Troy-Bilt 13034 User Manual

$7.50
Models
13034
■13HP Gear Drive
Manual
_______
Lawn Tractors
Safety
Controls
Operation
Maintenance
13035 13036 13037
»1996 Garden Way Inc.
■13HP Hydro Drive "15HP Hydro Drive
■16HP Hydro Drive
Form 1771670 (5/95)

Introduction

Thank you for purchasing this product. We feel you now own one of the finest pieces of equipment available.
All information in this manual is based on the latest product information available at the time of printing.
This manual is considered a permanent part of the unit and must stay with the unit if resold.
This is a safety, operation and general maintenance manual which does not attempt to cover major repairs.
Our equipment is carefully designed, engineered and
manufactured for excellent performance if properly operated and
Table of Contents
Introduction................................................................................ 2
Table of Contents...................................................................... 2
Service Information
Unit Service and Repair
Warranty Service................................................................... 3
Engine Service...................................................................... 3
Identification Numbers............................................................... 3
Section 1: Safety........................................................................ 4
Section 2: Attachments and Kits................................................ 9
Section 3: Safety Decals............................................................ 10
Section 4: Features & Controls
Choke Lever.......................................................................... 12
Throttle Lever........................................................................ 12
Light Switch........................................................................... 12
Attachment/PTO Drive Switch............................................... 12
PTO Indicator Light............................................................... 12
Hour Meter............................................................................ 12
Ammeter................................................................................ 12
Safety Start Switch................................................................ 12
Cruise Control Switch............................................................ 12
Cruise Indicator Light
Travel Pedal........................................................................... 13
Gear Shift Lever Mower Height Adjusting Knob
Brake Pedal........................................................................... 13
Parking Brake........................................................................ 13
Attachment Lift Lever
Steering Wheel...................................................................... 14
Fuel Level Window................................................................ 14
Section 5: Operation.................................................................. 15
Pre-Operation Checklist........................................................ 15
Tire Pressure................................................................... 16
Seat Adjustment.............................................................. 17
Operation............................................................................... 17
Starting Procedure
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maintained. Read this manual to familiarize yourself with the unit, its features and operation.
Our products have passed the rigid safety standards set by the Outdoor Power Equipment Institute and an independent testing laboratory.
The unit's warranty statement is included on the back cover of this manual. Read it thoroughly. Also, please complete and return the postpaid owner registration card included with this manual. This card registers each unit and owner at the factory in order to provide bulletins and safety literature.
Stop Engine..................................................................... 18
I nterlock System Test..................................................... 18
Drive System................................................................... 18
Moving Tractor Manually................................................. 19
Brake Check.................................................................... 19
Steering Check................................................................ 20
Cruise Control Attachment/PTO Drive Attachment Lift
Section 6: Maintenance.............................................................. 22
Hood Removal/lnstallation..................................................... 23
Engine Oil
Engine Oil Filter..................................................................... 24
Flywheel Screen.................................................................... 24
Fuel Filter............................................................................... 24
Air Cleaner............................................................................. 24
Carburetor.............................................................................. 25
Battery
Spark Plugs............................................................................ 26
Fuse....................................................................................... 26
Fender Removal/lnstallation.................................................. 26
Brake Adjustment
Gear Drive Shift Linkage Adjustment..................................... 28
Gear Drive Shift Cable Adjustment Hydrostatic Neutral Adjustment Hydrostatic Maintenance and Lubrication Drive Belt Removal/lnstallation
Tire Pressure
Maintenance Chart
Troubleshooting Chart............................................................ 32
Lubrication Chart
Section 7: Storage...................................................................... 34
Section 8: Specifications Warranty
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Back Cover
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Service Information

Unit Service and Repair

Contact an authorized dealer to service your unit. Provide the dealer with the unit's model/serial number and the part’s description. Do not return parts directly to the factory.

Warranty Service

The warranty tor this unit is printed on the back cover of this
manual. Warranty service is available from your authorized dealer.

Lett and Right Sides

Left and right sides of this unit are determined from the
operator's position, facing the direction of forward travel.

Engine Service

For engine service, contact an authorized engine dealer. To locate an authorized engine dealer, refer to the “Yellow Pages” under “Engines—Gasoline” or “Gasoiine — Engines”. Provide
the dealer with the engine model and serial numbers.

Warning to all operators in California and other applicable states.

Under California law, and under the laws of several other states, it is not lawful to operate an internal
combustion engine using hydrocarbon fuels on any forest covered, brUsh covered, or grass covered
land, or on land covered with grain, hay, or other flammable agricultural crop, without an engine
spark arrester in continuous effective working order.
The engine on this unit, like most outdoor power equipment, is an internal combustion engine that burns gasoline, a hydrocarbon fuel. Therefore, this unit must be equipped with a spark arrester muffler in continuous effective working order. The spark arrester must be attached to the engine exhaust system in such a manner that flames or heat from the system will not ignite flammable material. Failure of the owner/operator of this unit to comply with this regulation is a misdemeanor under California law, and may also be a violation of other state and/or federal regulations, laws, ordinances, or codes. Contact the
local fire marshal or forest service for specific information about which regulations apply in your area.
A
Identification Numbers
Section 1

Safety

This is a safety alert symbol. It is used in this manual and on decals on the unit to alert you to
A
potential hazards. Whenever you see this symbol, read and obey the safety message that follows it. Failure to obey the safety message could result in personal injury or property damage.
Important!

Safe Operating Practices for This Unit

INTRODUCTION

1. Unit is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
2. Serious accidents which may cause injury or property damage can occur if the following safety guidelines are not followed. Operator is solely responsible for accidents or hazards that occur when
using unit. Preventing accidents is the responsibility of every equipment operator. Accidents can be prevented. Be careful before, during and immediately after use of any powered equipment. The
following general safety precautions must
be fully understood and followed during operation. Review these instructions
frequently and never take chances. If you
do not understand any part of this manual or need assistance, contact your dealer or our service department.

TRAINING

factory at the address indicated in this
manual. Provide the model/serial number
of unit when ordering.
2. Read and understand the owners manual provided with each attachment used with this unit.
3. Read the engine operation and maintenance manual provided with this unit before operation. Read and follow all safety instructions provided in that manual.
4. Only allow responsible adults, who are
familiar with the instructions, to operate the unit.
5. Know the location and function of all controls before operating unit. Know how to stop engine and attachments quickly in case of emergency. Familiarize yourself with all safety and operation decals on unit and attachments. If these decals are damaged or not legible, clean or replace them as needed.

PREPARATION

c. Do not operate unit while barefoot.
Do not wear sandals. d. Wear long trousers. e. Wear hearing protection.
2. Do not operate unit when tired, ill or under the influence of alcohol and/or other drugs.
3. Be prepared for an emergency. Keep a first aid kit and fire extinguisher handy. Keep emergency telephone numbers for ambulance, fire, hospital, doctor and
rescue near your telephone.

BEFORE OPERATION

1. Before each use, clear work area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by
mower blades.
1. Read, understand and follow all instructions in this manual and on unit before starting. A free replacement
manual is available from the factory. To order a replacement manual, contact the
1. Wear proper clothing when operating unit. Always wear sturdy footwear (preferably steel-toed shoes) and hearing protection during operation.
a. Wear heavy leather gloves whenever
working near or servicing any cutting edges on unit.
b. Do not wear loose-fitting clothing,
jewelry, scarves, ties, etc., which may get caught in moving parts. Tie up or restrain long hair.
2. Keep unit in safe operating condition. Check the following each time before starting unit:
a. All hardware for tightness (especially
blade mounting hardware—check for proper torque specifications frequently in this area-refer to maintenance section of attachment owners manual).
b. Brakes, steering and other major
controls for proper operation.
Safety (continued)
c. Inspect mower blades for wear or
damage. Broken pieces thrown from a worn or damaged blade can cause serious injury.
d. Check for and maintain correct tire
pressure. Check tires for cuts or
bubbles. Check wheels for damage
or missing hardware. Repair or
replace as required.
e. Check engine oil level and add oil as
required. If oil level is below “ADD” mark, DO NOT run engine.
3. Do not operate unit or attachments without safety devices and shields in place and operating properly.
4. Only use attachments which are approved for use with this unit. Contact our service department if there is a question whether an attachment is approved for unit.
5. When using attachments, use wheel
weights (where required) for extra traction
and proper balance.
6. Check brake function frequently. Adjust and service as required. See “Brake ■ Adjustment” in Section 6, “Maintenance”.
7. Unit is equipped with a safety interlock system, designed to shut off engine when operator leaves seat while an attachment is running or if parking brake is not engaged. If the interlock system is not working properly, repair it before operating this unit.

CORRECT ANY MALFUNCTION BEFORE USING THIS UNIT OR ATTACHMENTS!

gasoline and gasoline containers away from hot engine exhaust. Never allow flame, sparks, smoking materials or other hot objects near gasoline or gasoline fumes.
2. Wipe up spilled gasoline immediately. Only use approved gasoline containers.
3. Leave two inches of air space at top of
fuel tank to allow room for expansion.
4. Store gasoline in a cool, well-ventilated area. Never store unit or fuel container
inside where there is an open flame, such
as a hot water heater, furnace, etc.
5. Never remove fuel fill cap, or add fuel to
fuel tank, if engine is running or hot.
Always replace fuel fill cap before starting engine.
6. Never refuel unit indoors. Refuel outdoors in a well-ventilated area.
OPERATION
1. When starting engine: a. Disengage attachment/PTO (Power
Take-Off) drive. b. Set parking brake. c. Place transmission into neutral
position.
2. Remain seated when starting engine and during operation. Operate unit with
feet flat on running boards at all times.
height adjustment while the engine is running.
c. Disengage attachment/PTO drive,
shut off engine, remove ignition key and wait for all moving parts to stop before unclogging discharge chute, mounting grass catcher or Grass
Reduction System (GRS).
5. Disengage attachment/PTO drive when transporting unit to work area or when attachments are not in use.
6. Be aware of attachment discharge
direction and do not point it at anyone. Do
not operate mower decks without either
the entire grass catcher or the guard in
place.
7. If you strike a foreign object, disengage
attachment/PTO drive, shut off engine, wait for all moving parts to come to a stop
and remove ignition key. Inspect for and repair any damage before operating equipment again.
8. Never carry passengers. Passengers interfere with the safe operation of this unit. Passengers could be struck by foreign objects and/or thrown from unit and severely injured.
HANDLING GASOLINE
1. Use extra care in handling gasoline and other fuels. Gasoline and its vapors are volatile and dangerous. Keep
3. Keep hands, feet, face, hair and clothing away from rotating parts. Stop engine
before removing grass catcher or unclogging chute.
4. When operating a mower deck: a. Mow only in daylight or in good
artificial light.
b. Never dismount to make a cutting
9. Be sure area is clear of other people before mowing. Stop machine if anyone enters the area. Do not operate unit with children, pets or others nearby.
Safety (continued)
10. As a general rule, do not mow in reverse. Disengage power to mower
attachments before backing up. If it is absolutely necessary to back up:
a. Check area on ground directly behind
unit.
b. Continue to observe area down and
to rear while backing up.
11. Approach blind corners cautiously.
12. Always observe the terrain. Watch for and avoid obstacles. Stay away from
holes, ditches, soft or steep embankments and other potentially dangerous terrain. Tall grass can hide obstacles.
13. Wet surfaces reduce traction and stability. Always maintain proper traction. Grip the steering wheel firmly.
14. Slow down before turning.
15. Do not install an automotive-type ball
hitch on this unit. When pulling loads:
a. Use approved hitch points.
b. Limit loads to those which can be
safely controlled.
16. Watch out for traffic when operating
near or crossing roadways.
17. Never leave a running machine
unattended. Always turn off attachment/PTO drive, set parking brake, stop engine and remove key before dismounting.
2. Never allow children to operate this
unit, even under adult supervision. Local
regulations may restrict operator age. Only allow responsible adults, who are familiar with these instructions, to operate this
unit.
3. Never carry children as passengers.
Do not carry ANY passengers. They may
fall off and be seriously injured or interfere
with safe machine operation.
4. Keep children out of the work area and under the watchful care of another responsible adult.
5. Be alert and turn machine off if children
enter the area.
6. Before and when backing, look behind
and down for small children.
7. Use extra care when approaching blind corners, shrubs, trees or other objects
that may obscure vision.
8. Keep children away while performing maintenance or adjustments.
SLOPE OPERATION
4. Always mow up and down the face of slopes, never across. Do not mow near dropoffs, ditches or embankments. The unit could suddenly overturn if a wheel goes over the edge of a cliff or ditch, or it an edge caves in.
5. When using attachments on slopes, use wheel weights, as indicated in Section 2, “Attachments and Kits", for extra traction and correct balance.
6. Do not turn on slopes unless necessary, and then, turn off attachment drive and
turn slowly and gradually downhill.
7. Do not start or stop suddenly when going up or down a slope. Keep all
movement on slopes slow and gradual. Do not make sudden changes in speed or
direction. If the unit has a gear drive transmission, choose a low gear so that you will not have to stop or shift while on the slope.
8. If unit is unable to continue moving
uphill, disengage attachment/PTO drive,
check area on ground immediately behind
unit, watch area to rear and proceed
backward slowly.
9. Do not operate unit on steep slopes
where there is a risk of an overturn. Do
not mow slopes with an incline of more
than 10“. Use slope gauge included with
your unit as an aid in determining the
incline of a slope.
CHILDREN
3
1. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity.
Never assume that children will remain
where you last saw them.
1. Slopes are a major factor in loss-of-
control and tip-over accidents which can
result in severe injury or death. All
slopes require extra caution. If you
cannot back up the slope or if you feel uneasy on it, do not operate this unit on
the slope.
2. Remove obstacles such as rocks, tree limbs, etc.
3. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
10. Use extra care with grass catchers or other attachments. These can change the stability of unit.
11. Do not operate unit on wet grass. Reduced traction could cause sliding.
12. Do not try to stabilize unit by putting
your foot to the ground.
13. Do not park unit on a hill.
Safety (continued)
STOPPING
1. Before leaving operator’s position or before leaving tractor unattended:
a. Bring unit to a complete stop.
b. Disengage attachment/PTO drive. c. Lower attachments to ground. d. Set parking brake. e. Shut off engine and remove ignition
key.
f. Wait for all moving parts to come to a
complete stop.
2. Disengage attachment/PTO drive when transporting tractor or when attachments are not in use.
MAINTENANCE
1. Before performing any service, adjustments or maintenance on unit, engine or attachments:
a. Park unit on a firm and levei
surface. b. Disengage attachment/PTO drive. c. Lower attachments. d. Move aii controi ievers to
“Neutral”. e. Apply parking brake. f. Shut off engine. Remove ignition
key and ailow engine to cool.
2. Always wear sturdy footwear (preferably steel-toed shoes), long trousers, hearing and eye protection while doing any maintenance on unit. Do not wear loose-fitting clothing, jewelry, scarves, ties, etc., which could get caught in moving parts. Tie up or restrain long
hair.
3. Mower blades are extremely sharp. Use caution when servicing. Wear gloves or wrap blades in rags. Wear eye protection when sharpening blades.
4. Keep children away while performing maintenance or adjustments.
5. Provide safe, adequate light in your work area. NEVER USE AN OPEN FLAME FOR ILLUMINATION! Use only a portable safety light enclosed in a wire cage for working inside or under unit. NOTE: Hot
filaments from a broken light bulb can ignite spilled fuel or oil.
6. Keep nuts and bolts tight (especially blade mounting hardware—check for proper torque specifications frequently in
this area-refer to maintenance section of
attachment owners manual). Keep equipment in good condition.
7. Never tamper with safety devices. Check their proper operation regularly.
Repair or replace as necessary.
8. Keep machine free of grass, leaves or other debris build-up. Clean up oil or fuel
spillage. Allow machine to cool before storing.
9. Grass catcher components are subject
to wear, damage and deterioration, which
could expose moving parts or allow objects to be thrown. Check their proper operation regularly. Repair or replace as
necessary.
10. Frequently check components and replace when necessary. Use only factory­approved replacement parts. Parts manufactured by others may present safety hazards even though they may fit on the unit.
11. Replace muffler if worn or defective.
12. Keep all safety and operation decals in place. If these decals are damaged or not legible, clean or replace them as needed. Refer to Section 3, “Decals”, for decal description and location.
13. Check brake operation frequently.
Adjust and service as necessary as
indicated in Section 6. “Maintenance”.
14. Chock wheels (place blocks of wood in
front of and behind wheels) when
performing maintenance with the parking brake off. Securely support unit if it must be raised for any reason.
15. Check wheel attachment hardware regularly and ensure it is properly secured. Do not attempt to mount a tire on a wheel rim unless you are experienced in doing so. Follow proper safety precautions and use proper tools. Mounting a wheel improperly could result in serious injury or death.
16. Do not inflate tires above recommended pressures. Use a clip-on chuck to inflate tires, with an extension
hose long enough to allow you to stand to one side and NOT over or in front of the tire assembly.
17. Towing or pushing unit with another
vehicle will damage transmission. Push
unit by hand only.
18. Use a heavy-duty trailer to transport
unit. Lower attachments to trailer bed. Set
parking brake. Fasten unit securely to
trailer with straps, chains or cables. Unit
must be secured to trailer facing forward.
Severe damage can occur to hood of unit
if it is trailered facing backwards.
19. Use extra care when loading or unloading the machine into a trailer or truck.
20. Do not use food or beverage containers to store waste materials. Using such containers could result in accidental poisoning.
21. Hood retaining hardware may become
hot from engine exhaust. Burns may
result. Do not remove hood without first stopping engine and allowing these parts to cool.
Safety (continued)
ENGINE
1. Read the provided engine operation and maintenance manual completely before operation. Read and follow all safety instructions provided in that manual.
2. BEFORE SERVICING ENGINE:
Disconnect spark plug wire and keep it
from touching spark plug.
3. Keep engine free of grass, leaves, oil
and grease.
4. Engine exhaust is extremely hot. Keep
grass, oil, fuel and other combustible materials far away from engine exhaust.
5. Do not change engine governor setting.
Over-rewing may damage engine and will void warranty.
6. Never run an internal combustion
engine inside a closed area. Engine exhaust contains carbon monoxide gas, a deadly poison. Carbon monoxide is odorless, colorless and tasteless. Do not operate unit near buildings, windows or air conditioners. If engine is run in a garage, open all doors and allow for adequate ventilation.
7. Do not run engine with hood open.
Hood damage may occur.
BAHERY
1 BEFORE WORKING WITH ELECTRICAL WIRES OR COMPONENTS: Disconnect the battery ground (negative) cable first.
Disconnect the positive cable second. The battery ground (-) cable must be
disconnected first and reconnected last.
2. Before attempting to charge battery,
understand and follow correct procedure
or bring battery to a factory-authorized
dealer for charging. Do not charge a
frozen battery.
3. Battery electrolyte can cause severe burns. Eye contact can cause blindness.
Always wear approved safety goggles when working around the battery.
4. If electrolyte contacts skin or eyes:
a. Flush affected area with water. b. Apply baking soda to neutralize acid. c. Flush eyes with water for 10-15
minutes.
d. Call a physician immediately.
5. If electrolyte is swallowed:
a. Drink large amounts of water or milk.
b. Follow by drinking milk of magnesia,
beaten eggs or vegetable oil.
c. Call a physician immediately.
6. Electric storage batteries give off highly explosive hydrogen gas while charging and continue to do so for some time after receiving a steady charge. Do not, under any circumstances, allow an electric spark or an open flame near the battery. Do not
lay tools across the battery terminals as this may result in a spark or a short circuit which may cause an explosion. Use a flashlight to check electrolyte level.
STORAGE
1. Do not store unit inside a building where fumes from fuel in fuel tank may reach an open flame or spark. Allow unit to cool before moving it inside an enclosure. Use a gasoline storage stabilizer when storing unit.
2. Keep unit and fuel supplies securely locked away to help prevent access by children.
3. Remove ignition key.
4. Disconnect battery cables or remove battery if unit is to be stored for an
extended period. Remove negative
(ground) cable first. Re-connect negative (-) cable last.
5. Fully charge battery before storage. Store battery in a cool, dry place, out of reach of children.
Section 2

Attachments and Kits

A full line of attachments available for your unit are listed below. The information is the most current at the time this manual was printed. Check with the nearest dealer for current information.
Modei

Description

1 MOWER DECKS
14051 42" Side Discharge Deck 14052
14060 42" Rear Discharge Deck 14049 38" Mulching Mower
48" Side Discharge Deck
For Models 13036 & 13037 only.
Eliminates clippings and bagging.
GRASS COLLECTION
14058
14070
14081
14037
14039
14079
Power Packer Pius
Air assist bagger. Requires model 14081 or 14070.
Grass Collection Cart
21.25 cubic foot/17-bushel grass collector. May also be used as a dump cart. Requires model 14058.
2-Bag Grass Collector
Mounts to rear of tractor. 6-bushel capacity. Requires model 14058.
SNOW REMOVAL
2-Stage Snowthrower
For use with models 13036 & 13037. Requires model 14078. Model 14090 recommended.
1-Stage Snowthrower
Requires model 14078. Model 14090 recommended.
44" Snow Blade
Requires model 14078. Model 14090 recommended.
Model Description

OTHER AHACHMENTS & KITS

14032 42/48 GRS

Grass Reduction System. Mulching
attachment for models 14051 & 14052
mower decks. For use with models 13036 &
, 13037 tractors.
14038 I 29" Tiller (not for model 13034) 14053 I Tire Chains
I 20" RS turf.
14076
14078 I Push Arm Kit
14082 Sleeve Hitch Kit
14083
14087 i Storage Cover
1767977 Arm Rest Kit
1767979 Lift Assist Kit
1768854 Ammeter Kit
1768856 Hour Meter Kit
I
Dump Cart
I 10-cubic foot/8-bushel capacity.
Required for use with models 14037, 14039 & 14079.
For approved aftermarket attachments.
I
Cab
Can be used with all Other attachments.
Mounts to existing tractor seat. For models 13036 & 13037.
For use with models 13034 & 13035.
Standard on models 13036 & 13037.
Monitors electrical system current. Standard on model 13037.
Registers hours of use. Standard on model
13037.
COUNTER BALANCE
14090
30915 Drawbar Weight
Rear Wheel Weights
Improves rear-wheel traction.
Mounts to rear of tractor when additional weight is needed.
Section 3

Safety Decals

Refer to this section for safety decal description and location. Keep safety decals on unit clean, legible and intact. Refer to Parts List
and see your dealer for replacements when necessary.
Ref. Letter
A
B C D
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.Tunnel Decal—Located between running boards on top of fender .Fuel Level Decal—Located around fuel level window in fender
Crushing Hazard Decal—Located on attachment lift arms under running boards
.Fire Warning Decal—Located on top of fender under seat
Description and Location
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^
1 1 2 1
Raise
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^
Lower /
fi
Grip lever firmly. Lockdown when changing attachments.
Adjust with attachment in raised position.

ADANCER

ROTATING BLADES CAN CUT ARMS AND LEGS.
Look down and behind before and while back-
• Do not carry passen-
gers. They fall oft.
OBJECTS MAY BE THROWN FROM MOWER.
■ Before mowing, clear lawn of all debris.
MAXIMUM SAFE OPERATING ANGLE IS 10°.
• Exceeding maximum safe • if you cannot back up a operating angSe may hill - do not drive on it.
cause overturn or loss , „ o con ro . uphill disengage attach-
• Travel up and down ment drive (PTO) and
slopes, not across. back down slowly.
Safety Decals (continued)
TO AVOID SERIOUS INJURY READ ALL SAFETY PRECAUTIONS CAREFULLY.
• Read owner/operator manual.
• Avoid sudden turns.
• Do not mow when children or
others are near.
• Do not allow children or untrained adults to operate unit.
• Use caution whert approaching obstacles that block your view.
• Keep all safety devices in place
and in working order.
• When leaving machine, stop engine, set parking brake and remove key.

A WARNING

B.
C.
D.

A WARNING

GASOLINE IS FLAMMABLE. Stop engine, avoid heat, sparks
and open flame when refueling.
CRUSHING HAZARD. Lock lift lever down before
changing attachments.

ik WARNING

Note: Maintenance decal is under hood.
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