Troy-Bilt 12077 User Manual

Page 1
Parts Catalog
TUFFY® Tiller
Models
GARDEN WAY INCORPORATED
12060 12077
Page 2
BLUE RIBBON
mms & Ao:E$s€mim
HOW TO
US
Address
in the U.S.A:
GARDEN WAY INCORPORATED 102nd Street & 9th Avenue
Troy, New York 12180
In Canada:
GARDEN WAY INCORPORATED 320 Van Sickle Rd., Unit 12 St. Catherines, Ontario L2R 6P7
Hours
Mon.-FrL: 8 a.m, to 7:00 p.m. Sat. 9 a.m. to 4 p.m.
Mon.-FrL: 8 a.m. to 5:00 p.m.
Toll-Free Telephone Numbers
For Parts Sales: 1-800-648-6776 For Technical Service: 1-800-520-5520
For Parts Sales or Technical Service: 1-800-225-3585
CAUTION
We urge that you use only genuine TROY-BILT replacement parts, which meet all of the latest requirements. Replacement parts manufactured by others could present safety hazards even though they may fit on this product.
Page 3
PARTS ORDERING INFORMATION
Parts for your machine may be ordered from your local servicing dealer or from the
factory. Please remember that your local dealer or the factory parts department will
need to know the identification numbers of your machine to give you the most efficient service. Please see below for how to identify and record the identification numbers for your machine.
When ordering parts, please be sure to provide the following information:
1. The SERIAL NUMBER of your machine.
2. The PART NUMBER of the part.
3. The PART DESCRIPTION.
4. The QUANTITY needed.
If you need engine service or parts:
For engine service or parts, please contact your local authorized engine dealer. Look in the Yellow Pages of your phone book under “Engines-Gasoline” for the name of
your nearest authorized engine dealer. An authorized dealer can handle all parts,
repairs, and warranty service concerning the engine. NOTE: Some parts on your
engine are exclusive to this machine and may not be available from the engine dealer.
Refer to the engine drawings in this Parts Catalog to identify and order these exclu
sive parts.
IDENTIFICATION NUMBERS
Please write the Serial Number of your machine in the space provided below. You can find the loca tion of the serial number decal by referring to the arrow in the illustration below.
Serial Number:
All references to left, right, front and rear of the machine are determined by standing in the operator’s position and facing the direction of forward travel.
IMPORTANT:
Some replacement parts that you receive may vary slightly in shape, color, or texture from the original parts. This is because certain parts are supplied to us by more than one manufacturer. Please be assured, however, that all parts must conform to our rigid quality specifications, and any slight variations will not affect the fit or perfor mance of these parts.
Page 4
TROY-BILT® TUFFY® TILLER MODELS 12060, 12077
HANDLEBARS, FORWARD CLUTCH CABLE, AND HANDLEBAR
MOUNTING HARDWARE
15
Page 5
MODELS 12060, 12077 TROY-BILT® TUFFY® TILLER
HANDLEBARS, FORWARD CLUTCH CABLE, AND HANDLEBAR MOUNTING HARDWARE
REF No.
1
2 1900765 Decal-Forward Clutch Bail 3 4 5 6 7 8
9 10 11 9811 12 13
PART
No. DESCRIPTION
55104 Handlebar, Upper-(incl. Decal
1900765)........................................
9854 9702
55044 Bracket, Cable....................................
55046 Bail-Forward Clutch
9855 Screw, 10-24x2".................................
55047 Spring-Forward Clutch 9912 Lockwasher-5/16" 9801 Nut-Hex Hd., 5/16-18
55048 Cable Assy-Forward Clutch 9709
Bolt-Curved Hd„ 5/16-18x1-1/2”.. Bolt-Hex Hd., 1/4-20x1-1/4"
...........................
.............................
Nut-Hex Hd., Lock, 1/4-20
Bolt-Hex Hd., 3/8-16x3/4"
.................
.............
.......................
........................
.................
................
.................
QTY.
. 1 . 1 . 6 . 1 . 1 . 1 . 1 . 1 . 6 . 6 . 1 . 1 . 2
REF No.
14 15 16 17 55081 18 19 20 21 9856 22 9552 Screw-1/4-20x1/2” Self-Tapping
23 1901273010 Graphics Panel........................................
24
PART
No.
9837 9904 9703
9808 55082 9386 Klip Ring
55097
DESCRIPTION QTY.
Locknut-Hex Hd., 3/8-16
Washer-Flat, 3/8
Bolt-Hex Hd., 5/16-18x3/4" Support, Handlebar Locknut-Hex Hd., 5/16-18 Handlebar, Lower
Clevis Pin.............................................
Hex Head
Decal-Troy-Bilt Tuffy (model name
& logo)
....................
.................................
................
............................
..................
...............................
..............................................
........................................
............................................
2 2 2 2 2 1 1 1
4 1
1
Page 6
TROY-BILT® TUFFY® TILLER
TINE HOOD, DEPTH REGULATOR, AND DRAG BAR
MODELS 12060, 12077
Page 7
MODELS 12060, 12077
TROY-BILT® TUFFY® TILLER
TINE HOOD, DEPTH REGULATOR, AND DRAG BAR
REF No.
1
2 3
4 (Ref No. 4 is not used) 5
6 7 8
8A 9308 Spirol Pin
PART
No.
9552 Bolt-Flanged Hd., Self-Tapping,... 9
55101
55076 Tine Hood-(includes tine flap
9550 9848 Nut-Flange Lock, 5/16-18 55074
DESCRIPTION QTY.
1/4-20x1/2"...................................
(Ref No. 2 is not used) Decal-Hood (contains operating.. 12
and safety instructions).................. 1 13
............
and decal 55101)...........................
Bolt-Hex Hd., 5/16-18x1/2"
Depth Regulator Lever
...........................................
..............
.................
......................
REF No.
. 2
. 1 . 2 17 9801 Nut-Hex Hd., 5/16-18 . 2 . 1 19 . 2 20
10
11 9734
14 55072-1 15 9912 16
18
PART
No. DESCRIPTION QTY.
9384 9534
9811 Locknut-Hex Hd., 1/4-20 55072-2
90045 Bolt-Flanged Hd., 5/16-18x1" .. ... 2
9574 Bolt-Hex Hd., 5/16-18x1-1/4”... ... 2
55088
55073 Drag Bar.........................................
Spring-Depth Regulator Spacer
.............................................
Bolt-Hex Hd., 1/4-20x1"
Bracket-Hood, Right Hand Bracket-Hood, Left Hand
Lockwasher, 5/16"......................... ... 2
Bushing-Drag Bar........................... ... 2
..................
................
...............
.............
...............
....................
... 1 ... 1 ... 1 ... 1 ... 1 ... 1
... 2
... 1
Page 8
TROY-BILT® TUFFY® TILLER
ENGINE, ENGINE BRACKETS, AND FORWARD DRIVE MECHANISM
MODELS 12060, 12077
Page 9
MODELS 12060, 12077
TROY-BILT® TUFFY® TILLER
ENGINE, ENGINE BRACKETS, AND FORWARD DRIVE MECHANISM
REF No.
1
2 3 4 5 6 7
8 9
10
11 12
12A
13 14 15 16
PART
No.
1901261*
55079 9912 Lockwasher-5/16" 9563 55053 55086 9552
9801 50027 55077-2
1138-2 55036 9301 55035
9925 Washer, Belleville...............................
9549 55077-1 Bracket, Engine, Left
DESCRIPTION
Engine- For Tiiler Modeis 12060 and 12077 only. Tecumseh, recoii start, elec- 18 55080 tronic solid state ignition, 3 Florsepower. Your engine is stamped with a Tecumseh 20 9558 Model Number for identification. Call Customer Service before placing your 22 55078 order.
..................................................
Bracket, Belt Cover.............................
..............................
Bolt-Hex Hd., 5/16-24x1/2" Decai-Warning, Hot Surfaces Belt Cover-(includes decal 55053) Bolt-Flanged Hd., Self-Tapping,
1/4-20x1/2“....................................
Nut-Hex Hd., 5/16-18" Support Washer Bracket, Engine, Right
Shim...........................................As Req’d
Spacer.................................................
Key-3/16”x1"......................................
Pulley, Engine Driven
Bolt-Hex Hd., 3/8-24x1"
.................................
...............
.............
.......................
........................
.........................
.....................
..........................
REF
QTY.
No.
17
19 55039 Belt Guide
21 9090 idler Pulley
1
23 1 24 9902 8 25 9386 2
26 1
27 1 28
29 9655
7 Grade 5.........................................
4
30 1 1
31 55031
32 55084 Bracket-Cable Mount.......................
1
33 2 34
1 1 35 9856 1 36 1
PART
No.
9758 Bolt-Hex Hd., 5/16-18x1-1/2"
9807 Locknut-3/8-16"...............................
55037 55034 Spring, Return 55033
9944
1900766 Decal-Stabilization
90038
9904
DESCRIPTION
Belt Pulley Guard
Bolt-Hex Hd., 3/8-16x1-1/2"
Idler Lever
Washer, Flat
Klip Ring
V-Belt................................................ .. 1
Bushing-Idler Lever Bolt-Hex Hd., 5/16-24x3/4",
Washer, Belleville, Transmission
Pulley-Transmission
Clevis Pin-Control Cable Washer-flat, 3/8"
...........................................
Pulley
...........................................
Bolt-5/16-18x5/8", Engine Bracket to
Transmission
.............................
........................................
............
.......................................
........................................
.....................................
..................................
..........................
.........................
...........................
................................
...................
.............................
..........
QTY
. 5
1
. 1
1
, 1
1 1
.. 2
.. 1
1
.. 1
.. 2
.. 1
1
.. 1
1
.. 4 .. 1 .. 1
'Contact us if you need assistance before ordering a repiacement engine or engine parts.
Page 10
TROY-BILT® TUFFY® TILLER
MODELS 12060, 12077
BOLO TINES, WHEELS
10
WHEEL
SHAFT
FRONT/
FORWARD
RIGHT SIDE
10
Page 11
MODELS 12060, 12077 TROY-BILT® TUFFY® TILLER
BOLO TINES, WHEELS
REF No.
1 9711 Bolt-Hex Head, 3/8-16x1", Grade 5,
2 50049-01 Bolo Tine-Single, Right Hand tine
3 9807 Locknut-Hex Hd„ 3/8-16
4 9555 Bolt-Hex Hd„ 3/8-16x1-3/4" (tine
PART
No.
1901 Replacement Set of 16 Bolo Tines-
DESCRIPTION QTY.
Tine Mounting
used on left side of tiller. Includes mounting hardware: two #9711 bolts (Ref IMo.l), two #9913 iockwashers and two #9802 hex nuts (these last two items replace Ref No. 3)
holder to tiller shaft)
including eight right hand tines, eight left hand tines; and all required assembly hardware
.................................
..........................................
......................
.........................
BLUNT END TOWARDS YOU
.........
16
18
1
REF PART No. No. DESCRIPTION
5 50049-02 Bolo Tine-Single, Left Hand tine
used on right side of tiller. Includes mounting hardware; two #9711 bolts (Ref No. 1), two #9913 Iockwashers and two #9802 hex nuts (these last two items replace Ref No. 3)
6 55019 Tine Holder-for bolo tines, left and
8
7 55095-01 Wheel & Tire Assy-Left Side 8 55095-02 Wheel & Tire Assy-Right Side
2
9 9380 Clevis Pin-.312"x1-3/4", secures
10 9338 Hair Pin Cotter........................................ 2
right sides.......................................... 2
wheel hub to wheel shaft............... 2
..........................................
................
.............
QTY.
8
1 1
LEFT HAND TINE
RIGHT HAND TINE
IMPORTANT: Left and right sides of tiller are determined by standing in the operator position and facing the direction of forward travel.
11
Page 12
TROY-BILT® TUFFY® TILLER
TRANSMISSION HOUSING, COVERS, SEALS, GASKETS, AND PLUG
MODELS 12060, 12077
12
Page 13
MODELS 12060, 12077 TROY-BILT® TUFFY® TILLER
TRANSMISSION HOUSING, COVERS, SEALS, GASKETS, AND PLUG
REF No.
1 2 90038 Boit-Hex Hd., Flange Lock,
3
5
5A 50074 Cover-Transmission Housing, Rear 1
6 50032 Gasket-Transmission Housing Cover 13 90045
PART
No.
9467
97037 Gasket-Transmission Oil Fill/Check
55008
Plug-Transmission Oil Fill/Check.. 1 7 9617
5/16-18x5/8", GR5
Plug................................................. 1
Cover-Transmission Flousing
Front............................................... 1
(Front and Rear)
DESCRIPTION QTY.
.........................
.............................
8
2 14 90044
REF No.
8 9621 Oil Seal-Wheelshaft............................
9 55000
10
1909374 Oil Seal-Tine Shaft
11 55011-1
55011-2
12 55010 Cap-Rear Bearing ............................... 1
PART
No. DESCRIPTION
Oil Seal-Drives haft............................. 1
Transmission Case, Rear Housing
and Tube Assembly
Gasket-Bearing Cap (.010" thick). 1
Gasket-Bearing Cap (.030" thick).. 1
Bolt-Fianged Hd., 5/16-18x1"
Boit-Flanged Hd., 5/16-18x3/4".... 1
........................
..............................
...........
QTY.
2
1 2
2
13
Page 14
TROY-BILT® TUFFY® TILLER
MODELS 12060, 12077
DRIVE SHAFT ASSEMBLY
14
Page 15
MODELS 12060, 12077 TROY-BILT® TUFFY® TILLER
DRIVE SHAFT ASSEMBLY
REF No.
1 9655 Bolt-Hex Head, 5/16-24x3/4",
2 9944 Washer-Belleville................................... 1
3 55031 Pulley-Transmission............................... 1
4 9301 Key-Transmission Pulley, 3/16x1". 1 5 50027 Support Washer-Front
6 9517 Snapping................................................ 1
7 1714 Bearing-Tapered Roller with race.. 2
8 50043 Support Washer-Rear............................ 1
9 55001 DriveShaft Assembly.............................. 1
PART
No.
DESCRIPTION
Grades............................................... 1
..........................
QTY.
1
REF No.
10 1224-1 Shim-Rear Bearing Cap,
PART
No.
1224-2 Shim-Same as above except
1224-3 Shim-Same as above except
1224-4 Shim-Same as above except
1325C Shim Set-Inciudes the following shims:
DESCRIPTION QTY.
.010" thick
.030“ thick
.005" thick
.062" thick
two #1224-1, two #1224-2, one #1224-3, and one #1224-4..As Req’d
..........................................
..........................................
..........................................
..........................................
As Req’d
As Req’d
As Req’d
As Req’d
15
Page 16
TROY-BILT® TUFFY® TILLER
WHEEL SHAFT & TILLER SHAFT ASSEMBLIES
MODELS 12060, 12077
16
Page 17
MODELS 12060, 12077
TROY-BILT® TUFFY® TILLER
WHEEL SHAFT & TILLER SHAFT ASSEMBLIES
REF No.
1 9512
2
9511
3 1166-1
1166-2 Shim-0.030" Thick... 1166-3 Shim-0.015" Thick... 1166-4 1166-5
4
1086
PART
No. DESCRIPTION
Retainer-Snap Ring, “E” Type Retainer-Snap Ring. Shim-0.062" Thick...
Shim-0.010" Thick... ...............As Req’d 10
Shim-0.005" Thick... Bushing-Bronze
..........
QTY.
......
2 5
....................
...............As Req’d
..............
..............
..............
....................
4 6 9305
As Req’d
As Req’d 9 55006 Tiller Shaft.........................................
As Req’d
4
REF No.
7 1132-2 8 50041
11 50042
PART
No.
55004
1104
DESCRIPTION
Wheel Shaft Key-Wheel Shaft, HI Pro, 1/4"x1"
Spacer...............................................
Worm Gear-Wheel Shaft
Woodruff Key-Tiller Shaft Worm Gear-Tiller Shaft
......................................
..................
.................
....................
QTY.
1 1
4 1 1 1 1
17
Page 18
TROY-BILT® TUFFY® TILLER MODELS 12060, 12077
ACCESSORIES
BUMPER & CARBURETOR GUARD ATTACHMENT (Part No. 11405)
(Viewed from front of tiller)
FRAME WEIGHT KIT (Part No. 55067)
18
Page 19
MODELS 12060, 12077
TROY-BILT® TUFFY® TILLER
ACCESSORIES
REF No.
PART
No.
DESCRIPTION
Bumper and Carburetor Guard Attachment (Part No. 11045)
1
50195 Carburetor Guard 2 9801
3 9912 Lockwasher, 5/16"...........................
4 9557
5 50215 Bumper............................................
6 9758 Screw, Hex Hd„ 5/16-18x1-1/2"
Nut, Hex Hd„ 5/16-18...................... 5 2 9702
Screw, Hex Hd„ 5/16-18 x 2-1/2" 4 4
............................
REF
QTY.
No.
1 1
5 3
1 5 9912 1 6
PART
No.
DESCRIPTION
Frame Weight Kit (Part No. 55067)
55066
9758 9800
9801
Frame Weight...................................
Screw, Hex Hd., 1/4-20 x 1-1/4".. Screw, Hex Hd., 5/16-18 x 1-1/2" Nut, Hex Hd., 1/4-20 Lockwasher, 5/16"
Nut, Hex Hd„ 5/16-18.......................
........................
...........................
3TY.
2 2 2 2 2 2
19
Page 20
®
For customer assistance, contact your nearest authorized deaier or:
In the United States; Garden Way Incorporated • 102nd Street & 9th Ave. • Troy, New York 12180
For Technical Service: (800) 520-5520 • For Parts: (800) 648-6776
In Canada: Garden Way Incorporated • 320 Van Sickle Road, Unit 12 • St. Catherines, Ontario L2R6P7
For Technical Service or Parts: (800) 225-3585
1903028 Rev A (3/95)
Printed In U.S.A.
©1995 Garden Way Incorporated
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