) Model 52066
(B) Model 52070

* Order parts from your local authorized engine dealer. Refer to engine for model/type number.

**Model 52066 uses one screw; Model 52070 uses two screws.
N/I Not included with unit, order separately

PARTS LIST – DRAWING NO. 1

22 Parts List

Models 52066/52070

DRAWING NO. 2

1

11

10

13

12

14

14

14

19

19

17

22

21

23

24

25

20

2

4

3

6

8

9

7

5

7

Parts List 23

Models 52066/52070

1 1915963 Upper Handlebar (Incl. Refs. 2 & 8)....... 1

2 1915889 Decal-Bail Operation............................... 1

3 1100807 Hex Hd. Screw, 1/4-20 x 2 ..................... 1

4 1917175 Trimmer Head Control Bail..................... 1

5 1749977001 Cable Bracket ......................................... 1

6 1918081 Throttle Control & Cable......................... 1

7 1908677 Nyliner Bushing...................................... 2

8 1918304 Decal-Throttle Settings........................... 1

9 1908679 Push Cap, .312 I.D................................. 1

10 1910852 Trimmer Head Control Cable.................. 1

11 1110106 Hex Lock Nut, 1/4-20............................. 1

12 1983658 Hex Hd. Screw, 1/4-20 x 1-1/8............... 1

13 1185814 Hex Flange Lock Nut, 1/4-20.................. 1

14 1763682 Cable Tie................................................. 3

17 1910809001 Lower Handlebar (A).............................. 1

1904508 Lower Handlebar (B).............................. 1

19 1100799 Hex Hd. Screw, 5/16-18 x 1-1/2, Gr. 5... 2

20 1732499 Lock Nut, 5/16-18.................................. 2

21 1904406 Decal - Keyswitch (B)............................. 1

22 1900455 Keyswitch (B)......................................... 1

23 1187950 Lockwasher, 5/8 (B)............................... 1

24 92018 Hex Nut, 5/8-32 (B)................................ 1

25 96520 Key (B)

Ref. # Part # Description Qty.

Ref. # Part # Description Qty.

PARTS LIST – DRAWING NO. 2

(A) Model 52066
(B) Model 52070

24 Parts List

Models 52066/52070

DRAWING NO. 3

1

2

3

4

9

10

11

18

20

21

22

23

24

22

22

22

19

14

14

15

16

5

6

13

7

25

8

17

12

1 1910850001 Spindle Mounting Plate.......................... 1

2 1769048 Spindle Assembly................................... 1

3 1915477 Spindle Shaft Assembly (Incl. Ref. 25)... 1

4 1910860001 Belt Guide............................................... 1

5 1910856 Spindle Spacer....................................... 1

6 1910842 Spindle Pulley......................................... 1

7 1904308 Hex Flange Nut, 1/2-13........................... 1

8 1915555 V-Belt..................................................... 1

9 1904479 Idler Arm/Brake Shoe Assembly............. 1

10 1910859 Socket Hd Capscrew, 10-24 x 3/4.......... 1

11 1910847 Brake Shoe............................................. 1

12 1983039 Hex Lock Nut, 10-24 .............................. 1

13 1727978 V-Groove Idler Pulley............................. 1

14 1186393 Hex Flange Nut, 3/8-16........................... 2

15 1910855 Flat Idler Pulley....................................... 1

16 1915261 Washer, .88 x .382 x .275...................... 1

17 1910854 Idler Arm Spacer.................................... 1

18 1910857 Button Head Screw, 3/8-16 x 1-1/2....... 1

19 1910852 Control Cable (also Ref. 13, Pg. 4)........ 1

20 1910849 Idler Tension Spring............................... 1

21 1910858 Hex Flange Screw, 3/8 x 16 x 2-1/4........ 1

22 1909304 Hex Flange Screw, 5/16-18 x 3/4............ 4

23 90063 Hex Flange Screw, 5/16-18 x 1............... 5

24 9953 Hardened Shim, 3/4 ID x 1.022 OD

x .060 thick.......................................... 1

25 9928 Belleville Washer, 5/8............................. 1

Ref. # Part # Description Qty.

Ref. # Part # Description Qty.

Parts List 25

Models 52066/52070

1 1917778 Wheel - 6 spoke ..................................... 2

2 1915823 Wheel Stud............................................. 2

3 1915824 Wheel Mounting Bracket........................ 2

5 1733398 Top Lock Nut, 3/8-16............................. 2

13 1744708 Hex Lock Nut, 5/16-18........................... 8

14 1111606 Hex Head Bolt, 5/16-18 x 2 .................... 2

15 1186331 Hex Flange Screw, 5/16-18 x 1............... 4

17 9901 Washer, 5/16 ID..................................... 2

Ref. # Part # Description Qty.

Ref. # Part # Description Qty.

1

2

2

3

5

7

5

3

13

13

13

13

14

14

17

17

15

15

DRAWING NO. 4

26 Parts List

Models 52066/52070

DRAWING NO. 5

Ref. # Part # Description Qty.

1 1910863 Shoulder Washer.................................... 1

2 1910861 Spindle Head.......................................... 1

3 1918879 Trimmer Head........................................ 1

4 -- Trimmer String (see Refs.

1 and 2 below) ..................................... --

5 1910862 Hex Spline Washer................................. 1

6 1915220001 Wear Cup ............................................... 1

7 1915239 Washer................................................... 1

8 1904308 Hex Flange Nut, 1/2-13........................... 1

9 1918332 Rubber Shim Kit (2 shims). Affixed to

two inner walls of trimmer head.......... 1

1

2

3

5

6

7
8

4

4

9

Ref. # Part # Description Qty.

ACCESSORIES AND KITS

1 1904476 Trimmer String Kit, .155" (includes

24 pieces)............................................ N/I

2 1904477 Trimmer String Kit, .130" (includes

24 pieces)............................................ N/I

3 1768449 Battery Charger (for electric start model) 1

1

2

3

N/I Not included with unit, order separately

NOTES

1905692 (5/01) Printed in U.S.A. © 2001 Garden Way Incorporated

For customer assistance, contact your nearest authorized dealer or:

GARDEN WAY INCORPORATED • 1 Garden Way • Troy, New York 12180

Customer Service: 1-800-437-8686 • Technical Service: 1-800-520-5520 • Parts Service: 1-800-648-6776

• FAX: [phone] • WEB SITE: www.troybilt.com
Outside the United States and Canada:

Customer Service: [phone] • Technical Service: [phone] • Parts Service: [phone] • FAX [phone]

CUSTOMER SERVICE INFORMATION

Owner Registration Card

Please fill out and mail the enclosed owner
registration card. The purpose of this card is
to register each unit at the factory so that we
can provide you with warranty benefits and
informational bulletins.

Warranty Service

The warranty statement is included in the unit’s literature
package.

Model/Serial Numbers

A Model/Serial Numbers decal is located on the side of the
deck. For ready reference, record these numbers in the
spaces below.

Date of Purchase:
Model Number:
Serial Number:

Authorized Dealer Information

If you purchased your unit from an authorized dealer, record
the dealer’s address and phone number below for ready refer­ence:

Dealer Name:
Address:
Phone:

IMPORTANT:

Left and right sides of the unit are determined by standing

behind the unit, in the operator’s position, and facing in the

direction of forward travel.

NOTICE:

We reserve the right to change specifications, add
improvements or discontinue the manufacture of any of our
equipment without notice or obligation to purchasers of our

equipment.

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Customer Service and Technical Service

If you have questions or problems with the
unit, contact your local dealer or the factory.
(When calling or writing, provide the
Model/Serial Numbers of the unit.)

Replacement Parts

Factory specified replacement parts are
available from your authorized dealer or
directly from the factory. When ordering
parts, be sure to provide the following:

• Model/Serial Numbers of the unit.

• Part number of the part needed.

• Part Description.

• Quantity needed.

NOTE: All replacement parts must conform to our rigid quality
specifications. Although some replacement parts we provide
may vary slightly in shape, color or texture from the original
parts, any variations will not affect the fit or performance of
these parts on your unit.

Engine Service and Repair

For engine service or repair, contact your
nearest authorized engine dealer (look in the
Yellow Pages under “Engines–Gasoline”).
The engine is warranted by the engine man­ufacturer. Any unauthorized work performed
on the engine during the warranty period
may void this warranty. For complete
details on the engine warranty, refer to the engine owner
manual.

We urge using only genuine replacement parts, which
meet all the latest requirements. Replacement parts
manufactured by others could present safety hazards,
even though they may fit on the unit.

WARNING