Troy-Bilt 148H User Manual

Operator’s Manual
Tiller/Edger Model
148H
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-cov­ered or grass-covered land unless the engines exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Sec­tion 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available by contacting the service department at Troy-Bilt LLC, P.O. Box 361131 Cleveland, Ohio 44136-0019.
TROY-BILT LLC, P.O. BOX 361131, CLEVELAND, OH 44136-0019
PRINTED IN USA FROM NO. 770-10600
(12/2001)
2
For more details about your unit, visit our website at www.troybilt.com
TABLE OF CONTENTS
Content Page
Calling Customer Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Features and Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Warrany Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
FINDING MODEL NUMBER
This Operators Manual is an important part of your new Tiller/Edger. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the equipment and copy the infor­mation from it in the space provided below. This information is very important if you need help from our Customer Support Department or an authorized dealer.
You can locate the model number by looking at the rear surface of the tine shield. A sample model plate is ex- plained below. For future reference, please copy the model number and the serial number of the equipment in the space below
ENGINE INFORMATION
The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, speci­fications, warranty and service. Please refer to the engine manufacturers Owners/Operator’s Manual packed sepa- rately with your unit for more information.
CALLING CUSTOMER SUPPORT
If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, please call the Customer Support Department.
Call 1- (330) 558-7220 or 1- (866) 840-6483 to reach a Customer Support representative. Please have your units model number and serial number ready when you call. See previous section to locate this in­formation. You will be asked to enter the serial number in order to process your call ..
Copy Model Number Here
www.troybilt.com
TROY-BILT LLC P. O. BOX CLEVELAND, OH 44136
330-558-7220 866-840-6483
361131
Copy Serial Number Here
This machine meets voluntary safety standard B71.8 – 1996, which is sponsored by the Outdoor Power Equipment Institute, Inc., and is published by the American National Standards Institute.
Safety Alert Symbol
This is a safety alert symbol. It is used in this manual and on the unit to alert you to potential haz­ards. When you see this symbol, read and obey the message that follows it. Failure to obey safety mes-
sages could result in personal injury or property damage.
The engine exhaust from this product contains chemi­cals known to the State of California to cause cancer, birth defects or other reproductive harm.
WARNING
TRAINING
Read this Owner’s Manual and the sep-
arate Engine Owner’s Manual very care­fully before operating this equipment. Be completely familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly. A replacement Manual is available by contacting your authorized dealer or the Factory.
Never allow children or untrained
adults to use this equipment. Let adults operate the unit only if instructed properly.
Keep the area of operation clear of all
persons, particularly small children and pets. Keep bystanders at least 25 feet from the area of operation.
Keep in mind that the operator or user
is responsible for accidents or hazards occurring to other people, their property and themselves.
Familiarize yourself with all of the
safety and operating decals on this equip­ment and on any of its attachments or accessories.
Do not run engine in an enclosed area.
Engine exhaust contains carbon monoxide gas, a deadly poison that is odorless, colorless, and tasteless. Do not operate this equipment near buildings, windows, or air conditioning equipment.
Do not allow hands or any other part of
the body or clothing near the rotating tines or near any other moving part. The tines begin to rotate forward once the engine is started and the Throttle/Tines Control Lever is squeezed. The tines con­tinue to rotate until the operator releases the Throttle/Tines Control Lever.
Before inspecting or servicing any part
of the equipment, shut off engine, make sure all moving parts have come to a complete stop, then disconnect spark plug wire from spark plug and move wire away from the plug.
Do not operate this equipment if you are under the influence of alcohol, medication, or when you are tired or ill.
PREPARATION
Thoroughly inspect the area where the equipment is to be used and remove all foreign objects.
Make sure that the Throttle/Tines Con­trol Lever is disengaged and is in the neu­tral position before you begin to start the engine.
Do not operate the machine without wearing adequate outer garments. Avoid loose garments or jewelry that could get caught in moving parts of the machine or its engine.
Do not operate the equipment when barefoot or when wearing sandals, sneakers, or similar lightweight footwear. Wear protective footwear that will protect your feet and improve footing on all surfaces.
Wear approved safety glasses when op­erating this equipment. The operation of any powered machine can result in for­eign objects being thrown by high-speed rotating parts.
Do not till near underground electric cables, telephone lines, pipes, or hoses. If in doubt, contact your utility or tele­phone company to locate underground services.
Handle fuel with care. It is highly flammable and has explosive vapors. Take these precautions:
a. Use an approved fuel container. b. Add fuel before starting the engine.
Never remove the cap of the fuel tank or add fuel while the engine is running or when the engine is hot. Operators shall not smoke.
c. Keep matches, cigarettes, cigars,
pipes, open flames, and sparks away from the fuel tank and fuel container.
d. Fill fuel tank outdoors and with ex-
treme caution. Never fill fuel tank when indoors. Use a funnel or spout to prevent spillage.
e. Replace all fuel tank and fuel con-
tainer caps securely.
f. If fuel is spilled, do not attempt to
start the engine, but move the ma­chine away from the area of spillage and avoid creating any source of ig­nition until fuel vapors have dissipated.
Never make adjustments to your equip­ment when the engine is running or spark plug wire is connected (unless specifically recommended in Owners Manual).
OPERATION
The correct operator’s position is when you are standing behind and gripping the handlebar, facing forward toward the engine. Do not leave this position while using the engine Throttle/Tines lever.
Do not put hands or feet near or under rotating parts.
Safety
1
Section
3
LEFT and RIGHT sides of the tiller are from the operator’s position behind the handlebars (unless noted otherwise).
Operator’s Position
RIGHT SIDE
LEFT SIDE
Exercise extreme caution when on or
crossing gravel drives, walks or roads. Stay alert for hidden hazards or traffic. Do not carry passengers.
After striking a foreign object, stop the
engine, let all moving parts come to a complete stop, disconnect the spark plug wire and prevent it from touching the spark plug, then carefully inspect the ma­chine for damage. Repair the damage before restarting and operating the machine.
Exercise caution to avoid slipping or
falling.
If the machine should start to vibrate
abnormally, stop the engine. Disconnect the spark plug wire and prevent it from touching the plug. Check immediately for the cause. Vibration is generally a warning of trouble. Fix the problem before using the equipment again.
Stop the engine, disconnect the spark
plug wire and prevent it from touching the spark plug whenever you leave the equip­ment, before unclogging the tines, or when making any repairs, adjustments or inspections.
Take all possible precautions when
leaving the machine unattended. Always stop the engine. Disconnect the spark plug wire and prevent it from touching the plug.
Before cleaning, repairing, or
inspecting, stop the engine and make certain all moving parts have stopped. Disconnect the spark plug wire and prevent it from touching the spark plug to avoid accidental starting.
Never operate equipment without
proper guards, plates, or other protective safety devices in place.
Do not run the engine in an enclosed
area. The exhaust fumes from the engine contain extremely dangerous carbon monoxide gas. This gas is colorless, odorless, tasteless and deadly poisonous.
Keep children and pets away.
Be aware that the equipment may unex-
pectedly bounce upward or jump forward if the tines should strike extremely hard packed soil, frozen ground, or buried ob­stacles such as large stones, roots or stumps. If you are in doubt about the tilling conditions, always use the fol­lowing operating precautions to assist you in maintaining control of the equipment:
a. Stand behind the equipment, using
both hands on the handlebars. Relax your arms, but use a secure hand grip.
b. Start tilling at shallow depths,
working gradually deeper with each pass.
c. Clear the tilling area of all large
stones, roots, and other debris.
d. In an emergency, stop the tines by
releasing the engine Throttle/Tines lever on the handlebar. To stop the engine, move the engine On/Off switch to OFF.
Do not overload the machine’s capacity by attempting to till too deeply at too fast a rate.
Never operate the equipment on slip- pery surfaces. Look behind and use care when backing up.
Do not operate the equipment on a slope that is too steep for safety. When on slopes, slow down and make sure you have good footing.
Never allow bystanders near the unit.
Only use attachments and accessories
that are factory-approved.
Never operate the equipment without good visibility or good light.
Never operate the unit if you are tired, or under the influence of alcohol, drugs, or medication.
Do not tamper with the engine gov- ernor settings on the machine; the gov­ernor controls the maximum safe oper­ating speed and protects the engine and all other moving parts from damage caused by engine overspeed. Authorized service shall be sought if a problem exists.
Do not touch engine parts which may be hot from operation. Allow parts to cool before inspecting, cleaning or repairing.
Remember: you can stop the tines by releasing the engine Throttle/Tines lever. Move the engine On/Off switch to OFF to shut the engine off.
Never transport this machine when the engine is running.
Terminals and non-insulated electrical parts shall be protected against shorting during normal servicing, refueling or lubrication.
Use extreme caution when reversing or pulling the machine toward you.
Start the engine carefully according to instructions and with feet well away from the tines.
MAINTENANCE/STORAGE
Keep the tiller, attachments and acces- sories in safe working condition.
Check all nuts, bolts, and screws at fre- quent intervals for proper tightness to be sure equipment is in safe working condition.
Never store equipment with fuel in fuel tank inside a building where fumes may reach an open flame or spark (hot water and space heaters, furnaces, clothes dryers, stoves, electric motors, etc.).
Allow the engine to cool before storing the equipment.
Keep the engine free of grass, leaves, or grease to reduce the chance of a fire hazard.
Store gasoline in a cool, well-ventilated area, safely away from any spark- or flame-producing equipment. Store gaso­line in an approved container, safely away from the reach of children.
Never perform maintenance when engine is running or spark plug wire is connected unless instructed to do so.
If fuel tank must be drained, do so out­doors.
Follow manufacturer’s recommenda- tions for safe loading, unloading, trans­port and storage of machine.
Section 1: Safety
4
INTRODUCTION
Carefully read these instructions in their entirety before you attempt to assemble or operate your new equipment.
The Border Edger Attachment (D, Figure 1) does not need to be installed until you are ready to do edging projects (refer to instructions in Section 4).
UNPACKING INSTRUCTIONS
1. Inspect your machine immediately. If you find or suspect
damage to the carton or contents, contact your local autho­rized dealer or the Factory for assistance.
2. Remove any packing material. Check for loose parts
before discarding the packing material or carton. Loose parts include the following:
(1) Wheel (for edging) (1) Edger Tine (2) *Long Bushings (1) *Short Bushing
*Packed in a separate plastic bag.
3. Perform the assembly on a clean, level surface. Be careful
not to severely bend any of the control cables on the unit.
ASSEMBLY STEPS
STEP 1: Unfold and Adjust Handlebars
IMPORTANT: Be careful not to pinch any control cables.
Push the cables out and away before swiveling the handle­bars.
1. Loosen the two handlebar knobs (A, Figure 1) and unfold
the handlebars into the operating position. Do not use force if there is binding, continue to loosen the knobs.
2. There are two height setting holes in the upper handlebar.
The unit is shipped with the handlebar knobs in the lowest height setting holes. If this height is correct for you, simply tighten the two handlebar knobs. If desired, reposition the handlebar knobs, mounting screws and washers in the other set of holes.
3. Check the six (6) plastic ties (C, Figure 1). Ties must be
positioned as shown. NOTE: There is only one handlebar storage position – folded
over and down as originally shipped.
STEP 2: Inspect and Tighten Hardware
Check all nuts, bolts and screws on your unit and tighten as needed.
Tools Needed to Check for Loose Hardware:
Adjustable wrench
Slotted-head screwdriver
Phillips-head screwdriver
7/16" socket and extension
(to check hardware at ends of handlebar)
STEP 3: Add Motor Oil to Engine
IMPORTANT: The engine is shipped without oil in the
crankcase. Do not start the engine without first adding motor oil. Severe engine damage will result if the engine is run without motor oil.
1. Refer to the separate Engine Owners Manual for motor oil specifications and capacities.
2. Add oil as described in the Engine Owners Manual (the engine is a vertical type, GX 31 model).
Assembly
2
Section
Figure 1
C
C
A
A
C
B
C
C
C
5
To prevent personal injury or property damage, do not start the engine until all assembly steps are complete and you have read and understand the safety and operating instruc­tions in this manual.
D
WARNING
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