Troy-Bilt 14066 User Manual
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Model
14066
OW!
FRONT ENI
LOADER
• Safety
• Operation
• Maintenance
For Tractors:
5117H
5118HS
5120H
¡ra'iOr
13060
13061
13062
13063
FORM 1768332(7/93)
General Information-
LE OF CONTENTS
Checklists
------------------
Predelivery Checklist
Delivery ChecklistBeginning Each Season Checklist
Safety---------------------
Product Graphics —
Safety Precautions-
Loader Specifications
----------
Material Bucket Capacities-
Lubrication and Maintenance ■
Lubrication Chart
----------------
Tractor Preparation -
Approved TractorsT ractor Tires
--------
Rear Counter Weight Front Counter Weight
Operation
Precautionary Notes
------------------------
---------
--
Cold Weather Operation —
Loader Hydraulic Controls ■
Loading
Transporting Material
Unloading
-----------------
Scraping
Backfilling/Backgrading
-------------------
Controlled Rate of Loader Functions •
2C-1
2C-1
2D-1
4G-1
40-2
50-1
50-2
60-1
60-1
60-1
60-1
60-1
70-1
70-1
70-1
70-2
70-3
70-3
70-4
70-4
70-5
70-5
Loader Removal and Installation
Removal of Loader
Installation
Storage
Service
-----------------------------
----------------------------------
--------------------------------------
------------------
Hydraulic Cylinder---------------------
Hydraulic Cylinder Leakage Test
Control Valve
Relief Valve Test/Adjustment
Trouble Shooting
------------------
Hydraulic System Schematic
Attachments and Accessories -
80-1
80-1
80-1
80-4
- 90-1
- 90-1
- 90-3
- 90-5
- 90-9
-100-1
-110-1
-120-1
GENERAL INFORMATION
Introduction
The purpose of this manual is to assist you in
maintaining and operating your BOLENS loader.
Read it carefully; it furnishes information and in
structions that will help you achieve years of
dependable performance. Some information may
be general in nature due to unknown and varying
conditions. However, through experience and
these instructions, you should be able to
develop operating procedures suitable to your
particular situation.
“Right” and “Left” as used throughout this
manual are determined by facing the direction
the machine will travel when in use.
The photos, illustrations and data used in this
manual are current at the time of printing, but
due to possible in-line production changes, your
machine may vary slightly in detail. Extra equip
ment that may be shown on the machine is op
tional at extra cost. The Manufacturer reserves
the right to redesign and change the machine as
may be necessary without notification.
Important:
Illustrations used in this Manual may not show
all safety equipment that is recommended to en
sure safe operation of tractor/loader. Refer to
Safety Section of this Manual and the Tractor
Operator’s Manual for information concerning
safety equipment. Consult your Dealer for further
information.
Sériai Number and Location
The serial number is important information about
the machine, and it may be necessary to know it
before obtaining the correct replacement part.
The serial number is located on the right side of
loader subframe as shown. The serial number
should be recorded on the Warranty Registration
form. Figure 1.
Replacement Parts
Warranty Registration
The Warranty Registration form must be'filled
out and signed to validate your warranty. See
your Dealer for Details.
Genuine BOLENS replacement parts only should
be used to repair this machine. BOLENS replace
ment parts are available from the local BOLENS
dealer. To obtain prompt, efficient service,
always remember to give the dealer the following
information:
1. Correct part description or part number.
2. Model number of your machine.
3. Serial number of your machine.
10-1
(1) Pre-Delivery Chacktist'
CM-BCKUSTS
After the machine has been completely assembled and lubricaied, inspect it ihorcughiy
operating properly before delivering it to the customer. The foiiowing checklist is a rem
inspect. Check off each item as it is found satisfactory or after proper adjustment is me
Check to make sure loader is completely assembled according to assembly r siructions.
Check ai! boits to make sure they are tightened to specified toraue value.
Inspect and, if necessary, lubricate aii lubrication points. Maks sure ali fittings are in piace and
taking grease properly.
Inspect all hydraulic hoses, lines and fittings to make sure they are insralied crepsriy and not
leaking.
Make sure hydraulic hoses are properly routed and will not be damaged when the loader is rais
ed or lowered.
Start tractor, raise and lower loader and operate bucket cylinders and make sure unit is
operating properly.
■;e C'5"'ain it is
■re j;nts to
Check hydraulic fluid level. Add hydraulic fluid as required. Use Type “A” Hydraulic Fluid or
Equivalent.
Inflate tractor’s front tires to 28 psi.
(2) Delivery Checklist
Explain warranty, then complete warranty registration forms, listing the serial
number of the loader. Dealer and customer must sign forms.
Explain importance of proper lubrication, and indicate all lubrication points on the loader.
20-1
Delivery Checklist Cont’d.
CHICICLISTS
_______
Advise customer of safety hazards involved when operating the tractor and loac to
“Safety Precautions” section of manual.
Advise customer of the importance of adding proper rear wheel weights Kit No, 3C 502 to
rear wheels of tractor to compensate for additional weight being added to front end when
loader is installed. Kit No.30902 provides only the minimum rear wheel weight reauiraments.
Explain proper operation of the loader and its controls to the customer.
Give Operator’s Manual to the customer and ask him to familiarize himself with aii sections.
Explain to the customer that when the tractor and loader combination is transported on public
roads and highways at night or during the day, accessory lights, warning devices or a Slow
Moving Vehicle emblem should be used to properly warn operators of other vehicles. Check
with local law enforcement officials for specific regulations.
(3) Beginning Each Season Checklist
Check ail hydraulic hoses, lines and fittings to be sure they are tight and not leaking. Replace
any worn or damaged parts.
Check hydraulic fluid level and add as required. Use Type “A” Hydraulic Fluid or Equivalent.
Operate loader by raising and lowering lift arms and extending and retracting bucket cylinders.
Check all hydraulic cylinders for leakage around seals. Repair as required.
Review “Safety Precautions” Section of manual.
Make sure loader has been completely lubricated per “Lubrication” section prior to beginning
operation.
Check all bolts on loader mounting frame to be sure they are properly tightened to specified
torque value.
Check for any special attachment which will help you do a better job.
20-2
SAFETY
Product Graphics
Head ail Safety decats } i machine, as shewn below.
LOADER HVORAyUC 3VSTS!« FLUID
LEVEL SHOULD M CHECKED DAILY
OR EVERY 90 HOURS OF OPERATIOM.
TO IMAINTAIM FLUID AT SFSCSFISP LEVEL
LOADER BOOM SHOULD BE DOWN AND |
BUCKET CYLINDERS FULLY RETRACTED
WHEN CHECKING FLUID LEVEL. I
I
A CAUTION
1. Add recommended rear wheal
ballast and/or rear counter
weight for stability.
2. Move wheels to widest setting
to increase stability.
3. Move and turn tractor at low
speeds.
4. In transport carry the load low.
5. Lower loader to the ground
whan parked.
6. Before servicing or adjusting
equipment;
• lower loader to the ground,
•shut off engine.
7. Relieve hydraulic pressure
before disconnecting oil lines.
8. Observe safety recommend
ations in Loader Operations
Manual.
lliPORfAMT
1. Oniy qiasijffi oparatort^
have read ■.-'ic undarstar-.3 '.he
safety piTi'i%.;.bU'':jon8 in th 3
Operatorsi ‘Vl.5nyaiiy oper-
ata the tractor loader..
2. Use of front end loader for hand
ling ^arge heavy objects; tsch as
large bales, iogs, oil drums etc.
is not recommended.
3. Handling iarge heavy objects
can be extremely dangerous
due to:
• danger of rolling tractor over,
•danger of upending tract.or,
• danger of the object rolling
or sliding down the loader
arms onto the operator.
4. If you must perfornt this sort of
work, protect yourself by:
• never liftng higher than
necessary to clear the
ground when moving.
• ballast tractor rear end to
compensate for load.
• moving slowly and carefully
avoiding rough terrain.
• never lift objects that are
larger than the bucket above
hood height.
PRODUCT GRAPHICS
Keep safety product graphics (decals) clean.
Replace any safety product graphics that are
damaged, destroyed, missing, painted over or
can no longer be read. Replacement safety pro
duct graphics are availalbe through your dealer.
30-1
SAFETY
Prodyct Graphics
30-2
SAFETY
Safety Precautions
WATCH OUT!
... for this symboi throug-euT
this bCi'-'k. It wii? dfrsct youi
attenfi? ' to iniormatloii that
Invoi'ied your safetyi
For your own protection and for the protection of others nnmr the machine, study ; foUowing list of
safety precautions. Fuifiii your responsibility oi informing anyone else operating the echirse of these
precautions.
Improper use of a loader can cause serious injury c r death
Learn and practice safe , se of controls before operating. It is your respcnsibility to understand and
follow manufacturer’s instructions on machine operation and service, and to observe pertinent laws and
regulations, it is also your responsibility to be certain that anyone, other than yourself operating the
loader, is aware of safe operating practices and potential hazards.
Clear the area of other persons.
Operate the loader from the tractor seat only.
Prohibit others, especially children, from climbing or riding on machine or being too close while
machine is operating.
Do not stand, walk or work under a raised loader or attachment unless it is securely blocked in position.
Accidental movement of control lever or leak in hydraulic system could cause loader to drop, resulting in
severe injury.
Do not lift or carry personnel on a loader or attachment; a slip or fall could cause bodily injury.
Load on raised bucket or fork can roll back onto operator area, causing serious injury or death.
When loading material from a large pile, remove the top level first to prevent material from falling, caus
ing death, personal injury, or damage to equipment.
Remove Mid Mount Mower (if equipped) during loader operation.
30-3
SAFETY
Safety Precautions
Do not carry round bales on loader unless loader Is equipped with a restraining device to prevent caie frc:n
rolling down loader frame, resulting in severe injury or death to the operator.
Always use adequate lights or safety warnings when transporting machine on public roads and a.de' ca;k.
Be certain SMV emblem is visibie. Check with your local law enforcemeni agencies for soec fic re
quirements.
Avoid loose fill, rocks and holes; they can be dangerous for loader operaiicn or movemeri.
Be careful when working on inclines.
Allow for the loader length when making turns.
Before disconnecting hydraulic lines, relieve all hydraulic pressure. Escaping hydraulic oii under pressure
can have sufficient force to penetrate the skin, causing serious personal injury.
If injured by escaping fluid, obtain medical treatment immediately.
Do not operate the loader if the fittings are leaking or if the hoses are damaged. A sudden line burst would
cause the loader to drop suddenly, causing Injury to personnel or damage to the tractor or ioader.
A ioader bucket or attachment should be transported in a low position at slow ground speeds, especially if
the ground is irregular. Make turns slowly and use the tractor brakes cautiously. A fuii bucket in the raised
position alters the center of gravity location of the machine and increases the possibility of mishaps.
Lower all components before leaving the machine. All attachments should be in closed position and
Bucket resting on Ground. Elevated components can fall and cause serious injury.
Never work beneath a raised loader unless it is securely blocked with a safety bar. A suitable safety bar can
be fabricated following dimensions in the-illustration below.
30-4
Fig.3
LOADER SPECiFieATlOHS
Specifications shown are based on ASAE Stan
dards. Specificaiions may vary with tractor
model, front axie configurations, tire size op
tions and type of Attachment.
Front Tires
Rear Tires
A Maximum Lift hi .....................................................................................................
B Clearance with Bucket Dumped...
C Reach at Maximum Height....................................................................................
D Maximum Dump Angle
E Reach with Attachment on Ground........................................................................40.75”
F Attachment Rollback Angle
G Digging Depth 3elow Grade
H Overall Height in Carry Position............................................................................
L Length of Attachment
Lift Capacity to Full Height....................................................................................350 lbs.
Breakaway Capacity.............................................................................................
Bucket Cylinders...................................................................................................2.0” x 8.5”
Lift Cylinders.........................................................................................................
Relief Valve Pressure Setting...............................................................................1400 psi
Material Bucket.....................................................................................................40”
Lift Boom
Lower Boom
Dump Bucket
Retract Bucket
.............................................................................................................16-6.50 (4 piy) 28 psi
.............................................................................................................23-10.50 12 psi
63.5”
........................................................................49.0”
15.5”
..........................................................................................
...................................................................................
..................................................................................
................................................................................................
CYCLE TIMES
Idle
7,6 sec. 2.9 sec.
4.1
3.4 1.4
5.1
1/2 Throttle
2.2
2.0 1.7
Full Throttle
2.4 sec.
2.1
1.3
37 °
17°
2.0”
42.75”
15.0” (Norn.)
700 lbs.
1-5” x 11.5”
40-1
Bucket
Width
9t-
40
Cu Yd.
.16
ßmm SPECIFICAT. ms
!\^alerlal Bocket Capacities
struck Capacity Rated {Hi
Cu. Ft.
4.2
Cu. Meters
.12
Cii. Yd.
.19
Cu. F:
5.0
C-.
40-2
LUe SiCATiOl AMD MAIMTEI-JANCl
Do,not perform an, ,
tions witr ioader raised off ground. For addi
tional acc3—
loader.
important;
Lower the
pressure in loader hydraulic lines prior to perfor
ming any service/maintenance operations or, the
tractor or loader.
Av
ktWARNING! Escaping fluid under pressure
can have sufficient force to penetrate the skin,
causing serious injury. Before disconn acting
lines, be sure to relieve all pressu.^a. B ore
applying pressure to the system, be sur ill
connections are tight and that lines, pi . 33 and
hoses are not damaged. Fluid escaping from a
very small hole can be almost invisible. Use a
piece of cardboard or wood rather than your hands
to search for suspected leaks.
See a Doctor at once if injured by escaping fiuid.
Serious infection or reaction can develop if cor
rect medical treatment is not administered im
mediately.
A.
^CAUTION. Do not operate the loader If the
fittings are leaking or if the hoses are damaged.
A sudden line burst could cause the Boom
Assembly to drop suddenly, causing damage to
the tractor or loader or injury to personnel.
kCAUTlON. Operate the loader from the trac
tor seat only.
--------
loader to the ground and relieve
vice/Maintenanca Opera-
—ad off ground. For addi
-----------------------
to tractor components remove
—
Refer to “Lubncatson .'cd 3 ienanca Ch:;- "
for quick reference tc '-’air.. 3 ice Opera!; 5.
Figure 4.
Check hydraulic system fluid le**, il. Lower ioe
to ground 3:'d re+'ict bucket fully. Rem ;
Overflow plug ioca >d on ‘'’s ,.a face of FH
Loader upriyri/Rsf: .,:''-oir. -iL reservoir to
C'/erlcw. Use Type ’A” hydraulic fluic or
equivalent.
Note:
When checkina Hydrai:''C c
Loader ¿nouid bs Oi thgrc _nd and buck ■ fu, /
retracted. {All Cytinoers In Retracted pcs. ..:n.)
Drain and replace Hydraulic fluid and Filter every
300 hrs./annually. Use Hydraulic Fluid Reservoir
Return port to Drain Reservoir.
Service interval should be shortened if loader is
operated in adverse conditions.
Use Type “A” Hydraulic Fluid or Equivalent.
Grease ail loader pivot points daily (10 hours).
Refer to Tractor Operators Manual for lubricant
recommendations.
Inspect hydraulic hoses, connections, control
valve and cylinders for evidence of leakage.
Tractor Tire inflation should be checked at
recommended intervals to ensure tire inflation is
to specifications.
ste, on _ev=
»CAUTION. Do not stand or walk under a
raised attachment. Accidental movement of
control lever or leak in hydraulic system could
cause Boom Assembly to drop, causing severe
Injury.
50-1
Front - 28 psi
Rear - 12 psi
Unequal rear tire inflation can result in bucket
not being level to the ground.
Front tires should be maintained at maximum
recommended inflation to maintain normal tire
profile with added weight of loader/material.
kCAUTION. The tractor/loader should only be
A
operated with all safety equipment properly in
stalled.
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