Troy-Bilt 52052, 52051 User Manual

GARDEN WAY INCORPORATED
Owner’s Manual
Trimmer/Mower
Safety
Assembly
Features/Controls
Operation
Maintenance
Models
52051– 4HP Std. 52052– 4.5HP Elec.
DA
NG
ER
KEEP HANDS and FEET AWAY
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1904403 (1/97)
(Recoil Start Model Shown)
SECTION 1: SAFETY ...........................................1
General Operation ......................................................1
Slope Operation .........................................................2
Children......................................................................2
Service.......................................................................2
Safety Decals .............................................................3
SECTION 2: ASSEMBLY.......................................4
Inspection After Delivery............................................4
Step 1: Unpack, Check Contents................................4
Step 2: Install Handlebars..........................................4
Step 3: Add Motor Oil.................................................5
Step 4: Connect Battery Wires/Charge Battery...........5
Step 5: Check Trimmer Head Hardware .....................5
SECTION 3: FEATURES AND CONTROLS ...................6
SECTION 4: OPERATION ......................................7
Pre-Start Checklist.....................................................7
Fill Fuel Tank..............................................................7
Adjust Handlebar Height ............................................7
Adjust Cutting Height.................................................8
Using the Trimmer Head Control Bail.........................8
Operating the Trimmer/Mower...................................9
Trimming and Mowing Techniques and Tips............10
SECTION 5: MAINTENANCE/REPAIRS .....................11
Required Maintenance Schedule..............................11
Adjusting Trimmer Head Engagement......................12
Removing and Replacing the Trimmer Head............12
Inspecting/Replacing the Drive Belt..........................13
Belt Performance Troubleshooting...........................14
Cleaning and Debris Removal ..................................14
Changing Trimmer/Mower Lines..............................15
Cleaning the Engine Foam Debris Filter ...................16
General Lubrication..................................................16
Compact Storage .....................................................16
General Engine Maintenance....................................16
Off-Season Storage..................................................16
Battery Recharging...................................................17
Battery Replacement................................................17
Troubleshooting.......................................................18
PARTS LIST..............................................19 - 25
CUSTOMER SERVICE INFORMATION...........Back Cover
Table of Contents
Dear Owner:
You now own one of the finest trimmer/mowers available. It was designed to easily handle a wide vari­ety of trimming, mowing and clearing chores. You will find the Trimmer/Mower to be an invaluable tool in caring for your property.
Please carefully read this Manual which tells you how to safely and easily assemble, operate, and main­tain your machine. Be sure that you and any other op-
erators carefully follow the recommended safety prac­tices at all times. Failure to do so could result in per­sonal injury or property damage.
Of course, if you should ever have any problems or questions, please contact your local authorized service dealer or call the Factory.
We want to be sure that you are completely satisfied at all times.
Note: Be sure to fill out and return the Warranty Registration Card that was supplied with this Manual.
See Back Cover for
Customer Service Information.
WARNING
The engine exhaust from this product contains chem­icals known to the state of California to cause can­cer, birth defects, or other reproductive harm.
Safety Alert Symbol
This is a safety alert symbol. It is used in this manual and on the unit to alert you to poten­tial hazards. When you see this symbol, read
and obey the message that follows it. Failure to obey safety messages could result in personal injury or property damage.
1
1
Section
Safety
Under California law, and under the laws of several other states, you are not permitted to operate an internal combustion engine using hydrocarbon fuels on any forest covered, brush covered, or grass covered land, or on land covered with grain, hay, or other flammable agricultural crop, without an en­gine spark arrestor in continuous effective working order.
The engine on your power equipment, like most outdoor power equipment, is an internal combustion engine that burns gasoline, a hydrocarbon fuel. Therefore, your power equipment must be equipped with a spark arrestor muffler in continu­ous effective working order. The spark arrester must be attached to the engine exhaust system in such a manner that flames or heat from the system will not ignite flammable material. Failure of the owner/operator of the equipment to comply with this regulation is a misdemeanor under California law, and may also be a violation of other state and/or federal regulations, laws, ordinances, or codes. Contact your local fire marshal or forest service for specific information about what regulations apply in your area.
SPARK ARRESTER WARNING TO RESIDENTS OF CALIFORNIA AND SEVERAL OTHER STATES
I. General Operation
IMPORTANT
Safe Operation Practices for Walk-Behind Mowers
This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
1. Read, understand, and follow all
instructions on the machine and in the manuals. Be thoroughly familiar with the controls and the proper use of the equipment before starting.
2. Do not put hands or feet near or under rotating parts. Keep clear of the ro­tating trimmer head and line at all times.
3. Only allow responsible adults, who are familiar with the instructions, to operate the trimmer/mower. Never let children or untrained adults oper­ate this equipment.
4. Inspect the area where the trim­mer/mower is to be used. The equip­ment can propel small objects at high speed, causing personal injury or property damage. Clear the area of ob­jects such as rocks, toys, wire, bones, sticks, etc., which could be picked up and thrown by the trimmer line.
5. Be sure the area is clear of other people (particularly small children and pets) before mowing. Stop trimmer/ mower if anyone enters the area. Keep bystanders at least 50 feet from the area of operation.
6. Do not operate the trimmer/ mower when barefoot or wearing open sandals. Always wear substantial footwear.
7. Wear appropriate clothing such as a long-sleeved shirt or jacket. Also wear long trousers or slacks. Do not wear shorts.
8. Do not wear loose clothing– it could catch in the equipment.
9. Do not mow in reverse unless ab­solutely necessary. Always look down and behind before and while moving backwards.
10. Do not operate the trimmer/mower without proper guards, plates, or other protective safety devices in place.
11. Refer to provided instructions for proper operation and installation of ac­cessories. Only use factory-approved accessories.
12. Stop trimmer head when crossing gravel drives, walks, or roads. Wait for trimmer lines to stop.
13. Stop engine and discon­nect spark plug wire from spark plug whenever you leave the unit, clean the equipment, or replace trimmer line. Remove the key on electric start models.
14. Wait until the trimmer head comes to a complete stop, shut the engine off, and disconnect the spark plug wire be­fore installing or removing trimmer line. Be sure trimmer head is securely attached before operating equipment.
15. Mow only during daylight hours or when good artificial light is available.
16. Do not operate the trimmer/ mower while under the influence of al­cohol or drugs, or when tired or ill.
17. Never operate this equipment in wet grass. Be sure of your footing; keep a firm hold on the handlebar and walk; never run.
18. Release trimmer head control bail before starting engine.
19. If the unit starts to vibrate abnor­mally, stop the engine and disconnect the spark plug wire. Check immedi­ately for the cause. Vibration is gener­ally a warning of trouble.
2
Section 1: Safety
20. Always wear approved safety gog-
gles or safety glasses with side shields when operating equipment. The use of any powered machine can result in for­eign objects being thrown by high­speed rotating parts which can cause personal injury or property damage. Stay away from glass and other easily thrown or breakable objects.
21. Wear work gloves and sturdy footwear when using this equipment. Leather work shoes or short boots are ideal. They protect ankles and shins from rocks, pebbles, splinters, etc.
22. It is advisable to wear protective headgear to prevent the possibility of being hit by small flying particles, etc.
23. Before each use, inspect the throt­tle control lever and cable (if so equipped). Make sure the cable is free and the lever functions properly.
24. Watch for traffic when near or when crossing roadways.
25. Never attempt to carry children or other passengers on the equipment. They could fall off and be seriously in­jured, or they could interfere with safe operation of the equipment.
26. The mower is equipped with a plastic debris shield in front of the en­gine and a rubber debris flap under the frame. They must be in place and working properly. Never remove or cause the debris shield or debris flap to cease working. If either of these parts is missing or not working properly, do not use the equipment until this situa­tion is corrected.
27. Be aware of where the trimmer/ mower is discharging materials and do not point the discharge at anyone.
28. Never run the engine in an en­closed area. Engine exhaust contains carbon monoxide, a deadly gas that is odorless, colorless and tasteless. Always run the engine outdoors where there is adequate ventilation.
29. Slow down before turning.
30. Shut off engine when not trimming
or mowing.
31. Use extra care when loading or un­loading machine into a trailer or truck.
32. Use this equipment for its intended purpose only.
33. Always make sure the handlebars are tight and comfortably positioned.
They should never be in an awkward position for the operator.
II. Slope Operation
Slopes are a major factor related to loss of control and tip-over accidents which can result in severe injury or death. All slopes require extra cau­tion. If you can not back up the slope or you feel uneasy on a slope, do not mow it.
DO:
Mow across the face of slopes; never up and down. Exercise extreme cau­tion when changing direction on slopes. Avoid slopes greater than 15o.
Remove objects such as rocks, tree limbs, etc.
Uneven terrain could overturn the machine. Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
Use slow speed. Use extra care with grass catchers or
other attachments. These can change the stability of the machine. Keep all movement on the slopes slow and gradual.
Avoid starting or stopping on a slope.
DO NOT:
Do not mow near drop-offs, ditches, or embankments. You could lose footing or balance.
Do not mow on very steep slopes. Do not mow on wet grass. Slippery
footing can be hazardous.
III. Children
Tragic accidents can occur if the op­erator is not alert to the presence of children. Children are often attracted to the trimmer/ mower and the mow­ing activity. Never assume that chil­dren will remain where you last saw them.
MA IS
1. Keep children out of the mowing area and under the watchful care of a responsible adult.
2. Be alert and turn trimmer/moweroff if children enter the area.
3. Before and while moving back­wards, look behind and down for small children.
4. Never allow children to operate the mower.
5. Use extra care near blind corners, shrubs, trees, or other objects that may obscure vision.
6. Never carry children, even with the trimmer head stopped. Children may fall off and be seriously in­jured or interfere with safe ma­chine operation.
7. Do not allow children nearby if you are working.
IV. Service
1. Use extra care in handling gaso­line and other fuels. They are flammable and their vapors are ex­plosive. To help prevent a fire or explosion: a) Use only an approved con-
tainer.
b) Never remove gas cap or add
fuel when the engine is run­ning. Let engine cool before re­fueling. Do not smoke.
c) Never refuel the machine in-
doors. Fill the fuel tank out­doors and with extreme care.
d) Never store the machine or
fuel container inside where there is an open flame, such as a water heater, etc.
e) Replace caps on the fuel tank
and fuel container and clean up spilled fuel before starting engine. Move machine away from any gasoline fumes be­fore starting the engine.
f) Keep matches, smoking ma-
terials, open flames, and sparks away from the fuel tank and fuel container.
g) Leave 1/2" air space at the top
of the fuel tank to allow for fuel expansion.
3
Section 1: Safety
and debris shield. Make sure they are not bent, damaged, or loose.
10. Only use eighteen-inch long .130" or .155" diameter trimmer line. Never use other lengths, diameters or material as trimmer line.
11. Trimmer line moves at high speed and can cut. Always stop the engine and let all moving parts stop before replacing the trimmer lines. Let the engine cool.
12. Do not change the engine gover­nor setting or overspeed the engine. The governor controls maximum safe operating speed and protects the en­gine and all moving parts from dam­age caused by overspeed. Authorized service shall be sought if a problem exists.
13. Do not touch engine parts which may be hot from operation. Allow parts to cool completely before in­specting, cleaning or repairing the unit.
14. Maintain or replace safety and in­structional decals. Refer to the sepa­rate Parts Catalog for replacement decal information.
15. For units equipped with electric start:
a) Batteries produce explosive
gases. Keep sparks, flame,
2. Never run the engine inside a closed area.
3. Never clean, make adjustments or repairs with the engine running. Disconnect the spark plug wire and keep the wire away from the plug to prevent accidental starting. Remove key on electric start models.
4. Keep all nuts and bolts tight, espe­cially the trimmer head attachment bolts, and keep equipment in good condition. Check mounting hardware on trimmer head every time you change trimmer line and prior to each use.
5. Never tamper with safety devices. Check their proper operation regularly.
6. To reduce fire hazard, keep mower free of grass, leaves or other debris build-up. Clean up oil or fuel spills. Let machine cool before storing.
7. After striking an object, stop the engine and disconnect the spark plug wire. Inspect the trimmer/mower and repair, if necessary, before restarting.
8. Never make adjustments or repairs while engine is running.
9. Components subject to wear, damage and deterioration could ex­pose moving parts or allow objects to be thrown. Frequently check compo­nents and replace with factory recom­mended parts, when necessary. Regularly inspect the trimmer head
cigarettes, etc., away. Venti­late the area when charging the battery. Do not charge the battery in an airtight space.
b) Do not use a battery charger
other than the one provided to you.
c) The battery contains toxic ma-
terials. Do not damage the battery case. If the case is bro­ken or damaged, avoid contact with the battery contents.
d) Properly dispose of a dam-
aged or worn out battery. Check with local authorities for proper disposal methods.
e) Do not short circuit the bat-
tery. Severe burns and fire can result.
16. Use only original-equipment re-
placement parts. Parts manufactured by others could present safety hazards and affect performance even though they may fit on this trimmer/mower.
17. Remember– the end of the season
is a good time to inspect equipment prior to storage.
18. To guard against engine overheat-
ing, always have the engine debris filter mounted and clean.
Safety Decals
Make certain that all safety decals on this equipment are kept clean and in good condition. The decals are shown (at reduced sizes) below. If you need a re­placement decal, please refer to the Parts List in this Manual.
CK
DANGER
KEEP HANDS and FEET AWAY
CAUTION
Read Owner's Manual before operating this machine. If you need a replacement manual, write to the address listed on the serial number decal on this unit.
Keep trimmer head, foam debris guard, deck and other surface areas clean. Before cleaning, shut off engine and disconnect spark plug.
ROTATING CUTTING HEAD Do not service or adjust cutting head or other moving parts unless engine is stopped and spark plug wire is disconnected.
IMPORTANT: Do not operate this machine with debris shield open.
WARNING
THROWN OBJECT HAZARD
• Wear eye protection!
• Objects can be thrown up to 50 feet!
• Be alert to hidden obstacles!
WARNING
THROWN OBJECT HAZARD
Objects such as rocks, pebbles and small debris will be thrown violently by the cutting head, resulting in significant hazard to eyes and exposed body parts! Keep children, pets and bystanders 50 feet away from machine while operating. Be alert to hidden obstacles.
ROTATING CUTTING HEAD
Do not service or adjust cutting head or other moving parts unless engine is stopped and spark plug wire is disconnected.
1904403 (1/97)
At top of clear plastic shield facing operator
At front of deck
At rear of deck housing
on right side
At rear of deck
housing on left side
At front of deck
On left
handlebar
At top of debris shield brace
SEE SAFETY INSTRUCTIONS UNDER DEBRIS SHIELD
To open, pull up debris shield, then tip forward.
2
4
Section
Assembly
Introduction
Carefully follow these assembly steps to correctly prepare your machine for use. It is recommended that you read this section in its entirety before begin­ning assembly. NOTE: If an assembly step applies only to certain models, those models are noted at the beginning of that step. Otherwise, a step applies to all models.
Inspection After Delivery
Inspect your machine immediately after it has been delivered. Make sure that neither the carton nor the contents have been damaged.
If you find or suspect any damage, contact the carrier (trucking company) right away. Inform them of the specific damage and that you wish to file a claim. To protect your rights, be sure to put this in writing to the carrier within 15 days after your machine ar­rives. Please let us know if you need assistance with this matter.
IMPORTANT: Motor oil must be added to the engine before starting. The correct procedure for adding motor oil is explained in this Section.
STEP 1: Unpack, Check Contents
Remove and discard all protective packaging material (plastic film and cardboard) from the handlebars and the machine. Be sure to remove the handlebars from the insert and care­fully (do not crimp the attached cable) put them aside before removing the unit from the bottom of the packaging. Then compare the parts inside the shipping carton with the following list (items with an asterisk [*] are pack­aged separately within the carton).
All Models:
Trimmer/Mower Assembly (A, Fig. 2-1 )
Extra Trimmer Line - 6 pieces of green, heavy-duty .130" diameter and 6 pieces of red, extra-heavy-duty .155" diameter (B, Fig. 2-1).
Safety goggles* (not shown)
One plastic cable tie * (not shown)
Two Hex Hd. Screws *, 5/16-18 x 2
(not shown)
Two Locknuts *, 5/16-18 (not shown)
Electric Start Model Only:
Battery (on unit, C, Figure 2-1).
*Two ignition keys
*One battery recharger
STEP 2: Install Handlebars
NOTE: Do not pinch any cables while unfolding and securing the handlebars.
IMPORTANT: Adjust the handlebars as close as possible to waist level so arms are at a comfortable height. This lessens pressure on the mower wear cup, making the unit easier to roll and reducing wear on the wear cup.
A. Cut the plastic tie and remove the
tape that secures the control bail (G, Fig. 2-2) to the handlebar (A).
B. Using care not to pinch the attached cable, lift the handlebars (A, Fig. 2-2) to rear of the unit and align the handle­bar ends with the handlebar support (B).
C. Route the cable (C, Fig. 2-2) to the outside of the handlebars.
D. Select either the low or high height setting holes (most people prefer the low setting) in the handlebar legs and attach the handlebars with the two screws (D) and locknuts (E) from the hardware bag. Use two 1/2" wrenches.
E. Use the cable tie (F, Fig. 2-2) from the hardware bag to secure cable (C) to handlebar at the location shown.
WARNING
To prevent personal injury or property damage, do not at­tempt to start the engine until all assembly steps are com­plete and you have read and understand all of the safety and the operating instructions in this Manual.
Tools/Supplies Needed:
One Utility Knife or Scissors
Two 1/2" wrenches
SAE 30 weight motor oil
Unleaded gasoline
DANGER
KEEP HANDS and FEET AWAY
W
A
R
N
IN
G
THROWN OBJECT HAZARD
O b
je c t s
s u c
h a s
r o c k
s , p
e b b
le s
a n d
s m
a l l
d e b
r i s w
i ll b
e t h r
o w n
v io
l e n
t l y b y
th e c
u t t
in g h
e a d
, r e s
u lt i n
g i n
s ig
n if i
c a n t
h
a z a r d
t o
e y e s
a n d
e x p
o s e d
b o
d y p
a r t
s !
K e e
p c h i ld
r e
n , p
e ts a
n d b
y s t a n
d e
r s 5
0
f e
e t a w
a y f r
o m
m a c
h i n e
w h i
le o p
e r a
ti n g
.
B e a
l e r t t
o h i d
d e n
o b s
t a c l
e s .
ROTATING CUTTING HEAD
D o
n o t s
e r v ic
e o r
a d j u
s t c u
t t i n g
h e
a d o
r
o th e
r m o v
in g p
a r t s
u n l e
s s e
n g in e
i s s
t o p
p e d
a
n d s p
a r k p
lu g w
i r e is
d i s
c o n n
e c t e d
.
1904403 (1/97)
A
C
Figure 2-1 (electric start model shown).
Figure 2-2: Handlebar installation.
B
D
A
N
G
E
R
KEEP HANDS and FEET AWAY
W A R
N I
N G
T H R
O W
N O
B J E
C T H
A Z A R
D
O b j e c t s
s u c h
a s r o
c k s ,
p e b b l
e s a n
d
s m a l
l d e b
r i s w i
l l b e t
h r o w
n v i o l e
n t l y
b y
t h e c u t
t i n g
h e a d ,
r e s u l
t i n g i
n s i g n
i f i c a n
t
h a z a
r d t o
e y e
s a n d
e x p o s
e d b
o d y p a
r t s !
K e e p c h
i l d r e
n , p
e t s a n
d b y s
t a n d
e r s 5 0
f e e t a
w a y
f r o m
m a
c h i n e
w h i l e
o p e r
a t i n g .
B e a l e r
t t o h
i d d e
n o b
s t a c l e s
.
R O T
A T I
N G C
U T T
I N G
H
E A D
D o
n o t s e r v i
c e o r
a d j u s t
c u t t i
n g h e
a d o
r
o t h e r
m o v i n g p
a r t s
u n l e s s
e n g i n
e i s
s t o p
p e d
a n d s p a
r k p l u g w
i r e i s
d i s c o n
n e c t
e d .
19 04 4 0 3 (
1 /9
7)
A
G
F
D
B
E
C
5
Section 2:Assembly
STEP 3: Add Motor Oil
A. The unit’s engine was shipped without motor oil which MUST BE ADDED before the engine is started.
B. See the Engine Owner’s Manual you received for filling instructions and for the correct oil specifications for your engine. Engine must be level when checking oil level. In ambient tempera­tures above 400 F, use a high-quality SAE 30 weight detergent oil classified for Service SF, SG or SH. Use no spe­cial additives. Do not mix oil with fuel.
C. Lift or slide plastic debris shield (P, Figure 2-3) up and tilt it forward to ac­cess engine dipstick/oil fill hole (R).
D. Add oil according to the instruc­tions in the Engine Owners Manual.
E. Lift and tilt the plastic debris shield back and push it down to secure it.
STEP 4: Connect Battery Wires and Charge Battery (electric start model only)
A. Connect wire lead (T, Fig. 2-4) from the battery (S) to the connector (U) on the main wire harness. Align connec­tors so wire colors are in line. Press both plastic connectors together securely.
B. To charge the battery, the battery charger shipped to you must first be connected to the wire harness at loca­tion “V” (Fig. 2- 5). Then plug the charger box (W, Fig. 2-5) into a grounded 120V wall outlet.
C. Initially charge battery for 24 hours before using electric starter. After charging, unplug the charger from the wall outlet first, then disconnect the wire harness (V, Fig. 2-5). (Prior to and after removing machine from win­ter storage, also charge battery for 24 hours.)
STEP 5: Check Trimmer Head Hardware
Check the tightness of the hardware securing the trimmer head at two loca­tions (X, Figure 2-6) and the hardware that secures the line clamps at two lo­cations (Y). You may rotate the trim­mer head by hand to make access to the hardware easier. Tighten the hard­ware securely.
NOTE: The small round hole on the top of the deck near the front of the ma­chine is a service entryway. Its use is explained in Section 5: Maintenance.
IMPORTANT: The trimmer head hard­ware is designed to be permanently installed and is not removable. Do not attempt to replace it with non-fac­tory specified hardware.
Figure 2-3: Lift and tilt engine debris shield forward.
D
A
N
G
E
R
KEEP HANDS and FEET AWAY
W
A
R
N
I
N
G
T H
R O
W N
O B
J E
C T
H A Z
A R
D
Objects such as rock
s, pebbles and
small d
ebris will be throw
n violently by
the cutting head, resulting in signific
ant
hazard to eyes and exposed body
parts!
Keep children, pets and by
stande
rs 50
feet aw
ay from mach
ine whi
le operatin
g.
B e a
lert to hidd
en obstacles.
R
O T
A T
IN G
C U T
T IN
G H
E A
D
Do not service or adjust cutting head or
other moving parts unless engine is
stopped
and spark plug
wire is di
sconnected.
1904403 (1/
9 7 )
CAUTION
Do not overfill the engine with motor oil as engine damage could result.
P
R
Figure 2-4
DANGER
Wet conditions can cause an electric shock hazard dur­ing battery charging. Avoid wet conditions when charging.
Recharging the battery with improper equipment could cause a battery explosion. Use only the battery charger shipped to you. All parts must be fully stopped and the spark plug wire disconnected and moved away from the spark plug.
Failure to comply could result in personal injury or property damage.
S
T
U
Figure 2-5
V
W
X
X
Y
Y
Figure 2-6
6
3
Section
D
A
N
G
E
R
KEEP HANDS and FEET AWAY
W
A
R
N
IN
G
T H
R O
W
N
O B
J E
C T
H A Z
A R
D
Objects such as rocks, pebbles and
small debris will be thrown violently by the cutting head, resulting in significant hazard to eyes and exposed body parts!
Keep children, pets and bystanders 50 feet away from machine while operating.
Be alert to hidden obstacles.
R
O
T A T
I N
G C
U T
T
I
N G
H
E A
D
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Figure 3-1: Features and controls (electric start model shown)
Figure 3-1A: Debris shield in operat­ing position.
E
Features and Controls
Engine Throttle Control Lever
Use this lever (F, Fig. 3-1) to regulate engine speed.
Engine On/Off Switch
Put switch (G, Fig. 3-1) in ON position before starting engine. Use OFF position to stop engine.
Engine Recoil Starter
The recoil starter (H, Fig. 3-1) is mounted on the engine.
Engine Ignition Keyswitch (electric start model only)
The engine ignition keyswitch (I, Fig. 3-
1) allows starting the engine from the handlebar.
Engine Foam Debris Filter
The foam debris filter (J, Figure 3-1) protects the engine from accumula­tions of cut materials that can clog the engine cooling passages. See the Maintenance Section for information on servicing this important filter.
Battery (electric start model)
The battery (K, Fig. 3-1) starts the en­gine via the ignition keyswitch.
The following are features and controls found on the various models of the Trimmer/Mower. Read the description and location of each feature and con­trol. Unless otherwise noted, a de­tailed descriptions of each feature and control can be found in Section 4: Operation.
MOWER CONTROLS/FEA TURES
Trimmer Head Control Bail
The control bail (A, Fig. 3-1) is used to start and stop trimmer head motion. Pull the control bail up against the handlebar to activate the trimmer head. Let go of the control bail to stop the trimmer head.
Cutting Height Settings
The trimming head (B, Fig. 3-1) is ad­justable to an infinite number of height settings from 1-1/2"-to-4-1/2".
Line Mounting Plates
The two cutting lines are secured with bolted clamp plates (C, Fig. 3-1). For most jobs, line length should be ad­justed equally. For some jobs, the overall line swath can be increased from the normal 22" to 25" by offset­ting the line.
Handlebar Height Adjustment
The handlebar (D, Fig. 3-1) has two height settings (requires removal and reinstallation of two screws and lock­nuts).
Plastic Debris Shield
A heavy-duty plastic shield (E, Fig. 3-1 and 3-1A) protects the engine from all manner of debris. The shield tilts for­ward for access to oil, fuel fill, and bat­tery (electric start units) areas.
ENGINE CONTROLS/FEA TURES
IMPORTANT: Refer to the separate engine manufacturers Engine Owners Manual for detailed informa­tion about the controls on the engine.
Fuel Primer Button
The fuel primer button (L, Figure 3-1) allows a cold engine to be primed for faster, easier starting.
Engine Oil Fill/Oil Dipstick
The engine oil fill hole/oil dipstick (M, Figure 3-1) is located on the right side of the engine.
A
C
B
J
K
L
M
D
E
F
G
H
I
7
4
Section
Operation
NOTE: All references to left, right, front and rear of the machine are determined by standing in the operators position.
PRE-START CHECKLIST
A. Review Section 1: Safety and also Section 3: Features and Controls.
B. Check equipment for loose or miss­ing hardware. Tighten or replace hard­ware before starting trimmer/mower.
C. Check the engine oil level*. It must be up to the FULL mark on the oil dipstick. (See the Engine Owner’s Manual for instructions.)
D. Check the fuel level* in the fuel tank. (See the Engine Owners Manual and this page for instructions.)
E. Check the trimmer head control bail for freedom of movement.
F. Check engine throttle control lever (on units so equipped) for freedom of movement.
G. Select the cutting height (see this Section for full details).
H. Check handlebar height position. I. On electric start models, check the
wire harness connections. J. Carefully check the area to be
trimmed and remove any debris. K. Check that the spark plug wire is
securely attached to the spark plug. * Clean debris from around fuel cap,
oil dipstick, and engine foam debris fil­ter before checking oil level or adding gasoline, in order to keep dirt out of engine.
FILL FUEL TANK
A. Lift and tilt plastic debris shield for­ward (refer to Figure 3-1).
B. Clean fuel fill area and debris filter each time before fuel is added.
C. Unscrew fuel tank cap and insert a clean funnel into fuel tank (or use a fuel container with a flexible spout). See Engine Owners Manual for the correct gasoline specifications. Slowly fill the fuel tank, leaving at least 1/2-inch of air space at the top for fuel expansion.
D. Securely replace the fuel tank cap and the fuel container cap. Promptly wipe up any fuel spills.
E. Lift and tilt the debris shield back, then push it down to secure it.
ADJUST HANDLEBAR HEIGHT
To adjust handlebar height, refer to STEP 2: Install Handlebars in the Assembly Section of this manual.
WARNING
Before operating your ma­chine, carefully read and un­derstand all safety (Section
1), controls (Section 3) and operating instructions (Section 4) in this Manual, in the separate Engine Owner’s Manual, and on the decals on the machine.
Failure to follow these in­structions can result in seri­ous personal injury.
INTRODUCTION
As with any piece of outdoor power equipment, getting the feel for how your machine operates and knowing the best techniques for particular jobs are important to overall good performance.
Read this Section thoroughly before you start the engine. The instructions given here will help you become familiar with your machine and have you operating it efficiently in a short time.
DANGER
Gasoline is highly flammable and its vapors are explosive.
Never fill fuel tank when engine is running or still hot from operation. Allow the engine to cool at least two minutes before refueling.
Do not allow open flames, sparks, matches or smoking in the area.
Fill the fuel tank outdoors in a well-ventilated area.
Wipe up any spills and move the trimmer/mower away from gasoline fumes before starting the engine.
Securely replace the caps on fuel tank and fuel container.
Use only an approved fuel container. Store it safely, out of the reach of children.
Store gasoline in a well ventilated area. Do not store it where vapors could reach an open flame, spark, or ig­nition sources (such as hot water heater or space heater, furnace, clothes dryer, stove, electric motor, etc.).
Failure to follow these in­structions can cause personal injury or property damage.
CAUTION
Before adjusting the handle­bar height, shut off the en­gine, wait for all moving parts to stop, allow the en­gine to cool, disconnect the spark plug wire and prevent it from touching the spark plug.
Failure to comply could result in personal injury or property damage.
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