Troy-Bilt 10530 User Manual

Operator’s Manual
SNOW THROWER
Model 10530
Polar Blast
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
WARNING: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-
covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
FORM NO
PRINTED IN U.S.A.
769-00293B.fm
.
(6/2004)
TABLE OF CONTENTS
Content Page
Important Safe Operation Practices 3 Assembling Your Snow Thrower 5 Know Your Snow Thrower 7 Operating Your Snow Thrower 9 Making Adjustments 11
Content Page
Servicing Your Snow Thrower 15 Trouble Shooting 19 Illustrated Parts 20 Commercial Warranty 31 Residential Warranty 32
Maintaining Your Snow Thrower 14
FINDING MODEL NUMBER
This Operator’s Manual is an important part of your new snow thrower. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the equipment and copy the information from it in the space provided below. A sample model plate is also given below. You can locate the model plate by standing at the operating position and looking down at the rear of the snow thrower. This information will be necessary to use the manufacturer’s web site and/or help from the Customer Support Department or an authorized service dealer.
Copy the model number here:
Copy the serial number here:
www.troybilt.com
TROY-BILT LLC P. O. BOX
361131 CLEVELAND, OH 44136 330-558-7220 1-800-520-5520
CUSTOMER SUPPORT
Please do NOT return the unit to the retailer from where it was purchased, without first contacting Customer Support.
If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, you can seek help from the experts. Choose from the options below:
Visit troybilt.com for many useful suggestions. Click on Customer Support button and you will get the four options reproduced here. Click on the appropriate button and help is immediately available.
The answer you are looking for could be just a mouse click away!
If you prefer to reach a Customer Support Representative, please call 1-800-520-5520.
Engine
Manual
The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifications, warranty and service. Please refer to the engine manufacturer’s Owner’s/Operator’s Manual, packed separately with your unit, for more information.
2
SECTION 1: IMPORTANT SAFE OPERATION PRACTICES
This symbol points out important safety instructions, which if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in th is manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury . When you see this symbol—heed its warning.
WARNING: Engine Exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to the State of California to cause cancer, birth defects or other reproductive harm
DANGER: This machine was built to be operated accor ding to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the p art of the operator can result in serious injury. This machine is capa ble of amputating hands and feet and thro wing objects. Failure to observe the following safety instructions could result in serious injury or death.
.
TRAINING
1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.
3. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
4. Never allow adults to operate this machine without proper instruction.
5. Thrown objects can cause serious personal injury. Plan your snow-throwing pattern to avoid discharge of material toward roads, bystanders and the like.
6. Keep bystanders, helpers, pets and children at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.
7. Exercise caution to avoid slipping or falling, especially when operating in reverse.
PREPARATION
1. Thoroughly inspect the area where the equipment is to be used. Remove all doormats, newspapers, sleds, boards, wires and other foreign objects, which could be tripped over or thrown by the auger/impeller.
2. Always wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.
3. Do not operate without wearing adequate winter outer garments. Do not wear jewelry, long scarves or other loose clothing, which could become entangled in moving parts. Wear footwear which will improve footing on slippery surfaces.
4. Use a grounded three-wire extension cord and receptacle for all units with electric start engines.
5. Adjust collector housing height to clear gravel or crushed rock surfaces.
6. Disengage all controls before starting the engine.
7. Never attempt to make any adjustments while engine is running, except where specifically recommended in the operator’s manual.
8. Let engine and machine adjust to outdoor temperature before starting to clear snow.
9. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes, which can ignite. Wash your skin and change clothes immediately.
a. Use only an approved gasoline container. b. Extinguish all cigarettes, cigars, pipes and other
sources of ignition. c. Never fuel machine indoors. d. Never remove gas cap or add fuel while the
engine is hot or running. e. Allow engine to cool at least two minutes before
refueling. f. Never over fill fuel tank. Fill tank to no more than ½
inch below bottom of filler neck to provide space
for fuel expansion. g. Replace gasoline cap and tighten securely. h. If gasoline is spilled, wipe it off the engine and
equipment. Move machine to another area. Wait 5
minutes before starting the engine. i. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light
(e.g. furnace, water heater, space heater, clothes
dryer etc.). j. Allow machine to cool at least 5 minutes before
storing.
OPERATION
1. Do not put hands or feet near rotating parts, in the auger/ impeller housing or chute assembly. Contact with the rotating parts can amputate hands and feet.
2. The auger/impeller control is a safety device. Never bypass its operation. Doing so makes the machine unsafe and may cause personal injury.
3. The controls must operate easily in both directions and automatically return to the disengaged position when released.
3
4. Never operate with a missing or damaged chute assembly. Keep all safety devices in place and working.
5. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
6. Do not operate machine while under the influence of alcohol or drugs.
7. Muffler and engine become hot and can cause a burn. Do not touch.
8. Exercise extreme caution when operating on or crossing gravel surfaces. Stay alert for hidden hazards or traffic.
9. Exercise caution when changing direction and while operating on slopes.
10. Plan your snow-throwing pattern to avoid discharge towards windows, walls, cars etc. Thus, avoiding possible property damage or personal injury caused by a ricochet.
11. Never direct discharge at children, bystanders and pets or allow anyone in front of the machine.
12. Do not overload machine capacity by attempting to clear snow at too fast of a rate.
13. Never operate this machine without good visibility or light. Always be sure of your footing and keep a firm hold on the handles. Walk, never run.
14. Disengage power to the auger/impeller when transporting or not in use.
15. Never operate machine at high transport speeds on slippery surfaces. Look down and behind and use care when in reverse.
16. If the machine should start to vibrate abnormally, stop the engine, disconnect the spark plug wire and ground it against the engine. Inspect thoroughly for damage. Repair any damage before starting and operating.
17. Disengage all controls and stop engine before you leave the operating position (behind the handles). Wait until the auger/impeller comes to a complete stop before unclogging the chute assembly, making any adjustments, or inspections.
18. Never put your hand in the discharge or collector openings. Always use the clean-out tool provided to unclog the discharge opening. Do not unclog chute assembly while engine is running. Shut off engine and remain behind handles until all moving parts have stopped before unclogging.
19. Use only attachments and accessories approved by the manufacturer (e.g. wheel weights, tire chains, cabs etc.).
20. If situations occur which are not covered in this manual, use care and good judgment.
Contact your dealer or telephone 1-800-520-5520 for assistance and the name of your nearest servicing dealer.
MAINTENANCE AND STORAGE
1. Never tamper with safety devices. Check their proper operation regularly. Refer to the maintenance and adjustment sections of this manual.
2. Before cleaning, repairing or inspecting machine disengage all clutch levers and stop engine. Wait until the auger/impeller come to a complete stop. Disconnect the spark plug wire and ground against the engine to prevent unintended starting.
3. Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working condition. Also, visually inspect machine for any damage.
4. Do not change the engine governor setting or over-speed the engine. The governor controls the maximum safe operating speed of the engine.
5. Snow thrower shave plates and skid shoes are subject to wear and damage. For your safety protection, frequently check all components and replace with original equipment manufacturer’s (OEM) parts only. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”
6. Check clutch controls periodically to verify they engage and disengage properly and adjust, if necessary. Refer to the adjustment section in this operator’s manual for instructions.
7. Maintain or replace safety and instruction labels, as necessary.
8. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.
9. Prior to storing, run machine a few minutes to clear snow from machine and prevent freeze up of auger/impeller.
10. Never store the machine or fuel container inside where there is an open flame, spark or pilot light such as a water heater, furnace, clothes dryer etc.
11. Always refer to the operator’s manual for proper instructions on off-season storage.
WARNING — YOUR RESPONSIBILITY:
Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine. The safety labels are shown below for your reference.
4
SECTION 2: ASSEMBLING YOUR SNOW THROWER
NOTE: All references to right or left side of the snow
thrower are determined from behind the unit in the operating position. The “operator’s position” is defined as standing directly behind the snow thrower, facing the handle panel.
Hardware Pack
ATTACHING THE CHUTE ASSEMBLY
A
Flange Lock Nuts
Hex Screws
1/4-20 x 1.00”
(710-0597)
B
REPLACEMENT SHEAR BOLTS
Shear Bolts
Figure 1
The augers are secured to the auger shaft with two shear bolts and flange lock nuts. If you hit a foreign object or ice jam, the snow thrower is designed so that the bolts may shear. Two replacement shear bolts and nuts are provided for your convenience. Store in a safe place until needed. See Figure 1.
IMPORTANT:
standard hex bolts. Any damage to the auger gearbox or other components from standard hex bolts will not be covered by your snow thrower’s warranty.
NEVER replace the auger shear bolts with
1/4-20 Thread
(712-04064)
Chute Flange Keepers 731-0851 (3) Not Shown
Flange Lock Nuts
Assembling Handle
Remove the lower plastic wing nut, cupped washer, and carriage bolt from each side of the lower handle. See Figure 2.
Wing Nut
Carriage Bolt
Bell Washer
Figure 2
NOTE: Before proceeding, look at the lower rear of the
snow thrower frame to be sure the spring (found at the end of each cable) is attached to its actuator bracket See Figure 3.
Pivot the upper handle assembly forward until it locks over the lower handle. See Figure 2.
Secure the upper handle and lower handle with the two plastic wing nuts, bell washers and carriage bolts previously removed from the lower hole.
Firmly tighten all four wing nuts to secure the upper handle to the lower handle.
Slide the shift rod connector down over the end of the lower shift rod. Tap the connector until it locks over the lower shift rod. See Figure 3.
NOTE: If the connector is not properly assembled, the shift rod will pivot and you will not be able to change speeds or change directions.
WARNING: Disconnect the spark plug
wire and ground it against the engine to prevent unintended starting.
IMPORTANT:
Page 11, before operating your snow thrower. Failure to follow these instructions may cause damage to the snow thrower.
Make any adjustments, as instructed on
5
A
Chute Assembly
Hex Screw
Shift Rod
Connector
Carriage Bolt
Bell Washer
Wing Nut
Springs
Actuator Brackets and Springs
Figure 3
Attaching Chute Assembly (Hardware Group A)
Place chute assembly over chute opening, with the opening in the chute assembly facing the front of the unit.
Place chute flange keepers beneath lip of chute assembly, with the flat side of chute flange keeper facing downward.
Insert hex screw up through chute flange keeper and chute assembly and secure with hex lock nut. After assembling all three chute flange keepers, tighten all nuts and screws securely with two 7/16” wrenches. Do not overtighten. See Figure 4A.
With the lock nuts loosened on the lower chute rod bracket (See Figure 4B) adjust the bracket so that the spiral fully engages the teeth on the chute assembly. Tighten the lock nuts on the lower chute rod bracket securely.
Hex Lock Nut
Chute Flange Keeper
B
Chute
Assembly
Lower Chute
Rod
Bracket
Chute Directional Control
Spiral
Lock Nuts
Figure 4
Attaching Chute Directional Control
Remove the hairpin clip from the upper chute rod and slide the upper chute rod through the upper chute rod bracket and into the lower chute rod. See Figure 5.
Align the two holes on both chute rods and insert the hairpin clip removed earlier, through these holes. See Figure 5.
Upper Chute Rod
Upper Chute
Rod Bracket
Hairpin Clip
Lower Chute Rod
Figure 5
6
Routing Chute Tilt Cables
If not already routed, slip the cables that run from beneath the handle panel to the chute assembly through the cable guide located on top of the engine housing. See Figure 6.
Discharge Chute
Cable Guide
Figure 6
Connecting Alternator Lead
If not already routed, unwrap the headlight wire which is attached to the headlights, beneath the handle panel. Wind the wire around the lower right handle until excess slack is removed.
Plug the wire from the headlight into the alternator lead located on the right side of the engine, beneath the fuel tank. See Figure 7.
Alternator Lead
Lamp Wire
Figure 7
SECTION 3: KNOW YOUR SNOW THROWER
WARNING: Read, understand, and follow
all instructions and warnings on the machine and in this manual before operating.
Throttle Control
The throttle control is located on the engine. It regulates the speed of the engine and also stops the engine. See Figure 8.
Fuel Shut-Off Valve (Optional Equipment)
On models so equipped, the fuel shut-off valve, located under fuel tank, controls fuel-flow from the fuel tank to the engine. See Figure 8.
Safety Ignition Key
The ignition key must be inserted and snapped in place in order for the engine to start. Remove the ignition key to prevent unauthorized use of equipment.Do NOT “turn” the ignition key in an attempt to start the engine.
Skid Shoes
The space between the shave plate and the ground can be adjusted by positioning the skid shoes. Refer to Skid
Shoe Adjustment on page 13.
Shift Lever
The shift lever is located in the center of the handle panel and is used to determine ground speed and direction of travel. It can be moved into any of eight positions. See Figure 8.
IMPORTANT:
changing speeds.
Forward
Your snow thrower has six forward (F) speeds, with position number one (1) being the slowest speed.
Reverse
Your snow thrower has two reverse (R) speeds, with position number one (1) being the slower speed.
Drive Control / Auger Control Lock
The drive control is located on the right handle. Squeeze the drive control to engage the wheel drive. Release to stop. See Figure 8.
The drive control also locks the auger control, so you can operate the chute directional control without interrupting the snow throwing process. If the auger control is engaged simultaneously with the drive control, the operator can release the auger control (on the left handle) and the augers will remain engaged. Release both controls to stop the augers and wheel drive.
IMPORTANT:
moving the shift lever. Failure to do so will result in premature wear to the drive system’s friction wheel.
Always release drive control before
ALWAYS release the drive control before
7
Drive Control /
Auger Control Lock
Headlights
Discharge
Chute
Chute
Clean-out Tool
Auger
Fuel Tank
Skid Shoe
Right Wheel Steering Control
Shift Lever
Chute Tilt Control
Auger Control
Chute Directional Control
Left Wheel Steering Control
Primer
Choke
Safety Ignition
Key
Throttle Control
Figure 8
Recoil Starter Handle
Electric Starter Button
Switch
Box
Fuel Shut-Off Valve
*If Equipped
Closed
Open
Auger Control
The auger control is located on the left handle. Squeeze the auger control to engage the augers. Release to stop the snow throwing action. The drive control must also be released in order to stop the auger.
IMPORTANT:
Refer to Auger Control Test on page 10 prior
to operating your snow thrower. Read and follow all instructions carefully and perform all adjustments to verify your snow thrower is operating safely and properly.
Chute Tilt Control
The distance snow is thrown can be changed by adjusting the angle of the upper chute. Move the chute tilt control forward to decrease the distance, and backwards to increase distance. See Figure 8.
Chute Directional Control
The chute directional control is located on left hand side of the snow thrower.To change the direction which snow is thrown, rotate chute directional control as follows:
Clockwise to discharge to the left.
Counterclockwise to discharge to the right.
Headlights
When properly connected, both headlights illuminate whenever the engine is running.
Clean-out Tool
WARNING: Never use your hand to clear a
clogged chute. Shut off engine and remain behind handles until all moving parts have stopped before unclogging. Use the clean-out tool or a stick to unclog.
This item, along with the electric cord, is fastened with a cable tie to the rear of the auger housing at the factory. Cut the cable tie and remove the electric cord before operating the snow thrower.
The clean-out tool (see Figure 8) is designed to clear a clogged chute. Refer to page 11 for detailed instructions on how to properly use the clean-out tool.
Wheel Steering Controls
The left and right wheel steering controls are located on the underside of the handles and are used to assist in steering the snow thrower.
Squeeze the right wheel steering control when turning right; squeeze the left control when turning left.
Operate the snow thrower in open areas until becoming familiar with these controls.
8
SECTION 4: OPERATING YOUR SNOW THROWER
Before Starting
WARNING: Read, understand, and follow
all instructions and warnings on the machine and in this manual before operating.
Gas And Oil Fill-up
Service the engine with gasoline and oil as instructed in the separate engine manual packed with your snow thrower. Read instructions carefully.
WARNING: Use extreme care when
handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes and other sources of ignition.
A plastic cap is provided inside the fuel fill opening to protect the tank during manufacturing. Remove and discard. Use the separate threaded fuel tank cap to close after fill-up.
To Start Engine
NOTE: If unit shows any sign of motion (drive or
augers) with the controls disengaged, shut engine off immediately. Readjust as instructed on page 10—Auger Control Test) and page 11—Drive Control and Shift Lever.
Attach spark plug wire to spark plug. Make certain the metal loop on end of the spark plug wire (inside the boot) is fastened securely over the metal tip on the spark plug.
Make certain the fuel shut-off valve, if so equipped, is in the OPEN (vertical) position.
Make certain the auger and drive controls are in the disengaged (up) position.
Move throttle control up to FAST position. Insert ignition key into slot and snap in place. See Figure
8. Do not turn key.
NOTE: Engine will not start unless ignition key is
inserted into ignition slot in carburetor cover.
Electric Starter
Determine that your house wiring is a three-wire grounded system. Ask a licensed electrician if you are not certain.
WARNING: The electric starter is
equipped with a grounded three-wire power cord and plug and is designed to operate on 120 volt AC household current. It must be used with a properly grounded three-prong receptacle at all times to avoid the possibility of electric shock. Follow all instructions carefully prior to operating the electric starter.
If your house wiring system is not a three-wire grounded system, do not use this electric starter under any conditions.
If your home electrical system is grounded, but a three-hole receptacle is not available, one should be installed by a licensed electrician before using the electric starter.
If you have a grounded three-prong receptacle, proceed as follows:
Connect power cord to switch box on engine. Plug the other end of power cord into a three-prong, 120­volt, grounded, AC receptacle.
Rotate choke knob to FULL choke position (cold engine start). If engine is warm, place choke in OFF position instead of FULL.
Push primer button two or three times for cold engine start, making sure to cover vent hole in primer button when pushing. DO NOT use primer to restart a warm engine after a short shutdown.
Push starter button to start engine.
When engine starts, release starter button, and move choke gradually to OFF. If engine falters, move choke immediately to FULL and then gradually to OFF.
When disconnecting the power cord, always unplug from the three-prong receptacle first and then from the snow thrower.
Recoil Starter
Rotate choke knob to FULL choke position (cold engine start). If engine is warm, place choke in OFF position instead of FULL.
Push primer button three or four times for cold engine start. DO NOT use primer to restart a warm engine after a short shutdown.
NOTE: Always cover vent hole in primer button when
pushing. Additional priming may be necessary for first start if temperature is below 15°F.
Grasp starter handle and pull rope out slowly, until it pulls slightly harder. Let rope rewind slowly.
Pull starter handle rapidly. Do not allow handle to snap back. Allow it to rewind slowly while keeping a firm hold on the starter handle.
Repeat the previous steps until engine starts.
9
As engine warms up, rotate choke knob slowly to OFF position. If engine falters, return to FULL choke, then slowly move to OFF position.
To Stop Engine
Run engine for a few minutes before stopping to help dry off any moisture on the engine.
To help prevent possible freeze-up of starter, proceed as follows:
Electric Starter:
Connect power cord to switch box on engine, then to 120 volt AC receptacle. With the engine running, push starter button and spin the starter for several seconds. The unusual sound made by spinning the starter will not harm engine or starter. Disconnect the power cord from receptacle first, and then from switch box.
In a well-ventilated area, start the snow thrower engine as instructed earlier in this section under the heading Starting Engine. Make sure the throttle is set in the FAST position.
While standing in the operator’s position (behind the snow thrower) engage the auger.
Allow the auger to remain engaged for approximately ten (10) seconds before releasing the auger control. Repeat this several times.
With the engine running in the FAST position and the auger control in the disengaged “up” position, walk to the front of the machine.
Confirm that the auger has completely stopped rotating and shows NO signs of motion.
IMPORTANT:
If the auger shows ANY signs of rotating, immediately return to the operator’s position and shut off the engine. Wait for all moving parts to stop before readjusting the auger control cable.
Recoil Starter
With engine running, pull starter rope with a rapid, continuous full arm stroke three or four times. Pulling the starter rope will produce a loud clattering sound, which is not harmful to the engine or starter.
Move throttle control to “stop” or “off” position.
Remove ignition key to prevent unauthorized use of equipment. Do not turn key.
NOTE: Keep key in a safe place. Engine will not start without ignition key.
Wipe all snow and moisture from the carburetor cover in the area of the control levers. Also, move control levers back and forth several times.
To Engage Augers
To engage augers and start throwing snow, squeeze the auger control against the left handle.
To disengage power to the augers, release both the auger control and the drive control, if engaged.
The auger control can be locked so you can turn the chute directional control without interrupting the snow throwing process.
Auger Control Test
IMPORTANT:
operating the snow thrower for the first time and at the start of each winter season.
Check the adjustment of the auger control as follows:
When the auger control is released and in the disengaged “up” position, the cable should have very little slack, but should NOT be tight.
Perform the following test before
WARNING: Do not over-tighten the cable.
Over-tightening may prevent the auger from disengaging and compromise the safety of the snow thrower.
To readjust the control cable, unhook the spring (found on the end of the auger cable) from the auger actuator bracket. See Figure 9.
Drive
Spring
Drive
Actuator
Bracket
Auger
Spring
Auger
Actuator Bracket
Figure 9
Push the cable coupler through the end of the spring to expose the lock nut. See Figure 10.
Coupler
Cable
Spring
k
c
a
l
S
s
s
e
L
S
e
r
o
M
Lock Nut
a
l
Figure 10
Thread the lock nut outward (down the coupler) three full turns to provide more slack in the cable and reattach the spring to the bracket.
k
c
10
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