Troy-Bilt 1028, 1130 User Manual

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Operator’s Manual
SNOW THROWER
Storm Tracker
MODELS
1028
1130
Model 1028 Shown
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
WARNING: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered,
TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
FORM NO
PRINTED IN U.S.A.
769-00395B.fm
.
(6/04)
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TABLE OF CONTENTS
Content Page
Important Safe Operation Practices 3 Assembling Your Snow Thrower 5 Know Your Snow Thrower 6 Operating Your Snow Thrower 8 Making Adjustments 11
Content Page
Servicing Your Snow Thrower 14 Trouble Shooting 17 Illustrated Parts 18 Commercial Warranty 31 Residential Warranty 32
Maintaining Your Snow Thrower 12
FINDING MODEL NUMBER
This Operator’s Manual is an important part of your new snow thrower. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the equipment and copy the information from it in the space provided below. A sample model plate is also given below. You can locate the model plate by standing at the operating position and looking down at the rear of the snow thrower. This information will be necessary to use the manufacturer’s web site and/or help from the Customer Support Department or an authorized service dealer.
Copy the model number here:
Copy the serial number here:
www.troybilt.com
TROY-BILT LLC P. O. BOX
361131 CLEVELAND, OH 44136 330-558-7220 1-800-520-5520
CUSTOMER SUPPORT
Please do NOT return the unit to the retailer from where it was purchased, without first contacting Customer Support.
If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, you can seek help from the experts. Choose from the options below:
Visit troybilt.com for many useful suggestions. Click on Customer Support button and you will get the four options reproduced here. Click on the appropriate button and help is immediately available.
The answer you are looking for could be just a mouse click away!
If you prefer to reach a Customer Support Representative, please call 1-800-520-5520.
The answer you are looking for could be just a mouse click away!
Engine
Manual
The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifications, warranty and service. Please refer to the engine manufacturer’s Owner’s/Operator’s Manual, packed separately with your unit, for more information.
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SECTION 1: IMPORTANT SAFE OPERATION PRACTICES

This sym bol points out im portant safety instructions, which if not follow ed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this m anual before attem pting to operate injury. W hen you see this sym bol— heed its warning.
this machine. Failure to com ply with these instructions may result in personal
WARNING:
Engine E xhaust, som e of its constituents, and certain vehicle com ponents contain or em it chem icals know n to the State of California to cause cancer, birth defects or other reproductive harm
.
DANGER: This machine was built to be operated according to the rules for safe operation in this
m anual. As with any type of pow er equipm ent, carelessness or error on the part of the operator can result in serious injury. This machine is
capable of am putating hands and feet and throw ing objects.
Failure to observe the follow ing safety instructions could result in serious injury or death.

TRAINING

1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.
3. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
4. Never allow adults to operate this machine without proper instruction.
5. Thrown objects can cause serious personal injury. Plan your snow-throwing pattern to avoid discharge of material toward roads, bystanders and the like.
6. Keep bystanders, helpers, pets and children at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.
7. Exercise caution to avoid slipping or falling, especially when operating in reverse.

PREPARATION

1. Thoroughly inspect the area where the equipment is to be used. Remove all doormats, newspapers, sleds, boards, wires and other foreign objects, which could be tripped over or thrown by the auger/impeller.
2. Always wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.
3. Do not operate without wearing adequate winter outer garments. Do not wear jewelry, long scarves or other loose clothing, which could become entangled in moving parts. Wear footwear which will improve footing on slippery surfaces.
4. Use a grounded three-wire extension cord and receptacle for all units with electric start engines.
5. Adjust collector housing height to clear gravel or crushed rock surfaces.
6. Disengage all controls before starting the engine.
7. Never attempt to make any adjustments while engine is running, except where specifically recommended in the operator’s manual.
8. Let engine and machine adjust to outdoor temperature before starting to clear snow.
9. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes, which can ignite. Wash your skin and change clothes immediately.
a. Use only an approved gasoline container. b. Extinguish all cigarettes, cigars, pipes and other
sources of ignition. c. Never fuel machine indoors. d. Never remove gas cap or add fuel while the
engine is hot or running. e. Allow engine to cool at least two minutes before
refueling. f. Never over fill fuel tank. Fill tank to no more than
½ inch below bottom of filler neck to provide space
for fuel expansion. g. Replace gasoline cap and tighten securely. h. If gasoline is spilled, wipe it off the engine and
equipment. Move machine to another area. Wait 5
minutes before starting the engine. i. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light
(e.g. furnace, water heater, space heater, clothes
dryer etc.). j. Allow machine to cool at least 5 minutes before
storing.

OPERATION

1. Do not put hands or feet near rotating parts, in the auger/ impeller housing or chute assembly. Contact with the rotating parts can amputate hands and feet.
2. The auger/impeller control is a safety device. Never bypass its operation. Doing so makes the machine unsafe and may cause personal injury.
3. The controls must operate easily in both directions and automatically return to the disengaged position when released.
4. Never operate with a missing or damaged chute assembly. Keep all safety devices in place and working.
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5. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
6. Do not operate machine while under the influence of alcohol or drugs.
7. Muffler and engine become hot and can cause a burn. Do not touch.
8. Exercise extreme caution when operating on or crossing gravel surfaces. Stay alert for hidden hazards or traffic.
9. Exercise caution when changing direction and while operating on slopes.
10. Plan your snow-throwing pattern to avoid discharge towards windows, walls, cars etc. Thus, avoiding possible property damage or personal injury caused by a ricochet.
11. Never direct discharge at children, bystanders and pets or allow anyone in front of the machine.
12. Do not overload machine capacity by attempting to clear snow at too fast of a rate.
13. Never operate this machine without good visibility or light. Always be sure of your footing and keep a firm hold on the handles. Walk, never run.
14. Disengage power to the auger/impeller when transporting or not in use.
15. Never operate machine at high transport speeds on slippery surfaces. Look down and behind and use care when in reverse.
16. If the machine should start to vibrate abnormally, stop the engine, disconnect the spark plug wire and ground it against the engine. Inspect thoroughly for damage. Repair any damage before starting and operating.
17. Disengage all controls and stop engine before you leave the operating position (behind the handles). Wait until the auger/impeller comes to a complete stop before unclogging the chute assembly, making any adjustments, or inspections.
18. Never put your hand in the discharge or collector openings. Always use the clean-out tool provided to unclog the discharge opening. Do not unclog chute assembly while engine is running.Shut off engine and remain behind handles until all moving parts have stopped before unclogging.
19. Use only attachments and accessories approved by the manufacturer (e.g. wheel weights, tire chains, cabs etc.).
20. If situations occur which are not covered in this manual, use care and good judgment. Contact your dealer or telephone 1- 800 520-5520 of your nearest servicing dealer.
for assistance and the name

MAINTENANCE AND STORAGE

1. Never tamper with safety devices. Check their proper operation regularly. Refer to the maintenance and adjustment sections of this manual.
2. Before cleaning, repairing, or inspecting machine disengage all controls and stop engine. Wait until the auger/impeller come to a complete stop. Disconnect the spark plug wire and ground against the engine to prevent unintended starting.
3. Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working condition. Also, visually inspect machine for any damage.
4. Do not change the engine governor setting or over-speed the engine. The governor controls the maximum safe operating speed of the engine.
5. Snow thrower shave plates and skid shoes are subject to wear and damage. For your safety protection, frequently check all components and replace with original equipment manufacturer’s (OEM) parts only. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”
6. Check clutch controls periodically to verify they engage and disengage properly and adjust, if necessary. Refer to the adjustment section in this operator’s manual for instructions.
7. Maintain or replace safety and instruction labels, as necessary.
8. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.
9. Prior to storing, run machine a few minutes to clear snow from machine and prevent freeze up of auger/impeller.
10. Never store the machine or fuel container inside where there is an open flame, spark or pilot light such as a water heater, furnace, clothes dryer etc.
11. Always refer to the operator’s manual for proper instructions on off-season storage.
WARNING: Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.
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SECTION 2: ASSEMBLING YOUR SNOW THROWER

Unpacking
Remove screws from the top sides and ends of the shipping crate.
Set panel aside to avoid tire punctures or personal injury.
Remove and discard plastic bag that covers unit.
Remove any loose parts included with unit (i.e., Operator’s Manual, etc.).
Roll unit out of crate.

Loose Parts

The augers are secured to the auger shaft with two shear pins and cotter pins. If you hit a foreign object or ice jam, the snow thrower is designed so that the pins may shear. Two replacement shear pins and cotter pins are provided for your convenience. Store in a safe place until needed. See Figure 1.
end of each cable) is attached to its actuator bracket.
Secure the upper handle and lower handle with the two plastic wing nuts, cupped washers and carriage bolts previously removed. Attach these hardware on the lower hole in the handles. See Figure 2.
Tighten the two wing nuts already in place on the upper holes and secure the handles firmly. Slide the shift rod connector down over the end of the lower shift rod. Tap the connector until it locks over the lower shift rod. See Figure 2.
NOTE: If the connector is not properly assembled, the shift rod will pivot and you will not be able to change speeds or direction of movement.
Carriage
Bolt
Shear Pins
Cotter Pins
Figure 1
IMPORTANT:
standard hex pins. Any damage to the auger gearbox or other components from using standard pins will not be covered by your snow thrower’s warranty.
NEVER replace the auger shear pins with

Items Required For Assembly

1. Pair of pliers
2. Engine oil
3. Fresh gasoline

Before Assembly

Disconnect spark plug wire and ground it against the engine to prevent unintended starting.
NOTE: All references in this manual to the left or right side of the snow thrower is from the operating position only. Exceptions, if any, will be specified.

Assembling Handle

For shipping purposes, the upper handle is secured loosely to the lower handle with four wing nuts.
Remove the lower plastic wing nut, cupped washer and carriage bolt from each side of the lower handle. See Figure 2.
Raise the upper handle assembly until it locks over the lower handle.
Look at the lower rear of the snow thrower frame to be sure all the cables are aligned with the cable roller guides. Make sure the spring (found at the
Cupped Washer
Wing
Nut
Hairpin Clip
Carriage Bolt
Lower Chute Rod
Figure 2
Upper Chute Rod

Attaching Chute Directional Control

Model 1028
Remove the hairpin clip from the upper chute rod and slide the upper chute rod through the upper chute rod bracket and into the lower chute rod. A pair of pliers may help in this job.
Align the two holes on both chute rods and insert the hairpin clip removed earlier, through these holes. See Figure 2.
Model 1130
Adjust the eyebolt on the chute directional control so the rod does not come into contact with the engine by moving the hex nut against the handle (if necessary). Retighten the wing nut to secure the directional control in this position.
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If not already attached, slip the cables that run from the handle panel to the chute assembly into the cable guide located on top of the engine. See Figure 3.
Plug the wire from the headlight into the alternator lead coming from the right side of the engine underneath the fuel tank.
Cable
Discharge Chute
Cable Guide
Lamp Wire
Figure 3
If not already attached, unwrap the headlight wire which is attached to the headlight, beneath the handle panel. Wind the headlight wire around the lower right handle until excess slack is removed. See Figure 4.

Clean-Out Tool

This tool, along with the electric cord, is fastened with a cable tie to the rear of the auger housing for shipping purposes. Cut the cable tie and remove the electric cord before operating the snow thrower.

SECTION 3: KNOW YOUR SNOW THROWER

Drive Control / Auger Control Lock

Heated Handles Switch†
Shift Lever
Chute Tilt Control
Alternator Lead
NOTE:
Wheels are omitted from illustration for clarity.
Figure 4
Heated Grip†
Alternator Lead
Chute Assembly
Clean-Out Too l
Auger
Headlight††
Chute Directional Control
Skid Shoe
Figure 5
WARNING: Read, understand, and follow all instructions and warnings on the machine and in this manual before operating.
Auger Drive Control
Track Steering Control
Primer
Choke
Safety Ignition Key
Throttle
† Model 1028
†† Model 1130 equipped with one (1)
Control
Electric Starter Button
Switch Box
Recoil Starter Handle
Closed
Open
Fuel Shut-Off Valve
*If Equipped
Drive Control / Auger Control Lock
The drive control is located on the right handle. Squeeze the drive control to engage the wheel drive. Release to stop. See Figure 5.
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The drive control also locks the auger control so you can turn the chute directional control without interrupting the snow throwing process. If the auger control is engaged along with the drive control, the operator can release the auger control (on the left handle) and the augers will remain engaged. Release both controls to stop the augers and track drive.
IMPORTANT:
changing speeds.
Always release drive control before

Auger Drive Control

The auger drive control is located on the left handle. Squeeze the control grip to engage the augers. Release to stop the snow throwing action. (Drive control must also be released.) See Figure 5.
IMPORTANT:
operating your snow thrower. Read and follow all instructions carefully and perform all adjustments to verify your snow thrower is operating safely and properly.
Refer to Auger Control Test on page 9 prior to

Chute Tilt Control

The distance snow is thrown can be changed by adjusting the angle of the upper chute. Move the chute tilt control forward to decrease the distance, and backwards to increase distance. See Figure 5.

Skid Shoe

The space between the shave plate and the ground can be adjusted by positioning the skid shoes. Refer to Skid
Shoe Adjustment on page 12.

Shift Lever

The shift lever is located in the center of the handle panel and is used to determine both ground speed and direction of travel. It can be moved into any of eight positions. See Figure 5.
Forward
Your snow thrower has six forward (F) speeds, with position number one (1) being the slowest speed.
Reverse
Your snow thrower has two reverse (R) speeds, with position number one (1) being the slowest speed.
IMPORTANT:
changing speeds.
Always release drive control before
Counterclockwise to discharge to the right.

Clean-Out Tool

The clean-out tool is designed to clear a clogged chute. Refer to page 10 for instructions on how to properly use it.
WARNING: Never use your hand to clear a clogged chute. Shut off engine and remain behind handles until all moving parts have stopped before unclogging. Use the clean-out tool or a stick to unclog.

Heated Handles Switch (Model 1028)

This switch is located on the right side of the snow thrower dash panel. To activate the heated handles, toggle the switch to the right to generate heat within the handle grips. Toggle the switch to the left to the OFF position after using the snow thrower. See Figure 5.
NOTE: The heated handles grips are a compliment to, not a substitute for, proper cold weather outerwear for the operator’s hands. It is recommended that the snow thrower operator wear gloves/mittens to avoid extremities of winter while operating this equipment.

Track Steering Controls

The left and right track steering controls are located on the underside of the handles and they are used to assist in steering the snow thrower. Squeeze the right track control when turning right, squeeze the left control when turning left. Operate your snow thrower in open areas until you become familiar with these controls. See Figure 5.
NOTE: It is easier to maneuver a non-running snow thrower with both track steering controls held in simultaneously.

Throttle Control

The throttle control is located on the engine. It regulates the speed of the engine and will shut off the engine when pushed down completely. See Figure 5.

Fuel Shut-Off Valve (Optional Equipment)

On models so equipped, the fuel shut-off valve, located under fuel tank, controls fuel-flow from the fuel tank to the engine. See Figure 5.

Chute Directional Control

The chute directional control is located on left side of the snow thrower. See Figure 5.
To change the direction in which snow is thrown, turn chute directional control as follows:
Clockwise to discharge to the left.

Safety Ignition Key

The safety ignition key must be fully inserted and snapped in place before the unit will start. Remove the ignition key to prevent unauthorized use of equipment. See Figure 5.
IMPORTANT:
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Do NOT attempt to turn the key.
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Headlight

The headlight is on whenever the engine is running.

Track Lock Lever

The track lock lever is located on the right side of the snow thrower and is used to select the position of the auger housing and the method of track operation. Move the lever to the right, then forward or backward to one of the three positions. See Figure 6.
Transport: Raises the front end of the snow thrower for
easy transport. Using proper caution, this position may also be used on many gravel driveways to clear snow while leaving gravel undisturbed.
Normal Snow: Allows the tracks to be suspended
independently for continuous ground contact.
Packed Snow: Locks the front end of the snow thrower
down to the ground for hard-packed or icy snow conditions.
Packed Snow

SECTION 4: OPERATING YOUR SNOW THROWER

Normal Snow
Track Lock Lever
Transport
Figure 6

Before Starting

WARNING: Read, understand, and follow all instructions and warnings on the machine and in this manual before operating.

Gas And Oil Fill-up

Service the engine with gasoline and oil as instructed in the separate engine manual packed with your snow thrower. Read instructions carefully.
WARNING: Use extreme care when handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes and other sources of ignition.
•A plastic cup is provided inside the fuel fill opening to protect the tank during manufacturing. Remove and discard. Use the threaded fuel tank cap to close after fill-up.

To Start Engine

Attach spark plug wire to spark plug. Make certain the metal loop on end of the spark plug wire (inside the boot) is fastened securely over the metal tip on the spark plug.
Make certain the fuel shut-off valve, if so equipped, is in the OPEN (vertical) position.
Make certain the auger and drive controls are in the disengaged (up) position.
Move throttle control up to FAST position. Insert ignition key into slot and snap in place. See Figure
5. Be certain it snaps into place. Do not turn key.
NOTE: Engine will not start unless ignition key is inserted into ignition slot in carburetor cover.
Electric Starter
Determine that your house wiring is a three-wire grounded system. Ask a licensed electrician if you are not certain.
If your house wiring system is not a three-wire grounded system, do not use this electric starter under any conditions.
WARNING: The electric starter is equipped with a grounded three-wire power cord and plug and is designed to operate on 120 volt AC household current. It must be used with a properly grounded three-prong receptacle at all times to avoid the possibility of electric shock. Follow all instructions carefully prior to operating the electric starter.
If your home electrical system is grounded, but a three-hole receptacle is not available, one should be installed by a licensed electrician before using the electric starter.
If you have a grounded three-prong receptacle, proceed as follows:
Connect power cord to switch box on engine. Plug the other end of power cord into a three-prong, 120­volt, grounded, AC receptacle.
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Rotate choke knob to FULL choke position (cold engine start). If engine is warm, place choke in OFF position instead of FULL.
Push primer button two or three times for cold engine start, making sure to cover vent hole in primer button when pushing. DO NOT use primer to restart a warm engine after a short shutdown.
Push starter button to start engine.
When engine starts, release starter button, and move choke gradually to OFF. If engine falters, move choke immediately to FULL and then gradually to OFF.
When disconnecting the power cord, always unplug from the three-prong receptacle first and then from the snow thrower.
Recoil Starter
Rotate choke knob to FULL choke position (cold engine start). If engine is warm, place choke in OFF position instead of FULL.
Push primer button three or four times for cold engine start. DO NOT use primer to restart a warm engine after a short shutdown.
NOTE: Always cover vent hole in primer button when pushing. Additional priming may be necessary for first start if temperature is below 15°F.
Pulling the starter rope will produce a loud clattering sound, which is not harmful to the engine or starter.
To stop engine, move throttle control to “stop” or “off” position.
Remove ignition key (DO NOT turn key) to prevent unauthorized use of equipment.
NOTE: Do not lose ignition key. Keep it in a safe place. Engine will not start without ignition key.
Wipe all snow and moisture from the carburetor cover in the area of the control levers. Also, move control levers back and forth several times.

To Engag e Track Drive

With the engine running near top speed, move the shift lever into one of the six FORWARD positions or two REVERSE positions. Select a speed appropriate for the snow conditions that exist.
Squeeze the auger control and the augers will turn. Release it and the augers will stop.
Squeeze drive control and the snow thrower will move. Release it and drive motion will stop.
IMPORTANT:
the drive control. Doing so will cause premature wear on the drive system’s friction wheel.
NEVER move shift lever without releasing
Grasp starter handle and pull rope out slowly, until it pulls slightly harder. Let rope rewind slowly.
Pull starter handle rapidly. Do not allow handle to snap back. Allow it to rewind slowly while keeping a firm hold on the starter handle.
Repeat the previous steps until engine starts.
As engine warms up, rotate choke knob slowly to OFF position. If engine falters, return to FULL choke, then slowly move to OFF position

To Stop Engine

Run engine for a few minutes before stopping to help dry off any moisture on the engine.
To help prevent possible freeze-up of starter, proceed as follows:
Electric Starter:
Connect power cord to switch box on engine, then to 120 volt AC receptacle. With the engine running, push starter button and spin the starter for several seconds. The unusual sound made by spinning the starter will not harm engine or starter. Disconnect the power cord from receptacle first, and then from switch box.
Recoil Starter
With engine running, pull starter rope with a rapid, continuous full arm stroke three or four times.

To Engage Augers

To engage the augers and start throwing snow, squeeze the auger control against the left handle.
To disengage power to the augers, release both the auger control and the drive control, if engaged.
The auger control can be locked so you can turn the chute directional control without interrupting the snow throwing process.
Auger Control Test
IMPORTANT:
operating your snow thrower for the first time and at the start of each winter season.
Check the adjustment of the auger control as follows:
When the auger control is released and in the disengaged “up” position, the cable should have very little slack. It should NOT be tight.
In a well-ventilated area, start the snow thrower engine as instructed earlier in this section under the heading Starting Engine. Make sure the throttle is set in the FAST position.
While standing in the operator’s position (behind the snow thrower), engage the auger.
Allow the auger to remain engaged for approximately ten (10) seconds before releasing the auger control. Repeat this several times.
With the engine running in the FAST position and the auger control in the disengaged “up” position, walk to the front of the machine.
Perform the following test before
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Confirm that the auger has completely stopped rotating and shows NO signs of motion.
IMPORTANT:
immediately return to the operator’s position and shut off the engine. Wait for ALL moving parts to stop before re-adjusting the auger control.
To readjust the control cable, loosen the hex jam nut on the auger control cable “Z” fitting.
Rotate the coupling end of the cable counterclockwise to provide more slack.
Retighten the hex jam nut. See Figure 7.
Repeat Auger Control Test to verify proper adjustment has been achieved.
Auger Control
Z-End
If the auger shows ANY signs of rotating,
few seconds to clear any remaining snow and ice from the chute assembly.

Drift Cutters (If Equipped)

Drift cutters should be used when operating the snow thrower in heavy drift conditions.
On models so equipped, drift cutters are assembled to the auger housing inverted. Remove the carriage bolts by unthreading the hex nuts which secure them, and reinstall the drift cutters in their proper position before operating the snow thrower. See Figure 8.
If your unit is not equipped with drift cutters, contact Customer Support as instructed on page 2 for information regarding price and availability.
Snow Thrower Model Drift Cutter Kit
All models OEM-390-679
Jam Nut
Auger Control Cable
Figure 7

Clean-Out Tool

The clean-out tool is conveniently fastened to the rear of the auger housing with a mounting clip. Should snow and ice lodge itself in the chute assembly during operation, proceed as follows to safely clean the chute and chute opening:
Release both the Auger Control and the Auger Control Lock.
Stop the engine by moving the throttle to the stop position.
Remove the clean-out tool from the mounting clip.
Use the shovel-shaped end of the clean-out tool to dislodge and scoop any snow and ice which has formed in and near the chute assembly.
WARNING: Never use your hands to clean snow and ice from the chute assembly or auger housing. Use the clean-out tool or a stick to unclog.
Refasten the clean-out tool to the mounting clip on the rear of the auger housing, reinsert the ignition key and start the snow thrower’s engine.
While standing in the operator’s position (behind the snow thrower), engage the auger control for a
Drive/
Drift
Cutter
Carriage Screws & Hex Nuts
Figure 8

Operating Tips

NOTE: Allow the engine to warm up for a few minutes. The engine will not develop full power until it reaches operating temperature.
WARNING: The temperature of the muffler and the surrounding areas may exceed
°
150
F. Avoid these areas.
For the most efficient snow removal, remove snow immediately after it falls.
Discharge the snow downwind whenever possible.
Slightly overlap each previous path.
Set the skid shoes 1/4" below the shave plate for normal usage. The skid shoes may be adjusted upward (to lower the shave plate) for hard-packed snow. Adjust downward (to raise the shave plate) when using on gravel or crushed rock.
Be certain to follow the precautions found in the To Stop Engine section to prevent possible freeze-up.
Clean the snow thrower thoroughly after each use.
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SECTION 5: MAKING ADJUSTMENTS

WARNING: NEVER attempt to make any adjustments while the engine is running, except where specified in the operator’s manual.

Chute Assembly

The distance snow is thrown can be adjusted by changing the angle of the upper chute. Move the chute tilt control forward to decrease the distance, toward the rear to increase.

Auger Control

Refer to Auger Control Test in the Operating Section to adjust the auger control.

Drive Control and Shift Lever

To check the adjustment of the drive control and shift lever, proceed as follows:
To check the adjustment of the traction control clutch and shift lever, proceed as follows:
With the engine off, move the shift lever all the way forward to the highest speed. With the drive control lever released, push the snow thrower forward. The unit should roll forward. Then engage the drive control. The wheels should stop turning.
Now release the drive control and push the unit again.
Move the shift lever back to the fast reverse position then all the way forward again. There should be no resistance in the shift lever, and the wheels should keep turning.
If you have resistance when moving the shift lever or the wheels stop when they should not, loosen the jam nut on the drive control cable and unthread the cable one turn.
If the wheels do not stop when you engage the drive control, loosen the jam nut on the drive control cable and thread the cable in one turn.
Recheck the adjustment and repeat as necessary. Tighten the jam nut to secure the cable when correct adjustment is reached.
Tip the snow thrower forward, allowing it to rest on the auger housing. See Figure 9.
Frame Cover
Auger Housing
Figure 9
Remove the frame cover underneath the snow thrower by removing the six self-tapping screws.
With the drive control released, there must be clearance between the friction wheel and the drive plate in all positions of the shift lever.
With the drive control engaged, the friction wheel must contact the drive plate. See Figure 10.
If adjustment is necessary:
Loosen the jam nut on the drive cable. Adjust the cable as necessary.
Retighten the jam nut to secure the cable when correct adjustment is reached.
Reassemble the frame cover.
Gear Shaft
Drive Cable
WARNING: Drain the gasoline out of the snow thrower’s tank, or place a piece of plastic film under the gas cap to avoid spillage BEFORE making the adjustment.
To test further for correct adjustment, if necessary, proceed as follows:
Friction Wheel Rubber
Figure 10
NOTE: If you placed plastic film under the gas cap, be
certain to remove it before operating the snow thrower.
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Pivot Rod
Drive Plate
Page 12

Shift Rod Adjustment

To adjust the shift rod, proceed as follows:
Remove the hairpin clip and slide the shift rod connector up, to separate the upper shift rod from the lower shift rod. See Figure 11.
Place the shift lever into the sixth (6) position.
Rotate the shift arm clockwise (from the operator’s position) as far as it will go.
Thread the upper shift rod downward until the elbow on its lower end aligns with the hole found in the lower shift rod.
Shift Lever
Hairpin Clip
Flat Washer
Shift Rod Connector
Lower Shift Rod
Model 1028 Shown
Reconnect the upper shift rod to the lower shift rod by reinserting the hairpin clip removed earlier and sliding the shift rod connector back down into place.
IMPORTANT:
adjustment of the shift rod as instructed under Final Adjustments in the Assembly Section, before operating the snow thrower.
Make certain to check for correct
Shift Arm
Figure 11
Ferrule
Upper Shift Rod
Hairpin Clip

Skid Shoes

The space between the shave plate and the ground can be adjusted. See Figure 12.
For close snow removal on a smooth surface, raise skid shoes higher on the auger housing.
Use a middle or lower position when the area to be cleared is uneven.
Carriage Bolt
Adjust skid shoes by loosening the flange lock nuts and carriage bolts. Move skid shoes to desired position.
Make certain the entire bottom surface of skid shoe is against the ground to avoid uneven wear on the skid shoes. Retighten nuts and bolts securely.
Repeat on the other side of the snow thrower.
Flange Lock Nut
Skid Shoe
Figure 12
WARNING: Do not operate this snow thrower on gravel as loose gravel can be easily picked up and thrown by the auger causing injury to the operator and/or damage to the snow thrower.

Carburetor

Minor carburetor adjustment may be required to compensate for differences in fuel, temperature, altitude and load.
Refer to the separate engine manual, packed with your unit, for carburetor adjustment information.

SECTION 6: MAINTAINING YOUR SNOW THROWER

WARNING: Before lubricating, repairing, or inspecting, disengage all clutch levers and stop engine. Wait until all moving parts have come to a complete stop. Disconnect spark plug wire and ground it against the engine to prevent unintended starting. Always wear safety glasses during operation or while performing any adjustments or repairs.

Lubrication

Engine
Refer to the separate engine manual packed with your unit for all engine lubrication instructions.
WARNING: If any adjustments need to be made to the engine while the engine is running (e.g. carburetor), keep clear of all moving parts. Be careful of muffler, engine and other surrounding heated surfaces.
12
Page 13
Drive / Auger Control Lock
The cams on the ends of the control rods which interlock the drive and auger controls must be lubricated at least once a season or every 25 hours of operation. The cams can be accessed beneath the handle panel. Use a multi-purpose automotive grease. See Figure 13.
Handle Panel
Control Rods
Lube Cams Here
Figure 13
Gear Case
The gear case is lubricated with grease at the factory and it does not require checking. If disassembled for any reason, lubricate with 2 ounces of Shell Alvania grease EPR00, part number 737-0168. Before reassembling, remove old sealant and apply new sealant. See Figure 14.
Shear Pin
Vent Plug
Auger Shaft
At least once a season, remove the shear pins from the auger shaft and spray lubricant inside the shaft. See Figure 14.
•On Model 1028 only, grease fittings can be found at either end of the auger shaft. Lubricate with a grease gun once a season.
Auger Bearings
Every season lubricate the auger bearings and the bearings on the side of the frame with light oil. See Figure 14.
Drive and Shifting Mechanism
Lubricate at least once a season or after every 25 hours of operation. Remove the rear cover, lubricate any chains, sprockets, gears, bearings, shafts, and shifting mechanism at least once a season. Use engine oil or a spray lubricant. Avoid getting oil on the friction wheel rubber and aluminum drive plate. Refer to Figure 10.
There is a grease fitting on the top of the axle shaft which drives the rear track drive wheels on both sides of the unit. Grease these fittings every 25 hours or once a season.
Gear Shaft
Lubricate the gear shaft with 6-n-1 grease at least once a season or after every 25 hours of operation (available at automotive stores, or order part number 737-0170). Refer to Figure 10.
IMPORTANT:
friction wheel and aluminum drive plate.
Keep all grease and oil off of the rubber
Plastic Bearing
Bearings
*Model 1130
Shown
Figure 14
To check the level of grease in the gear case, remove the vent plug. On Model 1028 only, you may, if necessary, add grease using a grease gun and the grease fitting on the side of the gear case.
IMPORTANT:
Do not overfill the gear case, since damage to the seals could result. Be sure the vent plug is free of grease in order to relieve pressure.
Chute Directional Control
The worm gear on the chute directional control should be greased with multipurpose automotive grease.
13
Page 14

SECTION 7: SERVICING YOUR SNOW THROWER

WARNING: Before servicing, repairing, or inspecting, disengage all controls and stop engine. Wait until all moving parts have come to a complete stop. Disconnect spark plug wire and ground it against the engine to prevent unintended starting. Always wear safety glasses during operation or while performing any adjustments or repairs.

Augers

The augers are secured to the spiral shaft with four
(Model 1028) or six (Model 1130) shear pins and cotter pins. If you hit a hard foreign object or ice jam, the snow thrower is designed so that the bolts may shear. Refer to Figure 15.
If the augers will not turn, check to see if the pins
have sheared. Replacement shear pins and cotter pins have been provided with the snow thrower. When replacing pins, spray an oil lubricant into shaft before inserting new pins.
IMPORTANT:
standard pins. Any damage to the auger gearbox or other components as a result of doing so will NOT be covered by your snow thrower’s warranty.
NEVER replace the auger shear pins with

Shave Plate and Skid Shoes

The shave plate and skid shoes on the bottom of
the snow thrower are subject to wear. They should be checked periodically and replaced when necessary.
Remove the carriage bolts and flange lock nuts
which attach the two skid shoes to the snow thrower on two sides. See Figure 12.
Reassemble new skid shoes with the hardware
removed earlier. Make certain the skid shoes are adjusted to be level.
To remove the shave plate, remove the carriage
bolts and flange lock nuts which attach the shave plate to the snow thrower housing. See Figure 15.
Carriage Bolt
Reassemble the new shave plate, with heads of carriage bolts to the inside of the housing. Tighten securely.

Belt Removal And Replacement

Auger Belts
NOTE: It is necessary to remove both belts in order to change either one. If changing just one belt, be certain to check the condition of the other belt.
Disconnect the chute directional control at the assembly base by removing the hairpin clip and the flat washer. See Figure 16A.
A
Hairpin Clip, Flat
Washer
Engine Shroud
Chute Directional Control
Shear Pin
Flange Lock Nut
Figure 15
Hex Bolt
Cotter Pin
Shave Plate
*Model 1028
Shown
Lock Nut
Self-Tapping Screw
Belt Cover
Figure 16
Remove the engine shroud by removing the lock nuts and bolts securing it. See Figure 16B.
Remove the plastic belt cover at the front of the engine by removing the two self-tapping screws. See Figure 16B.
14
B
Page 15
Drain the gasoline from the snow thrower, or place a piece of plastic film under the gas cap.
Tip the snow thrower up and forward so that it rests on its auger housing. Refer to Figure 9.
Remove the six self-tapping screws from the frame cover underneath the snow thrower.
Roll the front and rear auger belts off the engine pulley. See Figure 17.
Unhook the idler spring from the hex bolt on the auger housing. See Figure 18.
Back out the stop bolt until the support bracket rests on the auger pulley. See Figure 19.
NOTE: Loosening the six nuts that connect the frame to the auger housing may aid in belt removal.
Drive Pulley
Auger Pulley
Drive Belt
Drive Belt
Follow the first six steps of the instructions for servicing the auger belts.
Pull the idler pulley up and lift the belt off the engine pulley and friction wheel disc. See Figure 17.
Back out the stop bolt until the support bracket rests on the auger pulley. See Figure 19.
Slip the belt between the friction wheel and drive disc. Remove and replace the belt. Reassemble following the instructions in reverse order.
NOTE: The support bracket must rest on the stop bolt after the new belt has been assembled. See Figure 19.
Friction Wheel
Stop Bolt
Drive Plate
Idler Pulley
Idler Pulley
Auger Belts
Frame
Figure 17
Lift the auger belt from the auger pulley, and slip belt between the support bracket and the auger pulley. Repeat this step for the front auger belt. See Figure 18.
Replace both auger drive belts by following instructions in reverse order.
NOTE: If you placed plastic film under the gas cap, be certain to remove it before operating the snow thrower.
Support Bracket
Frame
Support Bracket
Auger Pulley
Figure 19

Replacing Friction Wheel Rubber

The rubber on the friction wheel is subject to wear and should be checked after 25 hours of operation, and periodically thereafter. Replace the friction wheel rubber if any signs of wear or cracking are found.
Drain the gasoline from the snow thrower.
Tip the snow thrower up and forward, so that it rests on the housing. Refer to Figure 9.
Remove six self-tapping screws from the frame cover underneath the snow thrower.
Remove the click pins which secure the wheels, and remove the wheels from the axle.
Using a 7/8" wrench to hold the shaft, loosen, but do not completely remove, the hex bolt and bell washer on the left end of gear shaft. See Figure 20.
Auger Pulley
Rear Auger
Belt
Front Auger Belt
Idler Spring
Figure 18
Support Bracket
Spring
Auger Housing
15
Page 16
Lightly tap the hex nut to dislodge the ball bearing from the right side of frame before removing the hex nut and bell washer from left end of shaft.
A
Spacer
Sprocket
Shift Rod Assembly
Hex Bolt & Bell Washer
Track
Figure 20
Move the gear shaft to the right and slide the friction wheel assembly from the shaft. See Figure 21A.
Remove the four screws from the friction wheel assembly. See Figure 21B.
Remove the friction wheel rubber from between the friction wheel plates.
Reassemble new friction wheel rubber to the friction wheel plates and hub, tightening the four screws in rotation and with equal force.
Position the friction wheel assembly up onto the pin of the shift rod assembly, and slide the shaft through the assembly. Reassemble in reverse order.

Engine

Refer to the separate engine manual packed with your unit for all engine maintenance procedures.
Support Bracket
Screws
B
Friction Wheel Plates
Figure 21

Off-Season Storage

WARNING: Never store the machine or fuel container indoors where there is an open flame, spark, or pilot light such as on water heater, furnace, clothes dryer, or other gas appliance.
WARNING: Drain fuel into an approved container outdoors, away from an open flame. Allow engine to cool. Extinguish cigarettes, cigars, pipes, and other sources of ignition prior to draining fuel. Fuel left in engine for extended periods deteriorates and will cause starting problems.
Pin
Friction Wheel Assembly
Shaft
Friction Wheel Rubber
Hub
If unit is to be stored over 30 days, prepare for storage as follows:
Remove gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine.
Run engine until fuel tank is empty and engine stops due to lack of fuel.
Drain carburetor by pressing upward on bowl drain, located below the carburetor cover.
16
Page 17
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Do not drain carburetor if using fuel stabilizer.
Follow the lubrication recommendations found in the Maintenance Section.
Always store the snow thrower in a clean, dry area.
Wipe equipment with an oiled rag to prevent rust.
Remove spark plug and pour one ounce of engine oil through spark plug hole into cylinder. Cover spark plug hole with rag. Crank engine several times to distribute oil. Replace spark plug.
NOTE: When storing any type of power equipment in an unventilated or metal storage shed, care should be taken to rust proof the equipment. Using a light oil or silicone, coat the equipment, especially any chains, springs, bearings, and cables.

SECTION 8: TROUBLESHOOTING

Problem Cause Remedy
Engine fails to start 1. Fuel tank empty, or stale fuel.
2. Blocked fuel line.
3. Choke not in the ON position
4. Faulty spark plug.
5. Safety key not in ignition switch on engine.
6. Spark plug wire disconnected.
7. Primer button not being used properly.
8. Fuel shut-off valve closed. (If Equipped)
Engine runs erratic 1. Unit running on CHOKE.
2. Blocked fuel line or stale fuel.
3. Water or dirt in the fuel system.
Loss of power 1. Spark plug wire loose.
2. Gas cap vent hole plugged.
Excessive vibration 1. Loose parts or damaged auger. 1. Stop the engine immediately and disconnect
Unit fails to propel itself
Unit fails to discharge snow
1. Drive control cable in need of adjustment.
2. Drive belt loose or damaged.
1. Chute assembly clogged.
2. Shear pin sheared.
3. Foreign object lodged in auger.
4. Auger control cable in need of adjustment.
5. Auger belt loose or damaged.
6. Shear pin(s) sheared.
1. Fill tank with clean, fresh gasoline. Fuel becomes stale after thirty days.
2. Clean the fuel line.
3. Move switch to the ON position
4. Clean, adjust gap or replace.
5. Insert the key fully into the switch.
6. Connect spark plug wire.
7. Refer to the engine manual.
8. Open fuel shut-off valve. (If Equipped)
1. Move the choke lever to OFF position.
2. Clean the fuel line; fill the tank with clean, fresh gasoline.
3. Drain the fuel tank and carburetor. Refill with fresh fuel.
1. Connect and tighten spark plug wire.
2. Remove ice and snow from gas cap. Be certain vent hole is clear.
the spark plug wire. Tighten all bolts and nuts. If vibration continues, have the unit serviced by an authorized service dealer.
1. Adjust drive control cable. Refer to Making Adjustment Section.
2. Replace drive belt. Refer to the Service Section.
1. Stop engine and disconnect spark plug wire. Clean chute and inside of auger housing with clean-out tool or a stick.
2. Replace shear pin.
3. Stop engine immediately and disconnect spark plug wire. Remove object from auger with clean-out tool or a stick.
4. Adjust auger control cable. Refer to the Making Adjustments Section.
5. Refer to Service Section.
6. Replace shear pin(s).
17
Page 18

SECTION 9: PARTS LIST FOR MODELS 1028 & 1130

33
36
84
37
35
83
82
80
80
23
13
31
87
11
19
42
49
52 38
29
47
50
32
48
60
39
56
45
40
53
41
40
9
65 64
63
68
46
67
62
58
34 59
54 55
11
61
54
30
51
40 57
45
53
16
9
64
81 68
79
43
9
78
76
75
77
74
16
27
2
19
8
21
11
22
15
12
75
70
66
28
4
Part of handle panel
25
3
9
for reference only
24
14
9
26
20
6
1
11
8
6
4
3
17
5
44
8
5
10
75
69
75
72
71
70
17
18
7
18
11
73
Page 19
Models 1028 & 1130
Ref.
No.
1. 684-0008A Shift Arm Assembly
2. 747-0737† Chute Directional Control
3. 710-0449 Carriage Screw 5/16-18 x 2.25
4. 710-0458 Carriage Bolt 5/16-18 x 1.75
5. 710-0643 Hex Bolt 5/16-18 x 1.0
6. 710-0788 TT Screw 1/4-20 x 1.0
7. 710-1880 Hex Bolt 5/16-18 x 0.75
8. 711-0677 Ferrule
9. 712-04063 Flange Lock Nut
10. 710-0703 Carriage Screw, 1/4-20 x.75
11. 714-0104 Hairpin Clip
12. 720-0201A Chute Directional Control Knob
13. 725-1757† Heated Grip
14. 720-0284 Handle Knob Assembly
15. 726-0100 Push Cap
16. 710-0597 Hex Screw, 1/4-20 x 1.00
17. 736-0119 Lock Washer
18. 736-0185 Flat Washer
19. 736-0275 Flat Washer
20. 736-0451 Saddle Washer
21. 747-0620A Upper Shift Rod
22. 747-0621 Lower Shift Rod
23. 629-04007† Heated Grips Harness Ass’y
24. 749-04138 Lower Handle
25. 749-0952A Upper Handle RH
26. 749-0953A Upper Handle LH
27. 750-0963 Shift Rod Connector
28. 710-0837 Screw, #10-16 x.625
29. 684-0036A Handle Engagement Assembly RH
30. 684-0037B Handle Engagement Assembly LH
31. 710-1003 B Screw #10-16 x 0.625
32. 712-0271 Hex Sems Nut 1/4-20
33. 712-0693† Jam Nut, 15/32-32
34. 720-0232 Shift Knob
35. 725-1759†† Halogen Lamp, 50W, 12V
36. 725-1672†† Lamp Housing
37. 731-04068† Handle Panel
38. 684-0102 Handle Panel Assembly w/Tilt
39. 710-0459A Hex Bolt 3/8-24 x 1.5
40. 710-0599 TT Screw 1/4-20 x 0.5
41. 711-0653 Clevis Pin
42. 712-0116 Jam Lock Nut 3/8-24
Part No. Part Description
705-5204A* Chute Directional Control
720-0274* Grip
731-04067* Handle Panel
Ref.
No.
43. 712-3010 Hex Nut, 5/16-18
44. 714-0145† Click Pin
45. 714-0507 Cotter Pin
46. 732-0145 Compression Spring
47. 732-0193 Compression Spring
48. 732-0746 Torsion Spring
49. 735-0199A Rubber Bumper
50. 736-0105 Bell Washer
51. 736-0509 Flat Washer
52. 746-0778 Drive Cable Z- Fitting
53. 747-0877 Cam Rod
54. 748-0362 Handle Lock Cam
55. 748-0363 Handle Lock Pawl
56. 784-5619A Shift Handle
57. 784-5679 Handle Support Bracket LH
58. 784-5680 Handle Support Bracket RH
59. 784-5681 Support Bracket LH
60. 784-5682 Support Bracket RH
61. 710-0805 Hex Bolt 5/16-18 x 1.5
62. 746-0901 Chute Deflector Cable w/Clip
63. 746-0896 Chute Deflector Control Cable
64. 731-1313C Chute Cable Guide
65. 784-5604 Chute Distance Control
66. 705-5266† Chute Directional Control Bracket
67. 736-0506A Special Washer
68. 710-0895 Hi-Lo Screw 1/4-15 x 0.75
69. 731-1379C Chute Adapter
70. 741-0475 Plastic Bushing
71. 784-5647 Chute Directional Control Bracket
72. 710-0451 Carriage Bolt 5/16-18 x 0.75
73. 684-0053B† Lower Chute Directional Control
74. 731-0851A Flange Keeper
75. 712-04064 Flange Lock Nut 1/4-20
76. 731-1300B Lower Chute
77. 731-04427A Upper Chute
78. 784-5594 Cable Bracket
79. 710-04071 Carriage Bolt 5/16-18 x 1.0
80. 716-0398† Toggle Switch Lock Ring
81. 710-0262 Carriage bolt 5/16-18 x 1.5
82. 725-1756† Single Throw Toggle Switch
83. 736-0226† Flat Washer
84. 747-1136†† Headlight Retainer
85. 735-0234* Rubber Grommet
86. 747-0697* Eye Bolt
87. 629-0059* Light Harness
† Model 1028
* Model 1130
†† Model 1130 equipped with one (1)
Part No. Part Description
19
Page 20
Model 1028
22
21
15
28
35
34
27
28
2
4
5
6
14
12
13
16
16
3
8
11
7
26
33
16
38
44
46
19
32
45
25
37
47
17
18
48
50
9
51
10
31
49
23
41
36
20
43
30
16
42
40
39
51
20
1
29
24
Page 21
Model 1028
Ref.
No.
1. 714-0507 Cotter Pin
2. 756-0178 Flat Idler
3. 784-5632B Auger Idler Arm
4. 710-0347 Hex Cap Screw 3/8-16 x 1.75
5. 738-0281 Shoulder Screw
6. 736-0174 Wave Washer
7. 732-0611 Extension Spring
8. 712-3068 Hex Nut 5/16-18
9. 710-0642 Self Tapping Screw, 1/4-20 x.75
10. 711-04283 Auger Axle, 28”
11. 05931A Housing
12. 741-0309 Ball Bearing
13. 710-0451 Carriage Bolt, 5/16-18 x.75
14. 705-5226 Chute Reinforcement
15. 684-04132 Auger Housing Assembly, 28”
16. 712-04063 Flange Lock Nut 5/16-18
17. 714-0161 Hi-Pro Key, 3/16 x 5/8
18. 715-04021 Dowel Pin
19. 717-0528A Worm Gear, 20-tooth
20. 717-0526 Worm Shaft
21. 731-2635 Clean-Out Tool Mount
22. 731-2643 Clean-Out Tool
23. 718-04071 Thrust Collar
24. 790-00087 Bearing Housing
25. 721-0325 Grease Plug
26. 710-0726 Hex Screw 5/16-12
Part No. Part Description
Ref.
No.
27. 725-0157 Cable Tie
28. 712-04065 Flange Lock Nut 3/8-16
29. 741-0245 Hex Flange Bearing
30. 790-00091 Skid Shoe
31. 721-0327 Grease Seal
32. 736-0351 Flat Washer,.76 x 1.5 x.030
33. 790-00118 Shave Plate, 28”
34. 710-0451 Carriage Bolt 5/16-18 x 1.00
35. 684-0065 Impeller Assembly
36. 715-0114 Pin
37. 618-04206 Gear Assembly Complete, 28”
38. 684-04108 Spiral Assembly - RH
39. 736-0188 Flat Washer
40. 741-0493A Flange Bushing
41. 684-04107 Spiral Assembly - LH
42. 738-04124 Shear Pin,.25 x 1.50
43. 731-04870 Spacer, 1.25OD x.75ID x 1.00 Lg.
44. 618-0123 RH Housing (Incl ref. 45 & 46)
45. 721-0179 Oil Seal
46. 741-0661A Flange Bearing
47. 618-0124 LH Housing (Incl ref. 45 & 46)
48. 736-3084 Flat Washer,.51 x 1.12 x.06
49. 741-0662 Flange Bearing,.75 x 1.0 x.59
50. 741-0663 Flange Bearing,.503 ID x.75 OD
51. 737-3000 Lube Fitting, 3/16 Drive
Part No. Part Description
21
Page 22
Model 1130
22
21
15
28
35
34
27
28
2
4
5
6
14
12
13
16
16
3
8
11
7
26
33
16
36
38
44
46
19
32
45
25
37
47
17
18
48
50
9
10
43
31
49
23
41
52
20
1
30
16
42
40
39
29
24
22
Page 23
Model 1130
Ref.
No.
1. 714-0507 Cotter Pin
2. 756-0178 Flat Idler
3. 784-5632B Auger Idler Arm
4. 710-0347 Hex Cap Screw 3/8-16 x 1.75
5. 738-0281 Shoulder Screw
6. 736-0174 Wave Washer
7. 732-0611 Extension Spring
8. 712-3068 Hex Nut 5/16-18
9. 710-0642 Self Tapping Screw, 1/4-20 x.75
10. 711-04282 Auger Axle, 30”
11. 05931A Housing
12. 741-0309 Ball Bearing
13. 710-0451 Carriage Bolt, 5/16-18 x.75
14. 705-5226 Chute Reinforcement
15. 684-04137 Auger Housing Assembly, 30”
16. 712-04063 Flange Lock Nut 5/16-18
17. 714-0161 Hi-Pro Key, 3/16 x 5/8
18. 715-04021 Dowel Pin
19. 717-0528A Worm Gear, 20-tooth
20. 717-0526 Worm Shaft
21. 731-2635 Clean-Out Tool Mount
22. 731-2643 Clean-Out Tool
23. 718-04071 Thrust Collar
24. 790-00138 Bearing Housing w/ Grs. Ftg.
25. 721-0325 Grease Plug
26. 710-0726 Hex Screw 5/16-12
Part No. Part Description
Ref.
No.
27. 725-0157 Cable Tie
28. 712-04065 Flange Lock Nut 3/8-16
29. 741-0245 Hex Flange Bearing
30. 790-00091 Skid Shoe
31. 721-0327 Grease Seal
32. 736-0351 Flat Washer,.76 x 1.5 x.030
33. 790-00119 Shave Plate, 30”
34. 710-0451 Carriage Bolt 5/16-18 x 1.00
35. 684-0065 Impeller Assembly
36. 715-0114 Pin
37. 618-04234 Gear Assembly Complete, 30”
38. 684-04108 Spiral Assembly - RH
39. 736-0188 Flat Washer
40. 741-0493A Flange Bushing
41. 684-04107 Spiral Assembly - LH
42. 738-04124 Shear Pin,.25 x 1.50
43. 731-04870 Spacer, 1.25OD x.75ID x 1.00 Lg.
44. 618-0123 RH Housing (Incl ref. 45 & 46)
45. 721-0179 Oil Seal
46. 741-0661A Flange Bearing - RH Housing
47. 618-0418 LH Housing (Incl ref. 45 & 46)
48. 736-3084 Flat Washer,.51 x 1.12 x.06
49. 741-0662 Flange Bearing,.75 x 1.0 x.59
50. 741-0663 Flange Bearing,.503 ID x.75 OD
51. 731-04871 Spacer, 1.25OD x.75ID x 3/16 Lg.
Part No. Part Description
741-0339 Flange Bearing - LH Housing
23
Page 24
Models 1028 & 1130
26
28
Supplied on engine
29
30
27
31
1
2
33
32
23
22
21
16
24
19
16
16
19
20
16
15
11
12
10
18
14
3
4
8
9
13
7
4
6
5
25
24
Page 25
Models 1028 & 1130
Ref.
No.
1. 710-0896 Hex Washer Screw 1/4-14 x.625
2. 731-1324 Belt Cover
3. 732-0710 Extension Spring
4. 710-0627 Hex Screw 5/16-24 x.75
5. 710-3005 Hex Cap Screw 3/8-16 x 1.25
6. 05896A Drive Clutch Idler Bracket
7. 748-0234 Shoulder Spacer
8. 756-0987 Pulley Half
9. 754-0346 V-Belt
10. 756-0986 Pulley Half
11. 736-0270 Bell Washer
12. 710-0230 Hex Cap Screw 1/4-28 x.50
13. 756-0313 Flat Idler
14. 710-1245B Lock Hex Cap Screw 5/16-24
15. 712-0181 Lock Jam Nut 3/8-16
16. 756-0569 Pulley Half
18. 736-0505 Flat Washer
19. 754-0430B Belt
20. 756-0967 Auger Pulley
21. 736-0247 Flat Washer 3/8 x 1.25 OD
22. 736-0331 Bell Washer
23. 710-0696 Hex Cap Screw 3/8-24
24. 748-0360 Adapter Pulley
25. 710-0654A Hex Screw 3/8-16 x 1.0
26. 629-0071 Extension Cord
27. OEM-390-987 Electric Start Kit
28. 751428974 Hex Screw #6-32 x 2.5
29. 75142896 Hex Screw 1/4-20 x.500
30. 7511A173106 Electric Starter
31. 684-04014A Engine Shroud Assembly
32. 710-04082 Screw #10-16 x.75
33. 712-3004A Flange Lock Nut 5/16-18
Part No. Part Description
IMPORTANT: For a proper working machine, use Factory
Approved Parts. V-BELTS are specially designed to engage and disengage safely. A substitute (non OEM) V-Belt can be dangerous by not disengaging completely
25
Page 26
Models 1028 & 1130
34
32
29
25
24
23
22
2
21
12
20
33
30
26
19
10
22
23
21
24
20
19
18
17
3
14
25
16
19
11
26
29
27
28
30
31
36
18
32
19
27
32
35
32
30
8
4
9
7
6
5
15
2
40
38
39
41
13
1
2
37
26
Page 27
Models 1028 & 1130
Ref.
No.
1. 784-5648 Frame Cover
2. 710-0896 Tap Screw 1/4-14 x.625
3. 748-0190 Spacer.508 ID x.75 OD
4. 732-0264 Extension Spring
5. 712-0711 Jam Nut 3/8-24
6. 736-0105 Bell Washer.401 ID x.87 OD
7. 684-0021 Friction Whl Support Bracket
8. 746-0898B Drive Cable 39.88”
9. 656-0012A Friction Disc
10. 784-5689A Front Support Guide Bracket
11. 713-0413 10T Sprocket
12. 746-0897 Auger Cable 44.75”
13. 750-0997 Spacer.675 ID x 1” OD
14. 711-1042 Hex Track Shaft
15. 684-0042C Friction Wheel Assembly
16. 736-0160 Flat Washer.536 ID x.93 OD
17. 714-0474 Cotter Pin
18. 741-0563 Ball Bearing
19. 736-0242 Bell Washer.34 ID x.872 OD
20. 710-0538 Hex Cap Screw 5/16-18 x.625
21. 710-0875 Tap Screw 1/4-20 x.75
Part No. Part Description
Ref.
No.
22. 736-0270 Bell Washer.265 ID x.75 OD
23. 736-0176 Flat Washer 1/4 ID x.93 OD
24. 741-1111 Hex Flange Bearing
25. 710-0643 Hex Cap Screw 5/16-18 x 1”
26. 748-0234 Shoulder Spacer
27. 710-0726 Tap Screw 5/16-12 x.750
28. 684-0031 Frame Assembly
29. 738-0924 Hex Screw 1/4-28 x.375
30. 756-0625 Cable Roller
31. 784-5688 Drive Cable Guide Bracket
32. 710-0599 Tap Screw 1/4-20 x.5
33. 784-5590 Shift Frame Bracket
34. 684-0014B Shift Rod Assembly
35. 784-5687A Auger Cable Guide Bracket
36. 710-0809 Tap Screw 1/4-20 x 1.250
37. 618-0063A Friction Wheel Bearing
38. 718-0301A Friction Wheel Hub
39. 735-0243B Friction Wheel Rubber
40. 790-00011 Friction Plate
41. 790-00010 Friction Plate
Part No. Part Description
27
Page 28
Models 1028 & 1130
44
41
40
42
56
11
39
27
30
45
1
51
24
16
12
19
46
54
20
25
2
3
5
13
9
6
10
8
7
15
17
18
21
14
4
26
55
52
54
22
48
32
50
28
29
46
47
30
33
20
51
49
53
19
37
31
36
34
33
56
38
35
32
23
37
22
26
21
18
14
28
17
16
15
13
Page 29
Models 1028 & 1130
Ref.
No.
1. 720-0223 Grip
2. 710-0726 Tap Screw, 5/16-12 x.750
3. 784-5642 Track Lockout Plate
4. 710-0157 Hex Cap Screw, 5/16-24 x.75
5. 736-0242 Bell Washer,.34 ID x.872 OD
6. 684-0038 Track Lock Handle Assembly
7. 710-0459A Hex Cap Screw, 3/8-24 x 1.5
8. 712-0214 Hex Nut, 3/8-24
9. 748-0353A Lift Shaft Drive
10. 750-0547 Spacer,.628 ID x.875 OD x.5
11. 784-5609 Steering Cable Bracket
12. 684-0009 Track Pivot Rod Assembly
13. 712-0346 Jam Nut, 1/2-20
14. 731-1292 Snow Track
15. 736-0272 Flat Washer,.5 x 1 x.06
16. 731-1538A Track Drive Wheel
17. 631-0032 Track Idler Wheel
18. 750-0995 Spacer,.51 ID x.75 OD x 1.67
19. 738-0140 Screw,.435 x.178-5/16 x.56
20. 736-0406 Flat Washer,.442 x 1.38 x.06
21. 750-0909 Spacer,.51 ID x 1 OD x 1.34
22. 712-04063 Flange Lock Nut, 5/16-18
23. 618-0044 LH Dogg Assembly
24. 684-0024 Idler Axle Assembly
25. 710-1231 Eye Bolt, 5/16-18 x 3
26. 784-5639 Track Side Plate
27. 711-0911 Actuator Shaft
28. 713-0233 Chain
Part No. Part Description
Ref.
No.
29. 618-0169A Track/Steering Shaft Ass’y
30. 683-0024 Track Hub Ass’y
31. 713-0437 Chain
32. 741-0339 Flange Bearing
33. 736-0287 Flat Washer,.793 x 1.24 x.06
34. 611-0053 Axle Assembly
35. 750-0904 Spacer,.514 x.630 x 1.59
36. 618-0043 RH Dogg Assembly
37. 750-0903 Spacer,.514 x.630 x 2.44
38. 732-0209 Extension Spring
39. 710-0602 Tap Screw, 5/16-18 x 1
40. 719-0295A Track Housing
41. 746-0948 Steering Cable
42. 746-0950A Steering Trigger
44. 710-1233 Screw, #10-24 x 1.375
45. 716-0114 Retaining Ring
46. 618-0046B Carrier Assembly
47. 717-1211B Ring Gear
48. 716-0115 Retaining Ring
49. 713-0414 13-Tooth Sprocket
50. 711-0912 Track Steering Drive Shaft
51. 736-0502 Flat Washer,.58 x 1.06 x.02
52. 736-0336 Flat Washer, 5/8 x 1 x.03
53. 715-0120 Spiral Pin, 3/16 x 1
54. 717-1209A 12-Tooth Gear
55. 717-1210A 18-Tooth Gear
56. 725-0157 Cable Tie
Part No. Part Description
29
Page 30
NOTES
30
Page 31
MANUFACTURER’S LIMITED COMMERCIAL WARRANTY
FOR:
The limited warranty set forth below is given by Troy-Bilt LLC with respect to new merchandise used for commercial purposes and purchased and used in the United States and/ or its territories and possessions, and by MTD Products Limited with respect to new merchandise purchased and used in Canada and/or its territories and possessions (either entity respectively, “Troy-Bilt”).
“Troy-Bilt” warrants this product (excluding its normal wear parts as described below) against defects in material and workmanship for a period of ninety (90) days commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator’s Manual furnished with the product, and has not been subject to misuse, abuse, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any part, accessory or attachment not approved by Troy-Bilt for use with the product(s) covered by this manual will void your warranty as to any resulting damage.
Normal wear parts are warranted to be free from defects in material and workmanship for a period of thirty (30) days from the date of purchase. Normal wear parts include, but are not limited to items such as: batteries, belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, friction wheels, shave plates, auger spiral rubber and tires.
HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE, through your local authorized service dealer. To locate the dealer in your area:
In the U.S.A.
Check your Yellow Pages, or contact Troy-Bilt LLC at P.O. Box 361131, Cleveland, Ohio 44136-0019, or call 1-866-840­6483 or 1-330-558-7220, or log on to our Web site at www.troybilt.com.
In Canada
Contact MTD Products Limited, Kitchener, ON N2G 4J1, or call 1-800-668-1238 or log on to our Web site at www.mtdcanada.com.
This limited warranty does not provide coverage in the following cases:
a. The engine or component parts thereof. These items
may carry a separate manufacturer’s warranty. Refer to applicable manufacturer’s warranty for terms and conditions.
b. Log splitter pumps, valves, and cylinders have a
separate one- year warranty.
c. Routine maintenance items such as lubricants, filters,
blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal deterioration of the exterior finish due to use or exposure.
d. Service completed by someone other than an
authorized service dealer.
e. Troy-Bilt does not extend any warranty for products
sold or exported outside of the United States and/or Canada, and their respective possessions and territories, except those sold through Troy-Bilt’s
authorized channels of export distribution. f. Replacement parts that are not genuine Troy-Bilt parts. g. Transportation charges and service calls.
No implied warranty, including any implied warranty of merchantability of fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind Troy-Bilt. During the period of the warranty, the exclusive remedy is repair or replacement of the product as set forth above.
The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale. Troy-Bilt shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product.
Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you.
In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration
of safety features of the product shall void this warranty.
You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to use the product.
This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift.
HOW LOCAL LAWS RELATE TO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may also have other rights that vary in different jurisdictions.
IMPORTANT:
Owner must present Original Proof of
Purchase to obtain warranty coverage.
Troy-Bilt LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-866-840-6483, 1-330-558-7220
MTD Canada Limited - KITCHENER, ON N2G 4J1; Phone 1-800-668-1238
31
Page 32
MANUFACTURER’S LIMITED WARRANTY FOR:
The limited warranty set forth below is given by Troy-Bilt LLC with respect to new merchandise purchased and used in the United States and/or its territories and possessions, and by MTD Products Limited with respect to new merchandise purchased and used in Canada and/or its territories and possessions (either entity respectively, “Troy-Bilt”).
“Troy-Bilt” warrants this product (excluding its normal wear parts as described below) against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator’s Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any part, accessory or attachment not approved by Troy-Bilt for use with the product(s) covered by this manual will void your warranty as to any resulting damage.
Normal wear parts are warranted to be free from defects in material and workmanship for a period of thirty (30) days from the date of purchase. Normal wear parts include, but are not limited to items such as: batteries, belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, friction wheels, shave plates, auger spiral rubber and tires.
HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE, through your local authorized service dealer. To locate the dealer in your area:
In the U.S.A.
Check your Yellow Pages, or contact Troy-Bilt LLC at P.O. Box 361131, Cleveland, Ohio 44136-0019, or call 1-866-840­6483 or 1-330-558-7220, or log on to our Web site at www.troybilt.com.
In Canada
Contact MTD Products Limited, Kitchener, ON N2G 4J1, or call 1-800-668-1238 or log on to our Web site at www.mtdcanada.com.
This limited warranty does not provide coverage in the following cases:
a. The engine or component parts thereof. These items
may carry a separate manufacturer’s warranty. Refer to applicable manufacturer’s warranty for terms and conditions.
b. Log splitter pumps, valves, and cylinders have a
separate one- year warranty.
c. Routine maintenance items such as lubricants, filters,
blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal
deterioration of the exterior finish due to use or
exposure. d. Service completed by someone other than an
authorized service dealer. e. Troy-Bilt does not extend any warranty for products
sold or exported outside of the United States and/or
Canada, and their respective possessions and
territories, except those sold through Troy-Bilt’s
authorized channels of export distribution. f. Replacement parts that are not genuine Troy-Bilt parts. g. Transportation charges and service calls. h. If Products are used commercially. (Troy-Bilt may
separately offer Limited Commercial Warranties on
certain select products. Ask your dealer or retailer for
details or contact Troy-Bilt Service for more
information.)
No implied warranty, including any implied warranty of merchantability of fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind Troy-Bilt. During the period of the warranty, the exclusive remedy is repair or replacement of the product as set forth above.
The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale. Troy-Bilt shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product.
Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you.
In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration
of safety features of the product shall void this warranty.
You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to use the product.
This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift.
HOW LOCAL LAWS RELATE TO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may also have other rights that vary in different jurisdictions.
IMPORTANT:
Owner must present Original Proof of
Purchase to obtain warranty coverage.
Troy-Bilt LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-866-840-6483, 1-330-558-7220
MTD Canada Limited - KITCHENER, ON N2G 4J1; Phone 1-800-668-1238
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