Troy-Bilt 12165 User Manual

Page 1

Parts Catalog

TUFFY® Tiller

Models

12155
Serial Numbers
121551300101 - 121551399999
12163
Serial Numbers
121631200101 -121631299999
GARDEN WAY INCORPORATED
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MODELS 12155 and 12163

HANDLEBARS, FORWARD CLUTCH CABLE, AND HANDLEBAR MOUNTING HARDWARE

TUFFY® TILLER
REF No.
1
2 3 4 1100806 5 6 7 9855 8
9 10 11 9811 12 55048 13 14
(A)
PART
No.
55104 1901271 1916928 9854
55044
1916106001
55047 1100242 1186230
1100068 9837
- Model 12155
DESCRIPTION
Handlebar, Upper - Incl. Ref. 2 (A) 1 Handlebar, Upper - Incl. Ref. 2 (B) 1 Decal-Forward Clutch Bail Bolt-Curved Hd., 5/16-18x1-1/2.. 6 Bolt-Hex Hd., 1/4-20x1-1/4
Bracket, Cable............................... 1
Bail-Forward Clutch Screw, #10-24x2 Spring-Forward Clutch
Lockwasher-5/16 Nut-Hex Hd., 5/16-18 Nut-Hex Hd., Lock, 1/4-20
Cable Assy-Forward Clutch............. 1
Bolt-Hex Hd., 3/8-16x3/4..................... 2
Locknut-Hex Hd., 3/8-16
(B)-Model 12163
...........................
..........................
...............
...........
......................
..................
..........................
..................
.....................

DRIVE SHAFT ASSEMBLY

1
1
1 1 1 6
QTY.
6
1
2
REF No.
15 16 17 55081
18 19 20 21 9856 22
23
24
25
PART
No.
1107383 1100044
1902173021 1110107 Locknut-Hex Hd., 5/16-18 1902174021 9386
9552 Screw-Hex Hd., 1/4-20x1/2,
1901273010 Panel (A) 1901273021 55097 Decal-Model Name/Logo (A)
1916437 Decal-Model Name/Logo (B) 1186227
DESCRIPTION QH.
Washer-Flat, 3/8
Bolt-Hex Hd., 5/16-18x3/4................ 2
Support, Handlebar (A) Support, Handlebar (B)
Handlebar, Lower..........................
Klip Ring........................................
Clevis Pin
Panel (B)
Nut-Hex Hd., #10-24
......................................
Self-Tapping
.......................................
.......................................
............................
.................
.................
.............
.............................
........
........
.....................
... 2
... 2 ... 2 ... 2 ... 1 ... 1 ... 1
... 4 ... 1 ... 1 ... 1 ... 1 ... 1
REF No.
1
2 3 4 5 6 7 8 9 1904281 Drive shaft Assembly
10
PART
No. DESCRIPTION QTY.
1100004 Bolt-Hex Head, 5/16-24x3/4,
Grade 5 9944 55031 Pulley-Transmission 9301 Key-Transmission Pulley, 3/16x11 50027 Support Washer-Front 9517 Snap Ring 1714 50043 Support Washer-Rear
1224-1 Shim-Rear Bearing Cap,
1224-2
1224-3
1224-4 Shim-Same as above except
1325C Shim Set-Inciudes the following
Washer-Belleville
Bearing-Tapered Roller with race..
Shim-Same as above except
Shim-Same as above except
........................................
........................................
.010 thick...................................... A/R
.030 thick
.005 thick......................................
.062 thick...................................... A/R
shims; two #1224-1, two 1224-2,
.....................................
one 1224-3, and one#1224-4... A/R
.............................
........................
.....................
......................
.......................
1 1 1
1 1 2 1 1
A/R
A/R
Ш-ks Required
Page 4
TUFFY® TILLER
MODELS 12155 and 12163
WHEEL SHAFT & TILLER SHAFT ASSEMBLIES
REF
No.
1 9512 Retainer-Snap Ring, “E” Type... 2 3 1166-1
4
A/R-As Required
PART
No.
9511
1166-2 1166-3 1166-4 1166-5 1086
DESCRIPTION QTY.
Retainer-Snap Ring
Shim-0.062” Thick........................
Shim-0.030” Thick........................ . A/R 8 1904278 Worm Gear-Wheel Shaft
Shim-0.015” Thick........................ . A/R 9
Shim-0.010” Thick........................ . A/R 10 1104 Woodruff Key-Tlller Shaft
Shim-0.005” Thick........................ . A/R
Bushing-Bronze
.....................
...........................
REF No.
. 2 5 . 4 6 . A/R
11
. 4
PART
No.
55004 Wheel Shaft 9305
7
1132-2 Spacer............................................ 4
1915074 Tiller Shaft
1904279 Worm Gear-Tiller Shaft
DESCRIPTION QTY.
...................................
Key-Wheel Shaft, Hi Pro, 1/4x1 1
................
......................................
...............
..................
1
1 1 1 1
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Page 6
TUFFY® TILLER
MODELS 12155 and 12163
ENGIME, ENGINE BRACKETS, AND FORWARD DRIVE IViECHANISlVf
SN: 121551300101 - 121551399999
121631200101 - 121631299999
Page 7
MODELS 12155 and 12163

ENGINE, ENGINE BRACKETS, AND FORWARD DRIVE MECHANISM

TUFFY® TILLER
REF No.
1 2 3 4 1111696 5 6 7
8
9 10 11 1138-2 12 12A 9301 13 14 9925 15
16 17 1100799 18 19
PART
No.
*
1916112001 1100242
1904549 1904573 9552
1186230 50027 1916795001
55036
55035
1100009 1916794001
1902182001 55039
........
QTY.
1
1
8 2
1
7 4
1
1 1 1
5 1 1
DESCRIPTION
Engine- Tecumseh, recoil start Bracket, Belt Cover Lockwasher-5/16 Bolt-Hex Hd„ 5/16-24x1/2 Decal-Warning, Hot Surfaces Belt Cover-(includes decal 1904549) 1 Bolt-Flanged Hd., Self-Tapping,
1/4-20x1/2 l\lut-HexHd„ 5/16-18 Support Washer
Bracket, Engine, Right........................ 1
Shim.................................................A/R
Spacer................................................ 1
Key-3/16x1.......................................... 2
Pulley, Engine Driven......................... 1
Washer, Belleville
Bolt-Hex Hd., 3/8-24 x 1
Bracket, Engine, Left Bolt-Hex Hd., 5/16-18x1-1/2 Belt Pulley Guard Belt Guide
..........................................
............................
................................
...................
..........
.......................................
...........................
.................................
...............................
.....................
..........................
...............
...............................
REF No.
20 9558 Bolt-Hex Hd., 3/8-16x1-1/2
21 9090 Idler Pulley........................................... 1
22 1916116001 Idler Lever............................................ 1
23 1110108 Locknut-3/8-16
24 1107382 Washer, Flat......................................... 2
25 9386 Klip Ring
26 55037 V-Beit................................................... 1
27 55034 Spring, Return 28 55033 Bushing-Idler Lever 29 1100004 Bolt-Hex Hd., 5/16-24x3/4,
30 9944 Washer, Belleville, Transmission
31 55031 Pulley-Transmission 32 1916117001 Bracket-Cabie Mount 33 1900766 Decal-Stabiiization 34 1186328 Bolt-5/16-18 x 5/8, Engine
35 9856 Clevis Pin-Control Cable
36 1107383 Washer-flat, 3/8.................................... 1
PART
No.
DESCRIPTION
..................
....................................
..............................................
.....................................
.............................
Grade 5
Pulley.............................................. 1
Bracket to Transmission
...........................................
............................
...........................
...............................
..............
...................
4 1
QTY.
1
1
1
1 1
2
1 1 1
As Required
A/R-
Contact your local authorized engine service dealer for engine parts and service. Refer to your engine nameplate for engine model/type number.
Page 8
TUFFY® TILLER
LEFTSIDE
MODELS 12155 and 12163
BOLO TINES, WHEELS
SN: 121551300101 - 121551399999
121631200101 - 121631299999
—3
FRONT/
FORWARD
FRONT/
FORWARD
RIGHT SIDE
10
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Page 10
Page 11
MODELS 12155 and 12163
BUMPER & CARBURETOR GUARD ATTACHMENT (Part No. 12592)
TUFFY® TILLER
ACCESSORIES
(Viewed from front of tiller)
REF No.
1 1904540001 Carburetor Guard 2 1186230 Nut-Hex Head, 5/16-18.
3 11000242 Lockwasher-5/16..............
PART
No.
DESCRIPTION
...............
QTY.
REF No.
4 1111608 Bolt-Hex Head, 5/16-18x2-1/2.. 4
5 1904539001 Bumper 6 1100799 Bolt-Hex Head, 5/16-18x1-1/2.. 1
PART
No.
DESCRIPTION QTY.
...............................................
SN: 121551300101 - 121551399999
121631200101 - 121631299999
1
FRAME WEIGHT KIT (Part No. 1916454)
REF No.
1 1916474001 Frame Weight
2 1100806 Bolt-Hex Head, 1/4-20x1-1/4.... 2
3 1100799 Bolt-Hex Head, 5/16-18x1-1/2.. 2
PART
No.
DESCRIPTION
......................................
QTY.
2
REF No.
4 1186229 5 1100242 6 1186230
PART
No.
DESCRIPTIQN
Nut, Hex Hd., 1/4-20... Lockwasher-5/16 Nut, Hex Hd., 5/16-18.
.........
QTY.
11
Page 12
Parts Ordering Information

If you need service or parts:

For service assistance or parts, contact your local authorized dealer or the factory.
Your local dealer or service department will need to know the model/serial numbers of the unit to provide the most efficient service. See below for information on how to identify and record
the identification numbers for the unit.

If you need engine service or parts:

For engine service or parts, contact your local authorized engine dealer. Look in the yellow pages of the phone book under “Engines-Gasoline” for the name of your nearest authorized engine dealer. An authorized engine dealer can handle all parts, repairs, and warranty service concerning the engine.

A WARNING

We urge using only genuine replacement parts which meet all the latest requirements. Replacement parts manufactured by others could present safety hazards, even though they may fit on the unit!

IWIPORTANT:

Left and right sides of the unit are determined by standing behind the unit, in the operator’s position, and facing in the direction of forward travel.

Note:

All replacement parts must conform to our rigid quality specifica tions. Although some replacement parts we provide may vary
slightly in shape, color or texture from the original parts, any variations will not affect the fit or performance of these parts on your unit.
Identification Numbers

Record the Model/Seria! Numbers here:

When ordering parts from us or your local servicing dealer, you will need to provide the unit’s model/serial number. For your convenience and ready reference, record this information below.
Product Model/Seria! Number
Engine Model / Serial Spec. Numbers.
Date of Purchase
Name of Dealer___________________
_________________
___________________________

NOTICE:

We reserve the right to change specifications, add improve
ments or discontinue the manufacture of any of our equipment
without notice or obligation to purchasers of our equipment.
For customer assistance, contact your nearest authorized deaier or:
GARDEN WAY INCORPORATED • 1 Garden Way • Troy, New York 12180
Customer Service: 1-800-437-8686 •Technical Service: 1-800-520-5520 • Parts Service: 1-800-648-6776
• FAX: (518) 391-7332 • WEBSITE: Outside the United States and Canada:
Customer Service: (518) 391-7007 »Technical Service: (518) 391-7008 • Parts Service: (518) 391-7006 • FAX (518) 391-7332
1905282 (1/99) Printed in U.S.A.
www.troybilt.com
©1999 Garden Way Incorporated
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