Troy-Bilt 12163 User Manual

GARDEN WAY INCORPORATED

Parts Catalog

TUFFY

®

Tiller

Models

12155

Serial Numbers
121550200101 - 121551299999

12163

Serial Numbers
121630100101 - 121630199999

®

HANDLEBARS, FORWARD CLUTCH CABLE, AND HANDLEBAR

MOUNTING HARDWARE

TUFFY®TILLER MODELS 12155 and 12163

2

SN: 121550200101 - 121551299999

121630100101 - 121630199999

3

MODELS 12155 and 12163 TUFFY®TILLER

HANDLEBARS, FORWARD CLUTCH CABLE, AND HANDLEBAR MOUNTING HARDWARE

REF PART
No. No. DESCRIPTION QTY.

REF PART
No. No. DESCRIPTION QTY.

1 55104 Handlebar, Upper – Incl. Ref. 2 (A) 1

1901271 Handlebar, Upper – Incl. Ref. 2 (B) 1

2 1900765 Decal–Forward Clutch Bail ............ 1

3 9854 Bolt–Curved Hd., 5/16-18 x 1-1/2". 6

4 1100806 Bolt–Hex Hd., 1/4-20 x 1-1/4"........ 1

5 55044 Bracket, Cable................................ 1

6 1916106001 Bail–Forward Clutch ...................... 1

7 9855 Screw, 10-24 x 2".......................... 1

8 55047 Spring–Forward Clutch.................. 1

9 1100242 Lockwasher–5/16"......................... 6

10 1186230 Nut–Hex Hd., 5/16-18.................... 6

11 9811 Nut–Hex Hd., Lock, 1/4-20............ 1

12 55048 Cable Assy–Forward Clutch........... 1

13 1100068 Bolt–Hex Hd., 3/8-16 x 3/4"........... 2

14 9837 Locknut–Hex Hd., 3/8-16............... 2

15 1107383 Washer–Flat, 3/8............................ 2

16 1100044 Bolt–Hex Hd., 5/16-18 x 3/4"......... 2

17 55081 Support, Handlebar (A).................. 2

1902173021 Support, Handlebar (B).................. 2

18 1110107 Locknut–Hex Hd., 5/16-18............. 2

19 1902174021 Handlebar, Lower........................... 1

20 9386 Klip Ring........................................ 1

21 9856 Clevis Pin....................................... 1

22 9552 Screw–Hex Hd., 1/4-20 x 1/2",

Self-Tapping.............................. 4

23 1901273010 Panel (A)........................................ 1

1901273021 Panel (B)........................................ 1

24 55097 Decal–Model Name/Logo (A)......... 1

1916437 Decal–Model Name/Logo (B)......... 1

1 1100004 Bolt–Hex Head, 5/16-24 x 3/4,

Grade 5...................................... 1

2 9944 Washer–Belleville.......................... 1

3 55031 Pulley–Transmission..................... 1

4 9301 Key–Transmission Pulley, 3/16 x 11

5 50027 Support Washer–Front.................. 1

6 9517 Snap Ring..................................... 1

7 1714 Bearing–Tapered Roller with race.. 2

8 50043 Support Washer–Rear................... 1

9 1904281 Drive shaft Assembly.................... 1

10 1224-1 Shim–Rear Bearing Cap,

.010 thick .................................. A/R

1224-2 Shim–Same as above except

.030 thick.................................. A/R

1224-3 Shim–Same as above except

.005 thick................................... A/R

1224-4 Shim–Same as above except

.062 thick................................... A/R

1325C Shim Set–Includes the following

shims: two #1224-1, two 1224-2,

one 1224-3, and one #1224-4... A/R

A/R – As Required

REF PART
No. No. DESCRIPTION QTY.

DRIVE SHAFT ASSEMBLY

SN: 121550200101 - 121551299999

121630100101 - 121630199999

(A) - Model 12155 (B) - Model 12163

4

TUFFY®TILLER MODELS 12155 and 12163

REF PART
No. No. DESCRIPTION QTY.

REF PART
No. No. DESCRIPTION QTY.

1 9512 Retainer–Snap Ring, “E” Type..... 2

2 9511 Retainer–Snap Ring..................... 4

3 1166-1 Shim–0.062” Thick...................... A/R

1166-2 Shim–0.030” Thick...................... A/R

1166-3 Shim–0.015” Thick...................... A/R

1166-4 Shim–0.010” Thick...................... A/R

1166-5 Shim–0.005” Thick...................... A/R

4 1086 Bushing–Bronze.......................... 4

5 55004 Wheel Shaft................................. 1

6 9305 Key–Wheel Shaft, Hi Pro, 1/4 x 1 1

7 1132-2 Spacer......................................... 4

8 1904278 Worm Gear–Wheel Shaft............ 1

9 1915074 Tiller Shaft................................... 1

10 1104 Woodruff Key–Tiller Shaft............ 1

11 1904279 Worm Gear–Tiller Shaft.............. 1

WHEEL SHAFT & TILLER SHAFT ASSEMBLIES

A/R – As Required

SN: 121550200101 - 121551299999

121630100101 - 121630199999

MODELS 12155 and 12163 TUFFY®TILLER

5

TRANSMISSION HOUSING, COVERS, SEALS, GASKETS, AND PLUG

1 9467 Plug–Transmission Oil Fill/Check.. 1
2 1186328 Bolt–Hex Hd., Flange Lock,

5/16-18 x 5/8", GR5 .................. 8

3 97037 Gasket–Trans. Oil Fill/Check Plug.. 1

5 55008 Cover–Trans. Housing Front (A).... 1

1902185021 Cover–Trans. Housing Front (B).... 1

5A 50074 Cover–Trans. Housing, Rear (A).... 1

1902186021 Cover–Trans. Housing, Rear (B).... 1

6 50032 Gasket–Transmission Housing Cover

(Front and Rear)........................ 2

7 9617 Oil Seal–Drive Shaft...................... 1

8 9621 Oil Seal–Wheel Shaft..................... 2

9 1915084010 Transmission Case, Rear Housing

and Tube Assembly (A).............. 1

1915084021 Transmission Case, Rear Housing

and Tube Assembly (B).............. 1

10 1909374 Oil Seal–Tine Shaft ....................... 2

11 55011-1 Gasket–Bearing Cap (.010" thick) . 1

55011-2 Gasket–Bearing Cap (.030" thick).. 1

12 1916111001 Cap–Rear Bearing ........................ 1

13 1186331 Bolt–Flanged Hd., 5/16-18 x 1" .... 2

14 1100044 Bolt–Flanged Hd., 5/16-18 x 3/4".. 1

15 1100242 Lockwasher, 5/16"......................... 1

REF PART
No. No. DESCRIPTION QTY.

REF PART
No. No. DESCRIPTION QTY.

SN: 121550200101 - 121551299999

121630100101 - 121630199999

(A) - Model 12155 (B) - Model 12163

6

ENGINE, ENGINE BRACKETS, AND FORWARD DRIVE MECHANISM

TUFFY®TILLER MODELS 12155 and 12163

SN: 121550200101 - 121551299999

121630100101 - 121630199999

7

1 * Engine– Tecumseh, recoil start ..... 1

2 1916112001 Bracket, Belt Cover........................ 1

3 1100242 Lockwasher–5/16"......................... 8

4 1111696 Bolt–Hex Hd., 5/16-24 x 1/2"......... 2

5 1904549 Decal–Warning, Hot Surfaces....... 1

6 1904573 Belt Cover–(includes decal 1904549) 1
7 9552 Bolt–Flanged Hd., Self-Tapping,

1/4-20 x 1/2".............................. 7

8 1186230 Nut–Hex Hd., 5/16-18".................. 4

9 50027 Support Washer............................ 1

10 55077-2 Bracket, Engine, Right (A)............. 1

1902180021 Bracket, Engine, Right (B)............. 1

11 1138-2 Shim...................................... As Req’d

12 55036 Spacer........................................... 1

12A 9301 Key–3/16" x 1"............................... 2

13 55035 Pulley, Engine Driven.................... 1

14 9925 Washer, Belleville.......................... 1

15 1100009 Bolt–Hex Hd., 3/8-24 x 1".............. 1

16 55077-1 Bracket, Engine, Left (A)............... 1

1902181021 Bracket, Engine, Left (B)............... 1

17 1100799 Bolt–Hex Hd., 5/16-18 x 1-1/2"..... 5

18 55080 Belt Pulley Guard (A)..................... 1

1902182021 Belt Pulley Guard (B)..................... 1

19 55039 Belt Guide ..................................... 1

20 9558 Bolt–Hex Hd., 3/8-16 x 1-1/2"....... 1

21 9090 Idler Pulley.................................... 1

22 1916116001 Idler Lever..................................... 1

23 1110108 Locknut – 3/8-16" ......................... 1

24 1107382 Washer, Flat .................................. 2

25 9386 Klip Ring....................................... 1

26 55037 V-Belt............................................ 1

27 55034 Spring, Return .............................. 1

28 55033 Bushing–Idler Lever...................... 1

29 1100004 Bolt–Hex Hd., 5/16-24 x 3/4",

Grade 5...................................... 2

30 9944 Washer, Belleville, Transmission

Pulley......................................... 1

31 55031 Pulley–Transmission..................... 1

32 1916117001 Bracket–Cable Mount.................... 1

33 1900766 Decal–Stabilization........................ 1

34 1186328 Bolt–5/16-18 x 5/8", Engine

Bracket to Transmission............ 4

35 9856 Clevis Pin–Control Cable............... 1

36 1107383 Washer-flat, 3/8"........................... 1

REF PART
No. No. DESCRIPTION QTY.

REF PART
No. No. DESCRIPTION QTY.

ENGINE, ENGINE BRACKETS, AND FORWARD DRIVE MECHANISM

MODELS 12155 and 12163 TUFFY®TILLER

* Contact your local authorized engine service dealer for engine parts and service. Refer to your engine nameplate for engine

model/type number.

(A) - Model 12155 (B) - Model 12163

BOLO TINES, WHEELS

8

TUFFY®TILLER MODELS 12155 and 12163

RIGHT SIDE

LEFT SIDE

SN: 121550200101 - 121551299999

121630100101 - 121630199999

REF PART
No. No. DESCRIPTION QTY.

REF PART
No. No. DESCRIPTION QTY.

BOLO TINES, WHEELS

1 9711 Bolt–Hex Head, 3/8-16 x 1",

Grade 5, Tine Mounting............. 16

2 50049-01 Bolo Tine–Single, Right Hand tine

used on left side of tiller. Includes
mounting hardware: two #9711
bolts (Ref No.1) and two #1733398

lock nuts ................................... 8

3 1733398 Locknut–Hex Hd., 3/8-16.............. 18

4 9555 Bolt–Hex Hd., 3/8-16 x 1-3/4" (tine

holder to tiller shaft).................. 2

---- 1901 Replacement Set of 16 Bolo Tines–
including eight right hand tines,
eight left hand tines; and all

required assembly hardware ..... 1

5 50049-02 Bolo Tine–Single, Left Hand tine

used on right side of tiller. Includes
mounting hardware: two #9711
bolts (Ref No. 1), and two #1733398

lock nuts ................................... 8

6 1915075001 Tine Holder–for bolo tines, left and

right sides.................................. 2

7 55095-01 Wheel & Tire Assy–Left Side......... 1

8 55095-02 Wheel & Tire Assy–Right Side ..... 1

9 9380 Clevis Pin–.312" x 1-3/4", secures

wheel hub to wheel shaft........... 2

10 9338 Hair Pin Cotter .............................. 2

IMPORTANT: Left and right sides of tiller are determined by standing in the operator position and facing
the direction of forward travel.

9

MODELS 12155 and 12163 TUFFY®TILLER

LEFT HAND TINE

RIGHT HAND TINE

BLUNT END TOWARDS YOU

10

TUFFY®TILLER MODELS 12155 and 12163

TINE HOOD, DEPTH REGULATOR, AND DRAG BAR

1 9552 Bolt–Fl. Hd., Self-Tap, 1/4-20 x 1/2" 2

3 1904547 Decal–Hood (A) ............................ 1

1916436 Decal–Hood (B) ............................ 1

5 1904572 Tine Hood–Includes tine flap.........

and Ref. No. 3. (A)..................... 1

1916440 Tine Hood–Includes tine flap.........

and Ref. No. 3. (B)..................... 1

6 1100088 Bolt–Hex Hd., 5/16-18 x 1/2"......... 2

7 1186391 Nut–Flange Lock, 5/16-18............. 2

8 1916118001 Depth Regulator Lever.................. 1

8A 9308 Spirol Pin...................................... 2

9 9384 Spring–Depth Regulator ............... 1

10 9534 Spacer .......................................... 1

11 1100069 Bolt–Hex Hd., 1/4-20 x 1".............. 1

12 9811 Locknut–Hex Hd., 1/4-20.............. 1

13 1916119001 Bracket–Hood, Right Hand............ 1

14 1916120001 Bracket–Hood, Left Hand.............. 1

15 11000242 Lockwasher, 5/16"......................... 2

16 1186331 Bolt–Flanged Hd., 5/16-18 x 1" .... 2

17 1186230 Nut–Hex Hd., 5/16-18................... 2

18 1100808 Bolt–Hex Hd., 5/16-18 x 1-1/4"..... 2

19 55088 Bushing–Drag Bar ........................ 2

20 1916121001 Drag Bar........................................ 1

REF PART
No. No. DESCRIPTION QTY.

REF PART
No. No. DESCRIPTION QTY.

SN: 121550200101 - 121551299999

121630100101 - 121630199999

(A) - Model 12155 (B) - Model 12163

MODELS 12155 and 12163 TUFFY®TILLER

11

ACCESSORIES

BUMPER & CARBURETOR GUARD ATTACHMENT (Part No. 12592)

(Viewed from front of tiller)

FRAME WEIGHT KIT (Part No. 1916454)

1 1904540001 Carburetor Guard......................... 1

2 1186230 Nut–Hex Head, 5/16-18............... 5

3 11000242 Lockwasher–5/16........................ 5

4 1111608 Bolt–Hex Head, 5/16-18 x 2-1/2.. 4

5 1904539001 Bumper........................................ 1

6 1100799 Bolt–Hex Head, 5/16-18 x 1-1/2.. 1

REF PART
No. No. DESCRIPTION QTY.

REF PART
No. No. DESCRIPTION QTY.

REF PART
No. No. DESCRIPTION QTY.

REF PART
No. No. DESCRIPTION QTY.

1 1916474001 Frame Weight.............................. 2

2 1100806 Bolt–Hex Head, 1/4-20 x 1-1/4.... 2

3 1100799 Bolt–Hex Head, 5/16-18 x 1-1/2.. 2

4 1186229 Nut, Hex Hd., 1/4-20.................... 2

5 1100242 Lockwasher-5/16......................... 2

6 1186230 Nut, Hex Hd., 5/16-18.................. 2

SN: 121550200101 - 121551299999

121630100101 - 121630199999

For customer assistance, contact your nearest authorized dealer or:

GARDEN WAY INCORPORATED • 1 Garden Way • Troy, New York 12180

Customer Service: 1-800-437-8686 • Technical Service: 1-800-520-5520 • Parts Service: 1-800-648-6776 • FAX: [phone]

Outside the United States and Canada:

Customer Service: [phone] • Technical Service: [phone] • Parts Service: [phone] • FAX [phone]

1905199 (8/98) Printed in U.S.A.

©

1998 Garden Way Incorporated

Parts Ordering Information

Identification Numbers

If you need service or parts:

For service assistance or parts, contact your local authorized
dealer or the factory.

Your local dealer or service department will need to know the
model/serial numbers of the unit to provide the most efficient
service. See below for information on how to identify and record
the identification numbers for the unit.

If you need engine service or parts:

For engine service or parts, contact your local authorized engine
dealer. Look in the yellow pages of the phone book under
“Engines-Gasoline” for the name of your nearest authorized
engine dealer. An authorized engine dealer can handle all parts,
repairs, and warranty service concerning the engine.

Note:

Allreplacement parts must conform to our rigid quality specifica­tions. Although some replacement parts we provide may vary
slightly in shape, color or texture from the original parts, any
variations will not affect the fit or performance of these parts on
your unit.

IMPORTANT:

Left and right sides of the unit are determined by standing
behind the unit, in the operator’s position, and facing in the
direction of forward travel.

NOTICE:

We reserve the right to change specifications, add improve­ments or discontinue the manufacture of any of our equipment
without notice or obligation to purchasers of our equipment.

Record the Model/Serial Numbers here:

When ordering parts from us or your local servicing dealer, you
will need to provide the unit’s model/serial number. For your
convenience and ready reference, record this information below.

Product Model/Serial Number
Engine Model / Serial Spec. Numbers
Date of Purchase
Name of Dealer

WARNING

We urge using only genuine replacement parts which
meet all the latest requirements. Replacement parts
manufactured by others could present safety hazards,
even though they may fit on the unit!