Troybilt 24A-494G063, 24A-494B063 Owner’s Manual
0 TRtll BILT"
OPERATOR'S MANUAL
Chipper Shredder
Model 494
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-
covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting
applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have
similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized
service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
TROY-BILT LLC P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
PRINTED IN U.S.A.
FORM NO. 769-00167A
(9/2002)
TABLEOFCONTENTS
Content Page
Important Safe Operation Practices ................................................................... 3
Assembling Your Chipper Shredder ................................................................... 5
Know Your Chipper Shredder ............................................................................ 7
Operating Your Chipper Shredder .................................................................... 8
Maintaining Your Chipper Shredder .................................................................. 9
Troubleshooting ................................................................................................. 12
Parts List ............................................................................................................ 14
FINDINGMODELNUMBER
This Operator's Manual is an important part of your new chipper shredder. It will help you assemble,
prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the
equipment and copy the information from it in the space provided below. The information on
the model plate is very important ifyou need help from our Customer Support Department or
an authorized dealer.
You can locate the model number by standing behind the unit and looking down at the frame below
the engine. A sample model plate is explained below. For future reference, please copy the model
number and the serial number of the equipment in the space below.
Copy the model number here:
3TRII BILT" TROY-BILT LL!
www.troybilt.com CLEVELAND,OH44136
P. O. BOX 361131
330-558-7220
866-840-6483
Copy the serial number here:
ENGINEINFORMATION
The engine manufacturer is responsible for all engine-related issues with regards to performance, power-
rating, specifications, warranty and service. Please refer to the engine manufacturer's Owner's/Operator's
Manual packed separately with your unit for more information.
CALLINGCUSTOMERSUPPORT
If you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, please call the Customer Support Department.
Call 1- (330) 558-7220 or 1- (866)-840-6483 to reach a Customer Support representative.
Please have your unit's model number and serial number ready when you call. See previous
section to locate this information. You will be asked to enter the serial number inorder to
process your call.
SECTION1: IMPORTANTSAFEOPERATIONPRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could
endanger the personal safety and/or property of yourself and others. Read and follow all instructions in
this manual before attempting to operate this machine. Failure to comply with these instructionsmay
result in personal injury.When you see this symbol - heed its warning.
WARNING: The Engine Exhaust from this product contains chemicals known to the
State of California to cause cancer, birth defects or other reproductive harm.
DANGER: This machine was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can
result in serious injury. This machine iscapable of amputating hands and feet and throwing objects.
Failure to observe the following safety instructions could result in serious injury or death.
2,
Training
1. Read, understand, and follow all instructions on the
machine and inthe manual(s) before attempting to
assemble and operate. Keep this manual in a safe
place for future and regular reference and for
ordering replacement parts.
2. Be familiar with all controls and their proper
operation. Know how to stop the machine and
disengage them quickly.
3. Never allow children under 16 years old to operate
this machine. Children 16 years old and over
should read and understand the operation
instructionsand safety rules in this manual and
should be trained and supervised by a parent.
4. Never allow adults to operate this machine without
proper instruction.
5. Keep bystanders, helpers, pets, and children at
least 75 feet from the machine while itis in
operation. Stop machine if anyone enters the area.
6. Never run an engine indoors or in a poorly
ventilated area. Engine exhaust contains carbon
monoxide, an odorless and deadly gas.
7. Do not put hands and feet near rotating parts or in
the feeding chambers and discharge opening.
Contact with the rotating impeller can amputate
fingers, hands, and feet.
8. Never attempt to unclog either the feed intake or
discharge opening, remove or empty bag, or
inspect and repair the machine while the engine is
running. Shut the engine off and wait until all
moving parts have come to a complete stop.
Disconnect the spark plug wire and ground it
against the engine.
Preparation
1. Thoroughly inspect the area where the equipment
is to be used. Remove all rocks, bottles, cans, or
other foreign objects which could be picked upor
thrown and cause personal injuryor damage to the
machine.
Always wear safety glasses or safety goggles
during operation or while performing an adjustment
or repair, to protect eyes. Thrown objects which
ricochet can cause serious injury to the eyes.
3,
Wear sturdy, rough-soled work shoes and close-
fitting slacks and shirts. Loose fitting clothes or
jewelry can be caught in movable parts. Never
operate this machine in bare feet or sandals. Wear
leather work gloves when feeding material in the
chipper chute.
4,
Before starting, check all bolts and screws for
proper tightness to be sure the machine is in safe
working condition. Also, visually inspect machine
for any damage at frequent intervals.
5,
Maintain or replace safety and instructions labels,
as necessary.
6.
To avoid personal injury or property damage use
extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive.
Serious personal injury can occur when gasoline is
spilled on yourself or your clothes which can ignite.
Wash your skin and change clothes immediately.
a. Use only an approved gasoline container.
b. Extinguish all cigarettes, cigars, pipes, and
other sources of ignition.
c. Never fuel machine indoors.
d. Never remove gas cap or add fuel while the
engine is hot or running.
e. Allow engine to cool at least two minutes
before refueling.
f. Never over fill fuel tank. Fill tank to no more
than 1/2 inch below bottom of filler neck to
provide space for fuel expansion.
g. Replace gasoline cap and tighten securely.
h. If gasoline is spilled, wipe it off the engine
and equipment. Move machine to another
area. Wait 5 minutes before starting the
engine.
i. Never store the machine or fuel container
inside where there isan open flame, spark,
or pilot light (e.g. furnace, water heater,
space heater, clothes dryer, etc.)
j. Toreduceafirehazard,keepmachinefree
ofgrass,leaves,orotherdebrisbuild-up.
Cleanupoilorfuelspillageandremoveany
fuelsoakeddebris.
k. Allowmachinetocoolatleast5minutes
beforestoring.
Operation
1. Do not put hands and feet near rotating parts or in
the feeding chambers and discharge opening.
Contact with the rotating impeller can amputate
fingers, hands, and feet.
2. Before starting the machine, make sure the chipper
chute, feed intake, and cutting chamber are empty
and free of all debris.
3. Thoroughly inspect all material to be shredded and
remove any metal, rocks, bottles, cans, or other
foreign objects which could cause personal injury
or damage to the machine.
4. Ifit becomes necessary to push material through
the shredder hopper, use a small diameter stick. Do
not use your hands or feet.
5. Ifthe impeller strikes a foreign object or ifyour
machine should start making an unusual noise or
vibration, immediately shut the engine off. Allow the
impeller to come to a complete stop. Disconnect
the spark plug wire, ground it against the engine
and perform the following steps:
a. Inspect fordamage.
b. Repair or replace any damaged parts.
c. Check for any loose parts and tighten to
assure continued safe operation.
6. Do not allow an accumulation of processed
material to build up inthe discharge area. This can
prevent proper discharge and result in kickback of
material through the feed opening.
7. Do not attempt to shred or chip material larger than
specified on the machine or in this manual.
Personal injuryor machine damage could result.
8. Never attempt to unclog either the feed intake or
discharge opening while the engine is running.
Shut the engine off, wait until all moving parts have
stopped, disconnect the spark plug wire and
ground it against the engine before clearing debris.
9. Never operate without the shredder hopper,
chipper chute, or discharge chute properly attached
to the machine. Never empty or change discharge
bag while the engine is running.
10. Keep all guards, deflectors and safety devices in
place and operating properly.
11. Keep your face and body back and to the side of
the chipper chute while feeding material into the
machine to avoid accidental kickback injuries.
12. Never operate this machine without good visibility
or light.
13. Do not operate this machine on a paved, gravel or
non-level surface.
14. Do not operate this machine while under the
influence of alcohol or drugs.
15. Muffler and engine become hot and can cause a
burn. Do not touch.
16. Never pick up or carry machine while the engine is
running.
MaintenanceAndStorage
1. Never tamper with safety devices. Check their
proper operation regularly.
2. Check bolts and screws for proper tightness at
frequent intervals to keep the machine in safe
working condition. Also, visually inspect machine
for any damage and repair, if needed.
3. Before cleaning, repairing, or inspecting, stop the
engine and make certain the impeller and all
moving parts have stopped. Disconnect the spark
plug wire and ground it against the engine to
prevent unintended starting.
4. Do not change the engine governor settings or
overspeed the engine. The governor controls the
maximum safe operating speed of the engine.
5. Maintain or replace safety and instructionlabels, as
necessary.
6. Follow this manual for safe loading, unloading,
transporting, and storage of this machine.
7. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light
such as a water heater, furnace, clothes dryer, etc.
8. Always refer to the operator's manual for proper
instructionson off-season storage.
9. If the fuel tank has to be drained, do this outdoors.
10. Observe proper disposal laws and regulations for
gas, oil, etc. to protect the environment.
YourResponsibility
Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in
this manual and on the machine. Net all safety labels shown may apply to your chipper shredder.
SECTION2: ASSEMBLINGYOURCHIPPERSHREDDER
IMPORTANT:This unit is shipped without gasoline or oil
in the engine. Be certain to service engine with gasoline
and oil as instructed in the separate engine manual
before operating your machine.
NOTE: Reference to right or left hand side of the
chipper shredder is observed from the operating
position.
RemovingUnitFromCarton
• Remove staples, break glue on top flaps, or cut
tape at carton end and peel along top flap to open
carton.
• Remove loose parts if included with unit (i.e.,
operator's manual, etc.)
• Cut along corners, lay carton down flat, and remove
packing material.
• Roll or slide unit out of carton and check carton
thoroughly for loose parts.
LoosePartsInCarton(seeFigure1)
• Hopper Assembly
• Discharge Chute
• Chipper Chute
• Bag (Not Shown)
• Tamper Plug (If Equipped)
DisconnectingSparkPlugWire
Before setting up your chipper shredder, disconnect the
spark plug wire from the spark plug and ground against
the engine.
_Assembly
Hopper
_Plug
Chipper
Chute
Figure 1
Tamper
Discharge
Chute
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