Troy-Bilt 12183 User Manual

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Page 1

GARDEN WAY INCORPORATED

Parts Catalog

5.5 HP Model Tiller

Model

12183

Serial Numbers 121831100101 - 121831199999

Page 2

HANDLEBAR ASSEMBLY & CONTROL LEVERS

TROY-BILT®5.5 HP TILLER MODEL 12183

Page 3

MODEL 12183 TROY-BILT®5.5 HP TILLER

REF PART No. No. DESCRIPTION QTY.

1 1917141 Handlebars–(incl. Ref. No.’s 2,

3 and 3A)................................... 1

2 9125 Grip–handlebars ........................... 2

3 1916931 Decal–for operator control panel... 1

3A 1916930 Decal–Troy-Bilt ProLine................. 1

4 1916784 Reverse Cable Assembly ............... 1

5 20703 Handle, Height Adjustment............ 1

5A 9955 Washer–keyed............................... 1

6 1900475001 Bracket–handlebar height adjust ... 1

7 1100046 Screw–hex hd., 3/8-16 x 1*........... 2

8 9904 Washer–plain (flat) 3/8, S.A.E........ 2

9 9837 Locknut–hex, 3/8-16 ..................... 2

10 9338 Hair Pin Cotter............................... 3

11 20830 Maneuvering Clutch Lever–

complete (incl. grip, #9198)....... 1

12 9198 Grip–maneuvering clutch lever...... 1

13 9442 Wheel Gear Control & Cable

Assy. (incl. Ref. No.’s 14, 15,

19, 21, 22, and 23)..................... 1

14 9057 Knob–wheel gear control lever...... 1

15 1186211 Nut–hex, 5/16-24, wheel gear

cable adjustment........................ 2

16 1100068 Screw–hex hd., 3/8-16 x 3/4* ....... 2

17 1100243 Lockwasher–3/8............................ 2

19 9202 Ties–plastic.................................... 2

21 1114748 Screw–round hd, No. 10-32 x 1/2. 8

22 1100240 Lockwasher–No. 10....................... 2

23 1186208 Nut–hex, No. 10-32....................... 2

24 9390 Grip–paddle................................... 2

25 20863 Bail–forward clutch control (incl.

two Grips, Ref. No. 24).............. 1

26 20862 Adjuster Assembly (incl. Ref. No.’s

27, 28, 29, 30, 38 and 39).......... 1

27 9532 Klip Ring........................................ 2

28 20808 Adjuster, Right Side....................... 1

29 20809 Adjuster, Left Side ......................... 1

30 9059 Spring–Adjuster............................. 1

31 9522 Nut–rectangular............................. 1

32 9386 Klip Ring........................................ 1

33 20831 Rod–forward clutch....................... 1

34 97083 Pin–Clevis...................................... 1

35 9853 Sems Nut....................................... 4

36 20806 Bracket–bail support...................... 2

37 20888 Swivel............................................ 1

38 9432 Bushing......................................... 1

39 9973 Washer.......................................... 1

40 1100805 Screw–hex hd., 1/4-20 x 3/4* ....... 1

41 9811 Nut–1/4-20.................................... 1

42 9552 Screw–flanged hex hd, self-

tapping, 1/4-20 x 1/2*................ 2

HANDLEBAR ASSEMBLY & CONTROL LEVERS

* Specify GRADE 5 if ordering part locally.

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1 1917143 Hood–tine cover, with hinged flap

(Incl. Ref. No. 17)...................... 1

2 1100243 Lockwasher–3/8............................ 2

3 2527 Bracket–hood & depth regulator

(Incl. Ref. No. 9)....................... 1

4 90038 Screw–flanged hex hd.,

5/16-18 x 5/8*.......................... 2

5 9811 Locknut–hex, 1/4-20..................... 1

6 1100069 Screw–hex hd., 1/4-20 x 1*.......... 1

7 9384 Spring–depth regulator plunger.... 1

8 9438 Spacer........................................... 1

9 9308 Roll Pin–1/4 x 1 (spiral)................ 1

10 1117A Bar Assembly–depth adjustment

(Incl. Ref. No’s. 11 and 12)........ 1

11 9120 Ring–retaining, tolerance ring....... 1

12 9119 Knob–depth regulator

(Incl. Ref. No. 11)...................... 1

13 1100043 Screw–hex hd, 3/8-16 x 1-1/4*..... 2

14 1113-1 Bushing–spacer, drag bar ............. 2

15 1186231 Nut–hex, 3/8-16............................ 2

16 20775 Drag Bar–depth regulator ............. 1

17 1916932 Decal–tiller operating instructions 1 18 9553 Screw–hex hd, self-tapping,

5/16-18 x 1/2*........................... 2

19 9552 Screw–flanged hex hd, self-tapping,

1/4-20 x 1/2*............................. 2

REF PART No. No. DESCRIPTION QTY.

* Specify GRADE 5 if ordering part locally.

HOOD, BRACKET & DEPTH REGULATOR

TROY-BILT®5.5 HP TILLER MODEL 12183

Page 5

REF PART No. No. DESCRIPTION QTY.

1 9621 Oil Seal........................................ 2

2 9511 Ring–retaining, heavy-duty, ext... 2

3 1166-1 Shim–1-1/64 I.D., .062 thick....... A/R

--- 1166-2 Shim–as above, but .030 thick.... A/R

--- 1166-3 Shim–as above, but .015 thick.... A/R

--- 1166-4 Shim–as above, but .010 thick.... A/R

4 1086 Bushing....................................... 2

5 2494 Wheel Shaft (axle)–incl. Ref. No. 6 1

6 9373 Key–hi-pro (1/4 x 1-5/16)............ 1

7 20914 Gear–wheel drive (worm gear).... 1

8 9935 Shim–1.016 I.D. x 1.468 O.D. x

.062 thick................................. 1

9 20712 Clutch–wheel drive, cast iron....... 1

10 20879 Eccentric Shaft–wheel clutch....... 1

11 1442 Pin–eccentric shaft...................... 1

12 9055 Spring.......................................... 1

13 9622 Oil Seal–eccentric shaft............... 1

14 20757 Lever–eccentric shaft .................. 1

15 11000804 Screw–hex hd., 1/4-20 x 1/2* ..... 1

16 97074 Ball Bearing–for tiller shaft.......... 2

17 20896 Tiller Shaft–incl. Ref. No. 18........ 1

18 1104 Key–woodruff, 1/4 x 1-1/4........... 1

19 20913 Worm Gear–bronze, tiller drive.... 1

WHEEL SHAFT, ECCENTRIC SHAFT & TILLER SHAFT ASSEMBLIES

* Specify GRADE 5 if ordering part locally. A/R - As Required

MODEL 12183 TROY-BILT®5.5 HP TILLER

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ENGINE, SUPPORT BRACKETS, PULLEYS, BELTS & BELT COVER

TROY-BILT®5.5 HP TILLER MODEL 12183

Reverse Clutch Cable

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ENGINE, SUPPORT BRACKETS, PULLEYS, BELTS, & BELT COVER

* Specify GRADE 5 if ordering part locally. ** See your local authorized engine service dealer for engine

parts or service. Refer to engine nameplate for engine type and code information.

MODEL 12183 TROY-BILT®5.5 HP TILLER

1 ** Engine – 5.5 HP,

standard recoil start .................. 1

2 1917326001 Bracket, Clutch Cable.................... 1

3 1100242 Lockwasher–5/16.......................... 8

4 1111696 Screw–hex hd., 5/16-24 x 1/2....... 4

5 1904557 Decal–Hot surfaces/belt warning .. 1

6 1917139 Cover–(incl. Ref. No. 5) ................ 1

7 1186391 Nut–5/16-18, Flange Lock............. 2

8 1108841 Key–3/16 x 1-1/2 .......................... 2

9 1138-1 Washer–Disc Spring..................... 1

10 1916520 Pulley, Engine Drive...................... 1

11 9944 Washer, Belleville.......................... 2

12 9572 Screw–hex hd., 5/16–24 x 1-1/8... 2

13 1111606 Screw–hex hd., 5/16–18 x 2......... 1

14 1916578001 Reverse Idler Arm......................... 1

15 1916535 Pulley, Reverse Idler..................... 1

16 1107382 Washer, Flat, 5/16......................... 2

17 1916725 Belt Guide ..................................... 1

18 1110107 Locknut, 5/16–18.......................... 1

19 1916559001 Bracket, Reverse Idler................... 1

20 1916536 Bushing......................................... 1

21 1916728 Spring, Reverse Return................. 1

22 1916522 Pulley, Transmission ..................... 1

23 1440 Support Washer............................ 1

24 1916753 Reverse Drive Belt......................... 1

25 1909404 Forward Drive Belt ........................ 1

26 1900396 Screw–hex hd., #10-32 x 1/2,

self-tapping ............................... 4

27 1916189001 Guard, Belts/Pullyes...................... 1

28 1186230 Hex Nut, 5/16–18.......................... 4

29 1186329 Screw–flanged hex hd.,

5/16-18 x 3/4*........................... 4

30 1916797001 Support Bracket–engine, left side . 1 31 1916796001 Support Bracket–engine, right side 1 32 ---- Ref. No. not used 33 ---- Ref. No. not used 34 ---- Ref. No. not used 35 1100799 Screw–hex hd., 5/16–18 x 1-1/2... 4

36 1917131 Decal–Stabilization........................ 1

REF PART No. No. DESCRIPTION QTY.

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TROY-BILT®5.5 HP TILLER MODEL 12183

FORWARD/REVERSE IDLER ASSEMBLY

REF PART No. No. DESCRIPTION QTY.

1 1110108 Locknut–hex, 3/8-16..................... 2

2 9090 Pulley–idler, forward tiller ............. 1

3 20532 Spacer........................................... 2

4 1916192001 Idler Arm–left, forward tiller

direction.................................... 1

5 9338 Hairpin Cotter................................ 1

6 20545 Washer–plain, 5/16....................... 1

7 1111607 Screw–hex hd., 5/16-18 x 2-1/4*.. 2

8 1916727 Spring........................................... 1

9 9479 Pivot Bushing................................ 2

10 9340 Pin ................................................ 1

11 20517-01 Forward Link................................. 1

12 1916194001 Mounting Bar................................ 2

13 1100242 Lockwasher–5/16.......................... 2

14 1186230 Nut–hex, 5/16-18.......................... 2

15 1916195001 Shifting Base................................. 1

16 20553 Spacer–Bushing............................ 2

17 ---- Ref. No not used.

18 1916196001 Bellcrank....................................... 1

19 1100043 Screw–hex hd., 3/8-16 x 1-1/4*.... 1

20 1186331 Screw–flanged hex hd.,

5/16-18 x 1................................ 1

21 1917149001 Belt Guide–forward belt ................ 2

* Specify GRADE 5 if ordering part locally.

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MODEL 12183 TROY-BILT®5.5 HP TILLER

MAIN DRIVE SHAFT

1 1714 Bearing–tapered roller with race.. 1

2 20718 Gear–spur, main drive shaft......... 1

3 9301 Key–3/16 sq. x 1.......................... 1

4 11603 Drive Shaft–with integral, single-lead

worm at front and six-lead worm at rear (includes pressed-on #1714 rear roller bearing, race

for bearing and #9301 key)...... 1

5 1224-1 Shim–rear bearing cap, .010 thick

(see Note 1)............................. A/R

5 1224-2 Shim–same as above, but .030 thick

(see Note 1)............................. A/R

5 1224-3 Shim–same as above, but .005 thick

(see Note 1)............................. A/R

... 1325C Shim Set–includes the following

shims: two 1224-1; two 1224-2;

one #1224-3 ............................ A/R

INPUT PINION SHAFT & GEAR ASSEMBLY

6 9572 Screw–hex hd., 5/16-24 x 1-1/8* 1 7 9944 Washer–disc spring (concave

surface faces pulley)................ 1

8 1108841 Key–3/16 sq. x 1-1/2................... 1

9 20880 Pulley–transmission drive........... 1

10 1440 Washer–support.......................... 1

11 85030 Oil Seal–input pinion shaft, front. 1 12 9500 Ring–retaining (snap ring), external 1

13 9953 Washer–thrust............................. 2

14 9428 Bushing....................................... 1

15 9677 Set Screw–5/16-18 x 3/8*........... 1

16 20791 Input Pinion–steel shaft............... 1

17 20792 Gear–input pinion........................ 1

18 9093 Retainer–snap ring, external........ 1

19 20799 Pinion Assy–(incl. one each of Ref.

No.’s 16, 17 and 18.................. A/R

20 9517 Retainer–snap ring, internal ........ 1

REF PART No. No. DESCRIPTION QTY.

* Specify GRADE 5 if ordering part locally.

A/R - As Required

MAIN DRIVE SHAFT, INPUT PINION SHAFT & GEAR ASSEMBLIES

NOTE 1–Shim between drive shaft rear bearing and rear bearing cap to achieve 5-to-10 thousandths of an inch (.005-.010) end play on drive shaft.

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BOLO TINES, WHEELS

TROY-BILT®5.5 HP TILLER MODEL 12183

Page 11

1 1100043 Screw–hex hd., 3/8-16 x 1-1/4*.... 16

2 1270-2A Bolo Tine–single, right hand tine

used on left side of tiller (Incl.

two of each Ref. No.'s 1 and 3). 8

3 1733398 Hex Locknut, 3/8-16 ..................... 18

5 1982612 Screw–hex hd., 3/8-16 x 2,

GRADE 8.................................... 2

7 1270-1A Bolo Tine–single, left hand tine

used on right side of tiller (Incl.

two of each Ref. No.'s 1 and 3). 8 8 1902154001 Tine Holder–for bolo tines, left

and right sides........................... 2

-- 1901118 Replacement set of 16 Bolo Tines– includes eight each of right hand and left hand tines, and sixteen

each of Ref. No.’s 1 and 3.......... 1

9 2706-01 Wheel & Tire Assy–left side .......... 1

10 2706-02 Wheel & Tire Assy–right side........ 1

11 9380 Clevis Pin–.312 x 1-3/4 long......... 2

12 9338 Hitch Pin....................................... 2

10802 Custom Tilling Tine Kit–(Includes

8 #2475-1 bolo tines, 8 #2475-2 bolo tines, 16 #1100043 screws and 16 #1733398 locknuts) . . . 1

2475-1 Bolo Tine, custom tilling, left hand.. . 8 2475-2 Bolo Tine, custom tilling, right hand . 8

REF PART No. No. DESCRIPTION QTY.

BOLO TINES, WHEELS

CUSTOM TILLING TINES (EXTRA LONG-WEARING)

Special hard-faced tines that are thicker than standard tines for use in sandy, gritty soil, when custom tilling or market gardening

IMPORTANT: Left and right sides of tiller are determined by standing in the operator position and facing the direction of forward travel.

* Specify GRADE 5 if ordering part locally.

MODEL 12183 TROY-BILT®5.5 HP TILLER

Page 12

TROY-BILT®5.5 HP TILLER MODEL 12183

REF PART No. No. DESCRIPTION QTY.

TRANSMISSION HOUSING, COVERS, SEALS, GASKETS & PLUGS

NOTE 1: THESE SCREWS ARE A SPECIAL SEALING SCREW THAT CANNOT BE REUSED WITHOUT RISKING THE LOSS OF TRANSMISSION OIL. IF THESE SCREWS ARE LOOSENED OR RE-MOVED, THEY MUST BE REPLACED WITH NEW HARDWARE.

* Specify GRADE 5 if ordering part locally. A/R – As Required

1 9621 Oil Seal–double lip, wheel shaft .... 2

2 9726 Plug–pipe, 1/4............................... 2

3 97076 Seal–transmission bore ................ 1

4 1186329 Screw–flanged hex hd.,

5/16-18 x 3/4*........................... 6

5 85030 Oil Seal–input pinion shaft............ 1

6 11513 Cover–top of transmission (incl.

four of Ref. No. 18 and two

each of Ref. No.’s 21 and 22).... 1

7 20694 Gasket–transmission top cover..... 1

8 20893 Transmission case, tube and rear

housing assembly...................... 1

9 9467 Plug–gear oil fill hole .................... 1

10 20889 Plate–wheel drive cable mounting. 1

11 97073 Oil Seal–tiller shaft........................ 2

12 90038 Screw–flanged hex hd.,

5/16-18 x 5/8*........................... 2

13 20873 Cover–tiller housing, left side........ 1

14 1129-1 Gasket–tiller housing cover, .010.. A/R 15 1915089 Screw Kit: includes three (3)

1/4-20 x 7/8 self-sealing

screws................................ . . . A/R

16 1115 Cap–rear bearing........................... 1

17 1124-2 Gasket–rear bearing cap, .010

thick........................................... A/R

18 1186331 Screw–flanged hex hd.,

5/16-18 x 1*.............................. 4

19 1915087 Screw Kit: includes five (5)

1/4-20 x 5/8 self-sealing

screws ...................................... A/R

21 1100243 Lockwasher–3/8............................ 2

22 1100068 Screw–hex hd., 3/8-16 x 3/4*....... 2

Page 13

1 1900771001 Furrower–blade only.................... 1

2 1186098 Carriage Bolt–5/16-18 x 3/4 ........ 4

3 1177548 Star Washer–external tooth, 5/16 4

4 9902 Plain Washer–5/16 S.A.E............. 4

5 9824 Wing Nut–5/16-18....................... 4

6 1900773001 Hiller Wing–left............................ 1

7 1900774001 Hiller Wing–right......................... 1

8 1900772001 Bracket–blade mounting.............. 1

9 9725 Carriage Bolt–blade mounting,

3/8-16 x 1-1/2.......................... 2

10 1100243 Lockwasher–3/8, plated .............. 2

11 1186231 Nut–hex, 3/8-16, plated............... 2

12 9318 Pin–clinch.................................... 1

-- 12579 Hiller/Furrower–complete attachment (owner must bolt blade to mounting bracket, and wings to

blade). Instructions included.... 1

REF PART No. No. DESCRIPTION QTY.

HILLER/FURROWER ATTACHMENT

HILLER/FURROWER – PART #12579

(Viewed from front of tiller)

MODEL 12183 TROY-BILT®5.5 HP TILLER

Page 14

ROW MARKER ATTACHMENT

ROW MARKER ATTACHMENT – PART # 12589 (Complete – Attaches to Furrower Attachment)

MAIN SUPPORT & YOKE

ASSEMBLY

PART # 1904522001

BUMPER ATTACHMENT

BUMPER ATTACHMENT PART #12593

(Viewed from front of tiller)

TROY-BILT®5.5 HP TILLER MODEL 12183

Page 15

Row Marker Attachment – Part #12589

1 1904522001 Main Support & Yoke Assy–

complete. Incl. Ref. No.'s ........

10,11,12,13,14,15,16,17 & 18. 1

2 1594 Marker Blade–blade only............. 1

3 1904524001 Marker Arm–main arm................ 1

4 1904523001 Marker Arm–extension arm with

stop pin.................................... 1

5 9347 Hitch Pin–(incl. in Hardware Pkg

#1837)..................................... 1

6 9786 Thumbscrew–1/4-20 x 1/2, not

avail. sep. (see hardware pkg.

#1837)..................................... 2

7 1596 Nut Bar–(incl. in hardware pkg

#1837)..................................... 1

8 9828 Nut–hex, 10-24 w/attached start

washers, not avail. sep. (see

hardware pkg #1837)............... 2

9 1100135 Screw–round hd.,10-24 x 1, not

avail. sep. (see hardware pkg

#1837)..................................... 2

--- 1837 Hardware Package–includes: one #9347 hitch pin (Ref. 5), two #9786 thumbscrews (Ref. 6), one #1596 nut bar (Ref. 7), two #9828 hex nuts (Ref. 8),

two 1100135screws (Ref. 9).... 1

--- 12582 Row Marker Attachment & Pony Hiller/Furrower Attachment – complete: incl. #12579 Pony Hiller/Furrower and #12589

Row Marker ............................. 1

--- 12589 Row Marker Attachment – complete: attaches to furrower attachment #12579, includes

#1904522001 Main Support &

Yoke Assy.................................... 1

Row Marker Main Support & Yoke Assembly – Part #1904522001

10 1186349 Screw–hex flanged locking,

3/8-16 x 1-1/2*........................ 1

11 1593 Stop Bar ...................................... 1

12 1592 Yoke............................................ 1

13 1591 Tube Key–square......................... 1

14 1590 Washer–friction........................... 2

15 1588 Main Support............................... 1

16 1589 Washer–square hole.................... 1

17 9925 Washer–disc spring..................... 1

18 1186231 Nut–hex 3/8-16 ........................... 1

Bumper Attachment – Part #12593

19 1904757001 Bumper–top section.................... 1

20 1904758001 Bumper–bottom section.............. 1

21 1731025 Bolt–curved head, 5/16-18 x 2

(special bolt); also see #1915811

hardware kit............................. 2

22 1111608 Bolt–hex hd., 5/16-18 x 2-1/2*,

not avail. separately (order

#1915811 hardware kit............ 4

23 1100242 Lockwasher–5/16, not avail.

separately (order #1915811

hardware kit............................. 6

24 1186230 Nut–hex, 5/16-18, not avail. .......

separately (order #1915811

hardware kit............................. 6

--- 1915811 Hardware Kit: two #1731025

curved head bolts; four #1111608

hex hd. bolts; six #1100242 lock-

washers; six #1186230 hex nuts 1

REF PART No. No. DESCRIPTION QTY.

ROW MARKER ATTACHMENT & BUMPER ATTACHMENT

Note: Common hardware listed above as “not available separately” can be easily found at most good, local hardware stores.

* Specify GRADE 5 if ordering part locally.

MODEL 12183 TROY-BILT®5.5 HP TILLER

Page 16

For service or parts for your unit or engine:

For service assistance or parts, contact your local authorized dealer or call or write to the factory. When ordering parts, be sure to provide the following:

• Serial number and model number of your unit.

• Part number of the part needed.

• Part description.

• Quantity needed.

For engine service or parts, contact your local authorized engine dealer. Look in the Yellow Pages of the phone book under “Engines-Gasoline” for the name of local authorized engine dealers. An authorized engine dealer can handle all parts, repairs, and warranty service concerning the engine. NOTE: Some parts on your engine are exclusive to this unit and may not be available from the engine dealer. Refer to the engine drawings in this catalog to identify and order these exclusive parts.

Record your unit’s model number and serial number:

When requesting service or parts from the factory or your local authorized dealer, be sure to provide the information on the unit’s model/serial number decal. The location of this decal is pointed out by the arrow in the illustration below.

Model Number: ____________________________________ Serial Number: ______________________________________

Parts Ordering Information

IMPORTANT:

All of our genuine replacement parts must conform to rigid quality specifications. Some replacement parts we provide may vary slightly in shape, color or texture from the original parts, but these slight variations will not affect unit performance.

NOTE: LEFT and RIGHT sides of the unit are determined by standing behind the handlebars and facing the direction of forward travel.

CAUTION

We urge that you use only genuine replacement parts, which meet all of the latest requirements. Replacement parts manufactured by others could present safety hazards, even though they may fit on this product!

SER

IAL N

BER

For customer assistance, contact your nearest authorized dealer or:

GARDEN WAY INCORPORATED • 1 Garden Way • Troy, New York 12180

Customer Service: 1-800-437-8686 • T echnical Service: 1-800-520-5520 • Parts Service: 1-800-648-6776

• FAX: (518) 391-7332 • WEBSITE: www.troybilt.com Outside the United States and Canada:

Customer Service: (518) 391-7007 • Technical Service: (518) 391-7008 • Parts Service: (518) 391-7006

• FAX (518) 391-7332

1905314 (4/99) Printed in U.S.A.

1999 Garden Way Incorporated

Troy-Bilt 12183 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual