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®
O
I I__
Operator's Manual
Lawn Edger
TBLE
C_US LISTED
A241
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
TROY-BILT LLC, P.O. BOX 361131, CLEVELAND, OH 44136,0019
PiN 769-00416 (8/02)
PRINTED IN USA
Page 2
THANK YOU
Thank you for buying this quality product. This modern
outdoor power tool will provide many hours of useful
service. You will find it to be a great labor-saving device.
This operator's manual provides you with easy-to-
understand operating instructions. Read the whole
manual and follow all the instructions to keep your new
outdoor power tool in top operating condition.
PRODUCT REFERENCES, ILLUSTRATIONS AND
SPECIFICATIONS
All information, illustrations and specifications in this
manual are based on the latest product information
available at the time of printing. We reserve the right to
make changes at any time without notice.
Copyright © 2002 MTD SOUTHWEST INC
All Rights Reserved.
Troy-Bilt® is a registered trademark of
MTD PRODUCTS INC
Rules for Safe Operation ................... 3-6
A. Important Safety Information .............. 3-4
B. Safety and International Symbols ............ 5
C. Know Your Unit .......................... 6
II.
Operating Instructions ..................... 7-8
A. Assembling the coupler ................... 7
B. Holding the Unit with Edger Add-On ......... 8
C. Adjusting Edger Cutting Depth .............. 8
D. Tips for Best Edging Results ................ 8
Ill.
Maintenance and Repair Instructions ........ 9-10
A. Edger Blade Replacement ................. 9
B. Storage ............................... 10
C. Transporting ........................... 10
D. Accessories/Replacement Parts ............ 10
IV. Specifications ............................ 11
SERVICE INFORMATION
Service on this unit both within and after the
warranty period should be performed only by an
authorized and approved service dealer.
Dial:
• 1-330-558-7220
Or
• 1-866-840-6483 to obtain the listing of the
authorized service dealer nearest you.
DO NOT RETURN THE UNIT TO THE RETAILER.
NOTE: PROOF OF PURCHASE WILL BE
REQUIRED FOR WARRANTY SERVICE,
Make sure this manual iscarefully read and understood
before starting or operating this equipment.
THIS PRODUCT IS COVERED BY ONE OR MORE US
PATENTS. OTHER PATENTS PENDING.
Read the Operator's Manual(s) and follow all
warnings and safety instructions. Failure to do
so can result in serious injury to the operator
and/or bystanders.
V. Warranty ................................ 12
CONTENTS OF CARTON
This unit should consist of the following:
• TBLE Edger Add-On
Locking Rod
Hanger
• Operator's Manual
Product Registration Card
NOTE: This product has been rated for use on both gas
and electric powerheads.
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The purpose of safety symbols is to attract yourattention to
)ossible dangers. The safety symbols, and their explanations,
deserve your careful attention and understanding. Thesafety
warnings do not by themselves eliminate any danger. The
instructions orwarnings they give are not substitutes for
proper accident prevention measures.
SYMBOL MEANING
SAFETY ALERT SYMBOL: Indicates
danger, warning, or caution. Attention is required in
order to avoid serious personal injury. May beused
in conjunction with other symbols or pictographs.
NOTE: Advises you of information or instructions vital to
the operation or maintenance of the equipment.
• IMPORTANT SAFETY INFORMATION •
READ ALL INSTRUCTIONS
WARNING: When using the unit, the safety
rules must be followed. For your own Safety J
and that of bystanders, please read these
instructions before operating the unit. Please
keep the nstruct ons safe for ater use.
BEFORE OPERATING
• Carefully read and understand the operator's manual
of the unit that powers this attachment.
• Read this operating instruction manual carefully. Be
thoroughly familiar with the controls and the proper use
of the equipment. Know how to stop the unit and
disengage the controls quickly.
• Do not operate this unit when tired, ill, or under the
influence of alcohol, drugs, or medication.
• Never allow children to operate the equipment. Never
allow adults unfamiliar with the instructions to use the
unit. Never allow adults to operate the equipment
without proper instruction.
• All guards and safety attachments must be installed
properly before operating the unit.
• Inspect the unit before use. Ensure the blade is
installed correctly and secure.
• Clear the area to be edged before each use. Remove
all objects such as rocks, broken glass, nails, wire, or
string which can be thrown or become entangled in the
edging attachment.
SPECIAL SAFETY WARNINGS FOR GAS
POWERHEADS AND LAWN EDGERS
WARNING: Gasoline is highly flammable, and
its vapors can explode if ignited. Take the
following precautions:
• Store fuel only in containers specifically designed and
approved for the storage of such materials.
DANGER: Failure to obey a safety warning will
result in serious injury to yourself or to others.
Always follow the safety precautions to reduce
[A
IA
• Always stop the engine and allow it to cool before filling
the fuel tank. Never remove the cap of the fuel tank, or
add fuel, when the engine is hot. Never operate the unit
without the fuel cap securely in place. Loosen the fuel
tank cap slowly to relieve any pressure in the tank.
• Mix and add fuel in a clean, well-ventilated area
outdoors where there are no sparks or flames. Slowly
remove the fuel cap only after stopping engine. Do not
smoke while fueling or mixing fuel. Wipe up any spilled
fuel from the unit immediately.
• Avoid creating a source of ignition for spilled fuel. Do
not start the engine until fuel vapors dissipate.
• Move the unit at least 30 feet (9.1 m) from the fueling
source and site before starting the engine. Do not
smoke. Keep sparks and open flames away from the
area while adding fuel or operating the unit.
• Never start or run the unit inside a closed room or
building. Breathing exhaust fumes can kill. Operate this
unit only in a well ventilated area outdoors.
SPECIAL SAFETY WARNINGS FOR ELECTRIC
POWERHEADS AND LAWN EDGERS
• CORD SETS: Make sure your cord set is in good
condition. When using a cord set, be sure to use a
cord that is heavy enough to carry the current that your
unit will draw. An undersized cord set will cause a drop
in line voltage resulting in loss of power and
overheating. See the operator's manual for the unit that
will power this add-on for the recommended cord size.
• Inspect all extension cords and the unit power connection
periodically. Look closely for deterioration, cuts or cracks
in the insulation. Also inspect the connections for damage.
Replace the cords ifany defects or damage appear.
the risk of fire, electric shock, and personal injury.
WARNING: Failure to obey asafety warning
can result in injury to yourself and others. Always
follow the safety precautions to reduce the risk
of fire, electric shock, and personal injury.
CAUTION: Failure to obey a safety warning
may result in property damage or personal
injury to yourself or to others. Always follow
the safety precautions to reduce the risk of
fire, electric shock, and personal injury.
WARNING: To reduce the risk of electrical
shock, use only extension cords approved for
outdoor use, such as an extension cord of
cord type SW-A, SOW-A, STW-A, STOW-A,SJW-A, SJOW-A, SJTW-W or SJTOW-A.
Extension cords are available from your local
retailer. Use only round-jacketed extension
cords approved for outdoor use.
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• Prevent disconnection of the lawn edger powerhead
from extension cord during operation by using a plug-
receptacle retaining strap, connector, or by making a
knot as shown below:
Extension LawnEdgerr Extension LawnEdger
Cord Cord Cord Cord
• Avoid dangerous environments. Never operate your unit
in damp or wet conditions. Moisture is a shock hazard.
• Do not use the unit in the rain. Do not use in or around water.
• Do not handle the plug or unit with wet hands or
standing on any wet surfaces.
• Do not leave the unit plugged in when not in use, changing
attachments or add-ons, or while being serviced.
WHILE OPERATING
• Keep bystanders, especially children and pets, at least
50 ft (15 m) away.
• Wear safety glasses or goggles that are marked as
meeting ANSI Z87.1 standards, and ear/hearing
protection when operating this unit. Wear a face or
dust mask if the operation is dusty.
• Wear heavy, long pants, boots, gloves and a long sleeve
shirt. Do not wear loose clothing,jewelry, short pants,
sandals or go barefoot. Secure hair above shoulder level.
• Use the unit only in daylight or good artificial light.
• Usethe right tool. Only use thistool for the purpose intended.
• Do not force unit. It will do the job better and with less
likelihood of injury at a rate for which it was designed.
• Use extreme caution when reversing or pulling the unit
towards you.
• Do not overreach, take extra care when working on steep
slopes or inclines. Always keep proper footing and balance.
• Always hold the unit with both hands when operating.
Keep a firm grip on both the front and rear handle or grips.
• Keep hands, face, and feet at a distance from all moving
parts. Do not touch or try to stop the blade when it is
rotating. Do not operate without guards in place.
• Do not operate the engine faster than the speed
needed to do the job. Do not run the engine at high
speed when not in use.
• Always stop the engine/motor when operation is
delayed or when walking from one location to another.
• Stop the engine/motor for maintenance, repair, to
install or remove the blade. The unit must be stopped
and the blade no longer turning to avoid injury.
• The blade may become very sharp from use. Always
wear heavy gloves when handling, removing, installing
or cleaning the blade.
If you strike or become entangled with a foreign object, stop
the engine/motor immediately and check for damage. Have
any damage repaired before attempting further operations.
Donot operate unit with a bent, cracked or dull blade.
Discard blades that are bent, warped, cracked or broken.
Stop the unit IMMEDIATELY if you feel excessive
vibration. Vibration is a sign of trouble. Inspect thoroughly
for loose nuts, bolts or damage before continuing. Repair
or replace affected parts as necessary.
• Stop and switch the unit to off for maintenance, repair,
or for changing add-ons or other attachments.
• Keepunit clean of vegetation and other materials. They may
become lodged between the blade and gearbox or guard.
• A coasting blade can cause injury while it continues to
spin after the unit is stopped. Maintain proper control of
the unit until the blade has completely stopped rotating.
Use only genuine factory replacement parts and
accessories for this unit. These are available from
your authorized service dealer. Use of any unauthorized
parts or accessories could lead to serious injury to the
user or damage to the unit, and void your warranty.
MAINTENANCE AND STORAGE
• Allow the unit to cool before storing or transporting. Be
sure to secure the unit while transporting.
• Store the unit in a locked up and dry or high and dry
place to prevent unauthorized use or damage, out of
the reach of children.
Clean the blade with a hose and water. Wipe the blade
with a light machine oil to prevent rust.
Never douse or squirt the unit with water or any other
liquid. Keep handles dry, clean and free from debris.
Clean after each use.
Keep these instructions. Refer to them often and use
them to instruct other users. If you loan someone this
unit, also loan them these instructions.
Only qualified personnel should perform any repairs or
maintenance procedures that are not described in this
manual.
Check shear bolts, engine mounting bolts and other
bolts at frequent intervals for proper tightness to be
sure the equipment is in safe working condition.
Inside a building store the machine away from ignition
sources. Allow the engine to cool before storing in any
enclosure.
Always refer to the Operator's Manual instructions for
important details if the lawn edger is to be stored for
an extended period.
Do not attempt to repair the machine unless you have
the proper tools, and instructions for disassembly and
repair of the machine.
SAVE THESE INSTRUCTIONS
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SAFETY AND INTERNATIONAL SYMBOLS
This operator's manual describes safety and international symbols and pictographs that may appear on this product.
Read the operator's manual for complete safety, assembly, operating and maintenance and repair information.
SYMBOL MEANING
• SAFETY ALERT SYMBOL
Indicates danger, warning, or caution. May be used in conjunction with other symbols or
pictographs.
• WARNING - READ OPERATOR'S MANUAL
Read the Operator's Manual(s) and follow all warnings and safety instructions. Failure to do so can
O
@
result in serious injury to the operator and/or bystanders.
• WEAR EYE AND HEARING PROTECTION
WARNING: The operation of any power tool can be the source of thrown objects and loud noise
which can cause severe eye injury and hearing loss. Always wear safety glasses or goggles eye
protection meeting ANSI Z87.1 standards and ear protection when operating this unit. Use a full face
shield when needed.
• KEEP BYSTANDERS AWAY
WARNING: Keep all bystanders, especially children and pets, at least 50 feet (15 m) from the
operating area.
• THROWN OBJECTS CAN CAUSE SEVERE INJURY
WARNING: Do not operate unit without proper attachments and guards in place.
//
• SHARP BLADE
WARNING: Sharp blade, do not touch. To prevent serious injury, always wear gloves when
changing or handling the blade.
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APPLICATIONS
With Edger Add;On;
• Edging along paths, driveways, rockeries, etc,
Depth Adjustment Knob
Hanger
Shaft Housing
Blade _Shield
/
Gearbox
\
\
\
\
\
\
\
\
Mud Flap
Wheel
Blade Shield
Edger Blade
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ASSEMBLINGTHECOUPLER
The following Troy-Bilt Add-Ons are also availablefor your unit:
Blower/Vacuum ............................ TBBV
Cultivator ................................ TBGC
Hedge Trimmer ............................ TBHS
Sweeper/Blower ........................... TBSB
Straight Shaft Trimmer ...................... TBSS
Snow Thrower ............................. TBST
Turbo Blower .............................. TBTB
Tree Pruner ................................ TBTP
Removing the add-on
WARNING: Read and understand operator's I
manual for unit to be used with this add-on
prior to operation. I
1. Turn the knob counterclockwise to loosen (Fig. 1).
2. Press and hold the release button (Fig. 1).
3. While firmly holding the upper shaft housing, pull the
lawn edger attachment out of the coupler (Fig. 2).
Installing the add-on
WARNING: To avoid serious personal injury I
and damage to the unit, shut unit off before
remov ng or nsta ng add-ons.
NOTE: To make installing or removing the add-on
easier, place the unit on the ground or on a
work bench.
1. Remove the hanger from the top of the shaft housing.
2. Turn knob counterclockwise to loosen (Fig. 1).
3. While firmly holding the add-on, push it straight into
the coupler (Fig. 2).
NOTE: Aligning the release button with the guide recess
will help installation (Fig. 1).
Coupler
Upper Shaft
Housing
\
Primary Hole
Knob _
Fig. 2
\\
\
Release Button
I
Lower Shaft
Housing
3. Turn the knob clockwise to tighten (Fig. 3).
_A CAUTION: Lockthe release button inthe
primary hole (Fig. 2) and securely tighten the I
14L
_knob before operat ng th sun t.
Fig. 3
A CAUTION: The add-ons with the coupler
system are to be used in the primary hole
only. Using the wrong hole could !ead to
persona njury or damage to the un t.
Coupler Release Button
Counterclockwise
Fig. 1
\\
\
\
Knob
Guide Recess
The edger add-on should be installed with the release
button in the primary hole.
Check Flex Shaft Engagement Prior to Using
1. Start the unit.
2. Briefly engage and release the trigger.
3. Check that add-on is operating.
4. If the add-on is not operating, remove add-on and
repeat steps for installing the add-on.
5. Recheck operation of add-on attachment.
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HOLDING THE UNIT WITH EDGER ADD-ON
_IWARNING: Always Wear eye, hearing, foot,
Before operating the unit, stand in the operating position
(Figs. 4 & 5). Check for the following:
• The operator is wearing eye protection and proper
clothing.
• The right arm is slightly bent, and the hand is holding
the shaft grip.
• The left arm is straight, and the hand is holding the
handle.
• The unit is at waist level.
• The edger wheel adjusted for proper cut depth and
edger positioned as shown in Figs. 4 or 5.
and body protection to reduce the risk Of
njury when operat ng th sun t. J
ADJUSTING EDGER CUTTING DEPTH
1. Loosen the adjustment knob above the wheel
(Fig 6).
2. Slide the wheel to the desired position.
Raising the wheel increases the cutting depth.
Lowering the wheel decreases the cutting depth.
3. Tighten the adjustment knob securely.
Depth Adjustment Knob
/
Raising
t
Lowering
Fig. 6
TIPS FOR BEST EDGING RESULTS
Fig. 4
• Keep the cutting attachment perpendicular to the
ground.
• Do not force the edger. Edge the first time at a lesser
depth,(No more than 1/2" depth cut per pass), then do
the area again with a deeper setting.
• Walk the edger at a slow, even pace
• Check the blade condition, as it wears it becomes
smaller, reducing the cutting depth performance.
Replace with a new blade as required.
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EDGERBLADEREPLACEMENT
always wear gloves while handling, removing
WARN!NG: To avoid Serious personal injuryl
or nsta ng the bade.
A WARNING: The gear housing gets hot after long
periods of use. To avoid serious personal injury,
do not touch the hous ng unt t has coo ed.
1. Line up the hole in output shaft with the locking rod
slot. Insert the locking rod through the slot into the
output shaft hole (Fig. 7).
2. Hold the locking rod in place by grasping it next to
the boom of the unit (Fig.8).
3. While holding the locking rod, loosen the nut on the
blade by turning it clockwise with a 5/8 inch wrench
(Fig. 9). Remove the nut, retaining washer and blade.
Keep the nut and blade retainer for installation.
4. Install the new blade, blade retainer, and nut
(Fig. 10). Insert the locking rod through the slot into
the output shaft hole. Make sure that the blade stays
flat and centered against the output shaft while
tightening the lock nut counterclockwise (Fig. 11).
5. If you have a torque wrench, tighten the nut to
325-335 in.-Ibs (37-38 N-m), while holding the
locking rod in the slot.
If you do not have a torque wrench, hold the locking
rod in the slot. Rotate the nut counterclockwise with
a 5/8 inch closed-ended or socket wrench, until the
nut presses against the washer and the blade is
snug. Make sure the blade assembly is installed
correctly, then rotate the nut an additional 1/4-1/2
turn (Fig. 11).
6. Remove the locking rod.
Locking Rod
Fig. 8
Loosen
Fig. 9
_ Lock Nut
Edger Blade\
Blade Retainer
output shaft after the nut is tightened. If the I
_ WARNING: Verify the blade is flat against the I
blade is off-center, the unit will be damaged I
by vibration, and the blade may fly off, which
can cause serous persona njury.
Output Shaft
Hole
\
LockingRod Slot Output Shaft
LockingRod
Fig. 7
/Locking Rod
Fig. 10
Tighten
Fig. 11
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STORAGE
• Check unit before storage to be sure the equipment is
in safe working condition.
• Stop the engine or motor.
• Store the unit indoors, in a dry and locked place, out of
the reach of children.
• Maintain or replace safety and instruction labels, as
necessary.
For gas powerhead units:
• Allow the unit to cool before storing in any enclosure.
• Drain fuel from unit. Never store the unit with fuel in the
fuel tank inside a building where ignition sources are
present such as hot water and space heaters, clothes
dryers, etc.
TRANSPORTING
• Allow the unit to cool before transporting.
• Secure the unit while transporting.
For gas powerhead units:
• Drain fuel from unit.
ACCESSORIESIREPLACEMENT PARTS
Blade ..............................791-613223B
Blade Retainer ........................ 791-147490
Lock Nut ............................ 791-147491
Use only original MTD replacement parts.
• Tighten fuel cap before transporting.
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Unit Weight (Add-On only) ............................................................ 5.25 Ibs. (2.36 kg.)
Cutting Depth (maximum) .............................................................. 2.5 in. (63.5 mm)
Wheel Diameter .................................................................... 3.75 in (95.25 mm)
Gearbox Ratio ............................................................................... 1.23:1
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REPLACEMENT PARTS - MODEL TBLE
LAWN EDGER ADD-ON
PPN 41AJLE-C063
©
@
@
®
V
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/
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®
®
Item
Part No. Description
753-04259 Boom Assembb,
2
791-181570 brive Shaft
3
791-182195 Boom Mounting Hart]ware
4 791-182519
5 753-1217
6 753-04258
7 753-04260
8 753-04262
9 753-04261
10 791-613223B
11 79%180014B
12 791-61322"
13 753-04270
14 753-04264 Nut
15 753-04265 Edger Guide
16 791-181242 Wheel
17 791-180776 Shoulder Bolt
18 791-182216 Washer
19 791-182215 Washer
20 791-180050 _ut
21 791-182214 Edger Guide Knob
Anti-Rotation Screw
Guard Mounting 4ardware
Gearbox Assembl_
3lade Guard
Beflector w/Hardware
Spacer
Blade
Blade Clamp Washer
3lade Retainer Nut
Wheel Bracket Mounting Bolt
Issued 8/02
Page 13
MANUFACTURER'S LIMITED WARRANTY FOR:
O
I m I_m
The limited warranty set forth below is given by Troy-Bilt
LLC with respect to new merchandise purchased and
used in the United States, its possessions and territories.
Troy-Bilt LLC warrants this product against defects in
material and workmanship for a period of two (2) years
commencing on the date of original purchase and will, at
its option, repair or replace, free of charge, any part found
to be defective in material or workmanship. This limited
warranty shall only apply if this product has been
operated and maintained in accordance with the
Operator's Manual furnished with the product, and has
not been subject to misuse, abuse, commercial use,
neglect, accident, improper maintenance, alteration,
vandalism, theft, fire, water or damage because of other
peril or natural disaster. Damage resulting from the
installation or use of any accessory or attachment not
approved by Troy-Bilt LLC for use with the product(s)
covered by this manual will void your warranty as to any
resulting damage. This warranty is limited to ninety (90)
days from the date of original retail purchase for any Troy-
Bill: product that is used for rental or commercial
purposes, or any other income-producing purpose.
HOW TO OBTAIN SERVICE: Warranty service is
available, WITH PROOF OF PURCHASE THROUGH
YOUR LOCAL AUTHORIZED SERVICE DEALER. To
locate the dealer in your area, visit our website at
www.troybilt.com, check for a listing in the Yellow Pages,
call 1 (866) 840-6483 or 1 (330) 558-7220 or write to P.O.
Box 361131, Cleveland, OH 44136-0019.
This limited warranty does not provide coverage in
the following cases:
A. Tune-ups - Spark Plugs, Carburetor Adjustments,
Filters
B. Wear items - Bump Knobs, Outer Spools, Cutting
Line, Inner Reels, Starter Pulley,Starter Ropes,
Drive Belts
C. Troy-Bilt LLC does not extend any warranty for
PsrOducts sold or exported outside of the United
tates of America, its possessions and territories,
except those sold through Troy-Bilt's authorized
channels of export distribution.
Troy-Bilt LLC reserves the right to change or improve
the design of any Troy-Bilt Product without assuming
any obligation to modify any product previously
manufactured.
No implied warranty, including any implied warranty
of merchantability or fitness for a particular purpose,
applies after the applicable period of express written
warranty above as to the parts as identified. No other
express warranty or guaranty, whether written or
oral, except as mentioned above, given by any person
or entity, including a dealer or retailer, with respect to
any product shall bind Troy-Bilt LLC During the
period of the Warranty, the exclusive remedy is repair
or replacement of the product as set forth above.
(Some states do not allow limitations on how long an
implied warranty lasts, so the above limitation may not
apply to you.)
The provisions as set forth in this Warranty provide
the sole and exclusive remedy arising from the sales.
Troy-Bilt LLC shall not be liable for incidental or
consequential loss or damages including, without
limitation, expenses incurred for substitute or
replacement lawn care services, for transportation or
for related expenses, or for rental expenses to
temporarily replace a warranted product. (Some
states do not allow limitations on how long an implied
warranty lasts, so the above limitation may not apply to
you.)
In no event shall recovery of any kind be greater than the
amount of the purchase price of the product sold.
Alteration of the safety features of the product shall void
this Warranty. You assume the risk and liability for loss,
damage, or injury to you and your property and/or to
others and their property arising out of the use or misuse
or inability to use the product.
This limited warranty shall not extend to anyone other
than the original purchaser, original lessee or the person
for whom it was purchased as a gift.
How State Law Relates to this Warranty: This warranty
gives you specific legal rights, and you may also have
other rights which vary from state to state.
To locate your nearest service dealer dial
1 (877) 282-8684
Troy-Bilt LLC
P.O. Box 361131
Cleveland, OH 44136-0019
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