Troybilt 11A-426A711 Owner’s Manual

Safetyo Assembly o Operation oTips &Techniques oMaintenance *Troubleshooting o Parts Lists oWarranty
®
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21" Rotary Mower -- Model Series 420
READ SAFETY RULES AND mNSTRUCTmONS CAREFULLY BEFORE OPERATION
Warning: This unitis equippedwithan internalcombustionengineandshouldnotbeusedonornearanyunimprovedforest-covered,brush= coveredor grass=coveredlandunlesstheengine'sexhaustsystemisequippedwithasparkarrestermeetingapplicablelocalorstatelaws(ifany),
If a sparkarresterisused,it shouldbemaintainedineffectiveworkingorderbytheoperator,Inthe StateofCaliforniatheaboveis requiredbylaw (Section4442ofthe CaliforniaPublicResourcesCode),Otherstatesmayhavesimilarlaws,Federallawsapplyonfederallands,A sparkarrester
forthe mufflerisavailablethroughyournearestengineauthorizedservicedealerorcontacttheservicedepartment,RO,Box361131Cleveland, Ohio44136=0019,
FORMNO,769=02160
PRINTEDiN U,S,A MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136-0019 10/25/2005
This Operator's Manua_ is an important part of your new lawn mower, mtwH_ he_p you assemble,
prepare, and maintain the unit for best performance. P_ease read and understand what it says.
Table of Contents
Smope Gauge ....................................................... 3
Safe Operation Practices ................................... 4
Setup and Adjustment ....................................... 6
Operating Your Lawn Mower .............................. 8
Maintaining Your Lawn Mower ......................... 10
Finding and Recording Model Number
BEFOREASSEMBLINGYOUR NEWEQUIPMENT,please locate the model plateon theequipmentand copy the infor=
mationto the sample modelplate providedtothe right. You can locatethe model plate by standingat the operatingposi=
tionand lookingdown at the rearof the deck. This information will be necessaryto use the manufacturer'sweb site,toobtain
assistancefromthe CustomerSupport Department,or when contactingan authorizedservicedealer.
Trouble Shooting .............................................. 12
Safety Labels .................................................... 13
Parts List ........................................................... 14
Warranty ............................................ Back Cover
Modem Number Serial Number
O TRO_HJ[,T" TROY-BmLT LLC
www.troybilt.oona CLEVELAND, OH 44136
Po O. BOX 361131
330=558=7220
866=840=6483)
Customer Support
P_ease do NOTreturn the unit to the retai_er from which it was purchased, without first
contacting Customer Support.
if you havedifficulty assemblingthis productor haveany questions regardingcontrol, operation,or maintenance,you can seek helpfromthe experts. Choose from the options below:
, Visitwww.troybilt.com
O
Phonea Customer Support Representativeat 1-866-840-6483.
O
The enginemanufactureris responsibleforall engine=relatedissueswith regardto performance,power=rating,specifications, warranty,and service. Please refertothe engine manufacturer'sOwner's/Operator'sManual,packedseparately with your unit,for more information.
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yourlawnmoweronsuchslopes.
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WARNING
w_
Do not mowon inclines
with a dope in excess
of 15 degrees (a rise
of approximately
2-"
feet). A riding r couldoverturnand
cause serious injury.
if operatinga walb behindmoweron such
a dope, it isextremely
footing and you could
dip, resultingin serious injury.
OperateRiDiNG mowersupand down
dopes, neveracross
o
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theface of dopes.
Operate WALK-BEHIND
mowersacrossthe
face of dopes, never
up and down slopes.
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WARNING:EngineExhaust,someofitsconstituents,andcertainvehiclecompo_ nentscontainoremitchemicalsknowntoStateofCaliforniatocausecancerand
birthdefectsorotherreproductiveharm.
DANGER:Thismachinewasbuilttobeoperatedaccordingtotherubsforsafeoperationinthis
manuakAswithanytypeofpowerequipment,carelessnessorerroronthepartoftheoperatorcan
Sa.'_e resultinseriousinjury.Thismachineiscapableofamputatinghandsandfeetandthrowingobjects.
,, Failuretoobservethefollowingsafetyinstructionscouldresultinseriousinjuryordeath.
Operation
WARNING
sut importantsafety
endangerthe personal safetyand/orproperty
ofyourselfandothers. qead andfollowall
manualbeforeat-
temptingto operate this machine.Failure
in personalinjury,When
youseethis symbol.
HEED roTSWARNING!
Your Responsibility Restrictthe use
sf this powermachine
to personswho read.
understand andfollow thewarnings
and instructions in this manual
and on the machine.
Children 6. Alwayswearsafetyglassesorsafetygogglesduringopera-
Tragicaccidentscan occurifoperatorisnotalerttopresence ofchildren.Childrenare oftenattractedto mowerandmowing
activity.Theydonot understandthe dangers.Neverassume thatchildrenwill remainwhereyoulastsawthem.
1. Keepchildrenoutofthe mowingareaandunderwatchful careof aresponsibleadultotherthanthe operator.
2. Bealertandturnmoweroffif a childentersthearea.
3. Beforeand whilemovingbackwards,look behindanddown forsmallchildren.
4. Useextremecarewhenapproachingblindcorners, doorways,shrubs,trees,orotherobjectsthatmay'obscure yourvisionofa childwho mayrun intothemower.
5. Keepchildrenawayfromhot orrunningengines.Theycan sufferburnsfroma hotmuffler.
6. Neverallowchildrenunder14yearsoldto operateapower mower.Children14yearsold andovershouldreadand understandoperationinstructionsandsafetyrulesin this manualandshouldbetrainedandsupervisedbyaparent.
General Operation
1. Readthis operator'smanualcarefullyin its entiretybefore attemptingtoassemblethismachine.Read,understand,
andfollow allinstructionsonthe machineandin the manual(s)beforeoperation.Becompletelyfamiliarwith
thecontrolsandthe properuseof thismachinebefore operatingit.Keepthismanualin asafeplaceforfuture andregularreferenceandfor orderingreplacementparts.
2. Thismachineisaprecisionpieceof powerequipment, nota plaything.Therefore,exerciseextremecautionat all times.Yourunithasbeendesignedto performonejob: to mowgrass.Do notuseitfor anyotherpurpose.
3. Neverallowchildrenunder 14yearsoldto operatethis machine.Children14yearsoldand overshouldreadand
understandthe instructionsinthis manualandshould betrainedand supervisedbya parent.Onlyresponsible
individualswhoarefamiliarwiththese rulesof safe operationshouldbeallowedtousethis machine.
4. Thoroughlyinspecttheareawherethe equipmentisto beused.Removeall stones,sticks,wire,bones,toys andotherforeign objects,whichcouldbetrippedover or pickedupandthrownbythe blade.Thrownobjectscan causeseriouspersonalinjury.Planyourmowingpattern toavoiddischargeof materialtowardroads,sidewalks, bystandersandthe like.Also,avoiddischargingmaterial againsta wallor obstruction,whichmaycausedischarged materialto ricochetbacktowardthe operator.
5. Tohelpavoidbladecontact orathrownobjectinjury, stayinoperatorzone behindhandlesandkeepchildren, bystanders,helpersandpetsatleast75feet frommower whileit isin operation.Stopmachineifanyoneenters
area.
tionandwhileperforminganadjustmentor repairtoprotect youreyes.Thrownobjectswhich ricochetcancauseserious injurytothe eyes.
7. Wearsturdy,rough-soledworkshoesand close-fitting slacksandshirts. Shirtsand pantsthatcoverthe armsand legsandsteel-toedshoesare recommended.Neveroperate thismachinein barefeet,sandals, slipperyor light-weight (e.g.canvas)shoes.
8. Donotputhandsorfeet nearrotatingpartsor undercutting deck.Contactwithbladecanamputatehandsandfeet.
9. Amissingor damageddischargecovercancauseblade contactor thrownobject injuries.
10.Manyinjuriesoccurasa resultofthe mowerbeingpulled overthefoot duringafall causedby slippingortripping. Do notholdonto the mowerifyouarefalling;releasethe handleimmediately.
11.Neverpullthe mowerbacktowardyouwhileyouare walking.Ifyou mustbackthe moweraway'froma wallor obstructionfirstlookdownandbehindtoavoidtrippingand thenfollow thesesteps:
a. Stepbackfrommowertofully extendyourarms. b. Besureyou arewellbalancedwithsurefooting.
c. Pullthemowerbackslowly,no morethanhalfway
towardyou.
d. Repeatthesestepsasneeded.
12.Donotoperatethe mowerwhileunderthe influenceof alcoholor drugs.
13.Donotengagethe self-propelledmechanismon unitsso equippedwhilestartingengine.
14.Thebladecontrolhandleis asafetydevice.Neverattempt tobypassits operation.Doingso makesthesafetydevice inoperativeandmay resultinpersonal injurythrough contactwiththe rotatingblade.The bladecontrolhandle mustoperateeasilyin bothdirectionsandautomatically returntothe disengagedpositionwhenreleased.
15.Neveroperatethe mowerinwetgrass. Alwaysbesure of yourfooting. A slipandfallcan causeseriouspersonal
injury.If youfeelyouare losingyourfooting,releasethe bladecontrolhandleimmediatelyandthe bladewillstop rotatingwithinthreeseconds.
16.Mowonlyindaylightor goodartificiallight.Walk,neverrun.
17.Stopthe bladewhencrossinggraveldrives,walksor roads.
18.Ifthe equipmentshouldstart tovibrateabnormally,stopthe engineandcheck immediatelyforthecause.Vibrationis generallyawarningoftrouble.
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19.Shuttheengineoffandwaituntilthebladecomestoa 7. Extinguishallcigarettes cigars pipesandothersources _ i completestop beforeremovingthe grasscatcheror unclog- ofignition. L{'_ "_
grogthechute. 8. Neverfuelmachineindoorbecauseflammablevaporswill --J /,'
Thecuttingbladecontinuesto rotatefora fewsecondsafter accumulatein the area. /// the engineisshutoff. Neverplaceanypartofthe body'in 9. Neverremovegascap oradd fuelwhileengineishot or
the bladeareauntilyou aresurethe blade hasstopped running. Allowengineto cool atleasttwo minutesbefore
rotating, refueling.
20.Neveroperatemowerwithoutpropertrail shield,discharge cover,grasscatcher,bladecontrolhandleor othersafety
protectivedevicesin placeandworking.Neveroperate mowerwithdamagedsafetydevices.Failuretodo socan resultin personalinjury.
21.Mufflerandenginebecomehotand cancauseaburn.Do
nottouch.
22.Onlyuseparts andaccessoriesmadefor thismachineby
manufacturer.Failureto dosocanresult inpersonalinjury.
23.Ifsituationsoccurwhichare not coveredinthis manual,
usecareand goodjudgment.Contactyourdealerfor assistance.Telephone1-800-800-7310forthe nameofyour
nearestdealer.
SJope Operation
Slopesareamajorfactorrelatedto slipandfallaccidents,which canresultinsevereinjury'.Operationonslopesrequiresextra caution.Ifyoufeel uneasyonaslope,donotmowit.Foryour
safety,usethe slopegaugeincludedas partofthis manualto measureslopesbeforeoperatingthisunitona slopedor hilly area.Iftheslopeis greaterthan15degrees,donotmowit.
Do:
1. Mowacrosstheface ofslopes;neverupanddown.Exercise
extremecautionwhenchangingdirectiononslopes.
2. Watchfor holes,ruts,rocks,hiddenobjects,orbumpswhich can causeyou toslipor trip.Tallgrasscan hideobstacles.
3. Alwaysbesure ofyourfooting.A slip andfall cancause
seriouspersonalinjury.If youfeelyouarelosingyour balance,releasetheblade controlhandleimmediately,and
the bladewillstop rotatingwithin3seconds.
Do Not:
1. Donotmowneardrop-offs, ditchesorembankments,you could loseyourfootingor balance.
2. Donotmowslopesgreaterthan15degrees asshownon the slopegauge.
3. Donotmowon wetgrass.Unstablefootingcouldcause
slipping.
Service
Safe HandlingOf Gasoline:
1. To avoidpersonalinjuryor propertydamageuseextreme carein handlinggasoline.Gasolineisextremelyflammable
andthevaporsare explosive.Seriouspersonalinjurycan occurwhengasolineis spilledonyourselforyourclothes,
whichcanignite.
2. Washyourskinand changeclothesimmediately.
3. Useonly anapprovedgasolinecontainer.
4. Neverfill containersinsideavehicleoronatruckor trailer
bedwith a plasticliner.Alwaysplacecontainerson the groundawayfromyourvehiclebeforefilling.
5. Removegas-poweredequipmentfromthe truck ortrailer
andrefuelit on theground.Ifthisis notpossible,then refuel suchequipmentonatrailerwitha portablecontainer,rather
thanfroma gasolinedispensernozzle.
6. Keepthe nozzleincontactwiththerim of thefuel tankor containeropeningat alltimesuntilfuelingis complete.Do
notusea nozzlelock-opendevice.
10.Neveroverfillfueltank. Filltankto nomorethan_/_inch belowbottomof fillerneckto provideforfuelexpansion.
11.Replacegasolinecapandtightensecurely.
12.Ifgasolineis spilled,wipeit off theengineand equipment. Moveunitto anotherarea.Wait5 minutesbeforestarting engine.
13.Neverstorethemachineorfuel containernearanopen flame,sparkorpilot lightas onawater heater,space heater,furnace,clothesdryeror othergasappliances.
14.Toreducefire hazard,keepmowerfreeofgrass,leaves, or otherdebrisbuild-up.Cleanupoil orfuel spillageand removeanyfuel soakeddebris.
15.Allowamowertocool at least5 minutesbeforestoring.
General Service:
1. Neverrunanengineindoorsorina poorlyventilatedarea. Engineexhaustcontainscarbonmonoxide,an odorlessand deadlygas.
2. Beforecleaning,repairing,or inspecting,makecertainthe bladeandall movingpartshavestopped.Disconnectthe sparkplugwireandgroundagainsttheengineto prevent unintendedstarting.
3. Checkthe bladeandenginemountingboltsatfrequent intervalsfor propertightness.Also,visuallyinspectbladefor
damage(e.g, bent,cracked,worn)Replacebladewiththe originalequipmentmanufacture's(O.E.M.)bladeonly',listed
inthismanual.Use of partswhichdo notmeettheoriginal equipmentspecificationsmayleadto improperperformance safety and!or property
andcompromisesafety!"
4. Mowerbladesare sharpandcancut.Wrapthebladeorwear gloves,anduseextracautionwhenservicingthem.
5. Keepallnuts,bolts,andscrewstighttobe surethe equip- mentisin safeworkingcondition.
6. Nevertamperwithsafetydevices.Checktheirproperopera- ual beforeattemptingto tionregularly.
7. Afterstrikinga foreignobject,stopthe engine,discon- Fai!ureto ComplyWith
nectthe sparkplugwireandgroundagainsttheengine. Thoroughly'inspectthe mowerfor anydamage.Repairthe these inStrUctionsmay
damagebeforestartingandoperatingthemower, resu!t !npersonalinjury,
8. Neverattempttomakea wheelorcuttingheight adjustment When Yousee this
whiletheengineis running.
9. Grasscatchercomponents,dischargecover,andtrail symbo. shieldaresubjecttowear anddamagewhichcould expose
movingpartsorallow objectsto bethrown.Forsafety' YOUr Hespon$ B31Jty_ i'T-
protection,frequentlycheckcomponentsand replaceim- mediatelywithoriginal equipmentmanufacturer's(O.EM.)
partsonly,listedin this manual.'Useof partswhich do Of this powermachine not meettheoriginalequipmentspecificationsmayleadto
improperperformanceandcompromisesafety!"
10.Donot changetheenginegovernorsettingor over-revthe engine.Thegovernorcontrolsthe maximumsafeoperating
speedofthe engine.
11.Maintainorreplacesafetylabels,asnecessary.
12.Observeproperdisposallawsand regulations.Improper disposaloffluidsand materialscanharmtheenvironment.
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