Troybilt 030248 Owner’s Manual
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/M,
Portabme Generator/Generador Portfttii
Model / Modeio 030248
WARNING
Before using this product_ read this manuaHand follow aH
Safety RuHesand Operating Instructions.
Questions? Preguntas?
- 1-888-611-6708 M-F84CT
Troy-gilt® is a registered trademark of HTD and is used under license to griggs & Stratmn Power" Products.
Troy-gik® es una marca registrada de HTD y se usa abaio licencia a griggs & Stratmn Power" Products.
BRJGGS & STRATTON POWER PRODUCTS GROUP, LLC
J! JEF FERSON,W, SCONS,N, U°SoA°
s Printed in USA Manual No. 197584GS Revision 2 (12/19/2005)
II_i ADVERTENCIA
Antes de utiHizar eH producto, Heaeste manuaHy siga todas Has
Reghs de Seguridad e Instrucdones de Uso.
Safety Rules
SAVE THESE INSTRUCTIONS
TABLE OF CONTENTS
Section H oSafety Rules .......................... 2-4
Section 2 - Features and Controis ................... 5
Section 3 oAssembiy ............................ 6-7
Section 4 o Operation .......................... 8° i2
Section S o Maintenance .......................... H3
Section 6 o Storage .............................. H4
Section 7 oTroubieshoodng ........................ i5
Notes ......................................... i6
VVarranty ...................................... i7
EQUmPNENT
Read this manuam carefully and become
familiar with your generator. Know its
appmications, its mimitations and any hazards
invomved.
The generator is an engine-driven_ revolving fieH_
alternating current (AC) generator. It was designed to
supply electrical power for operating compatible electrical
lighting, appliances_ tools and motor loads.The generator's
revolving field is driven at about 3,600 rpm by a single°
cylinder engine.
CAUT|ON! DO NOT exceed the generator's
wattage/amperage capacity. See "Don't Overload
Generator".
SAFETY RULES
This is the safety amert symbol it is used to
amert you to potentiam personam iniury hazards.
Obey aH safety messages that follow this
symbom to avoid possibme iniury or death.
The safety alert symbol (_) is used with a signal word
(DANGER, CAUTION,WARNING), a pictorial and/or a
safety message to alert you to hazards. DANGER indicates
a hazard which, if not avoided, wilt result in death or serious
injury. WARNING indicates a hazard which, if not avoided,
couid result in death or serious injury. CAUTmON
indicates a hazard which, if not avoided, might result in
minor or moderate injury. CAUTmON, when used
without the alert symbol indicates a situation that could
result in equipment damage. Follow safety messages to
avoid or reduce the risk of injury or death.
{
Hazard Symbols and Meanings
Every effort has been made to ensure that information in
this manual is accurate and current. However, we reserve
the right to change, alter or otherwise improve the product
and this document at any time without prior notice.
The Emission Control System for this generator is
warranted for standards set by the Environmental
Protection Agency and the California Air Resources Board.
For warranty information refer to the Engine Operator's
Manual.
Copyright @ 2005 Brigs & Stratton Power Products
Group, LLC. All rights reserved. No part of this material
may be reproduced or transmitted in any form by any
means without the express written permission of Brigs &
Stratton Power Products Group, LLC.
Operator's Hanual Electrical Shock
Toxic Fumes
Explosion Fire
Kickback
Hot Surface
Section 1: Safety Rules
WARNING
Operate generator ONLY outdoors.
Keep exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other openings.
DO NOT operate generator inside any, buJldJng or enclosure
(even if doors or windows are open), including the generator
compartment of a recreational vehicle (RV).
WARNING
When using generator for backup power, notify utility
company. Use approved transfer equipment to isolate
generator from electric udlit><
Use a ground fault circuit interrupter (GFCI) in any damp or
highly conductive area, such as metal decking or steel work.
DO NOT touch bare wires or receptacles.
DO NOT use generator with electrical cords which are worn,
frayed, bare or otherwise damaged.
DO NOT operate generator in the rain or wet weather.
DO NOT handle generator or electrical cords while standing
in waten while barefoot, or while hands or feet are wet.
DO NOT allow unqualified persons or children to operate or
service generator.
WARNING
WARNING
WHEN ADDING OR DRAINING FUEL
Turn generator OFF and let it cool at least 2 minutes before
removing fiJel cap. Loosen cap slowly to relieve pressure in
tank.
Fill or drain fuel tank outdoors.
DO NC)T overfill tank.AIIow space for fuel expansion.
Keep fuel away from sparks, open flames, pilot lights, heat, and
other ignition sources.
DO NC)T light a cigarette or smoke.
_fHEN STARTING EQUIPHENT
i nsure spark phJg, muffler; fuel cap and air cleaner are in place.
• DO NOT crank engine with spark plug removed.
If fuel spills, wait until it evaporates before starting engine.
WHEN OPERATHNG EQUIPNENT
Do not tip engine or equipment at angle which causes fiJel to
spill
This generator is not for use in mobile equipment or marine
applications.
VHEN TRANSPORTING OR REPAIRING
EQUIPNENT
iN TANK
Store away from furnaces, stoves, water heaters, clothes
dryers or other" appliances that have pilot light or other"
ignition source because they can ignite fuel vapors.
When starting engine, puII cord slowty until resistance is felt
and then pull rapidly to avoid kickback.
NEVER start or stop engine with electrical devices plugged in
and turned on,
WARNING
This generator does not meet U. S.Coast Guard Regulation
33CFR-183 and should not be used on marine applications.
Failure to use the appropriate U. S. Coast Guard approved
generator could result in death or serious iniury and/or
property damage.
O
Section 1: Safety Rules
WARNING
WHEN ADJUSTING OR MAKING REPAiRSTOYOUR
GENERATOR
Disconnect the spark piug wh_e from the spark plug and place
the vvh_ewhere it cannot contact spark plug.
WNENTESTmNG FOR ENGmNE SPARK
Use approved spark plug tester:
DO NOT check for spark with spark plug remove&
WARNING
DO NOT touch hot surfaces and avoid hot exhaust gases.
Allow equipment to cool before touching.
Keep at least 5 R. (152 cm) clearance on all sides of generator
including overhea&
Code of Federal Regulation (CFR) Tide 36 Parks, Forests, and
Public Property require equipment powered by an internal
combustion engine to have a spark arrester; maintained in
effective working order, complying to USDA Forest service
standard 5100-IC or later revision. In the State of California a
spark attester is required under section 4442 of the California
Public resources code_ Other states may have similar laws,
CAUTION
DO NOT tamper with governed spee& Generator supplies
correct rated frequency and voltage when running at governed
speed.
DO NOT modify generator in any way:
See "Don't Overload Generator".
Start generator and let engine stabilize before connecting
electrical loads.
Connect electrical loads in OFF position, then turn ON for
operation.
Turn electricaI loads OFF and disconnect from generator
before stopping generator_
Use generator only for intended uses.
If you have questions about intended use, ask dealer or call
1-888-61 1-6708,
Operate generator only on level surfaces.
DO NOT expose generator to excessive moisture, dust, dirt,
or corrosive vapors.
DO NOT insert any objects through cooling slots.
If connected devices overheat, turn them off and disconnect
them from generator:
Shut off generator if:
-electrical output is lost;
-equipment sparks, smokes_ or emits flames;
-unit vibrates excessively.
Features and Controls
KNOWYOUR GENERATOR
Read this Operator's Manuam and safety fumes before operating your generator°
..... Compare the illustrations with your generator, to famiHiarize yourself with the locations of various controls and
adiustments. Save this manual for future reference.
Rocker Switch
FuelTank
Oil Fill
Cap/Dipstick
Duplex Receptacles
Circuit Breakers
120 Volt AC, 20 Amp, Duple× Receptacles -- Hay be
used to supply electrical power for the operation of
120Volt AC, 20 Amp, single phase, 60 Hz electrical lighting,
appliance, tool and motor loads.
Air Cmeaner -- Protects engine by filtering dust and
debris out of intake air.
Choke Lever -- Used when starting a cold engine.
Circuit Breakers (AC) -- Push to reset circuit breakers
are provided to protect the generator against electrical
overload.
Recoil Starter
Air
Cleaner
Data Tag
Grounding Fastener
DataTag -- Provides model revision and serial number of
generator. Please have these readily avaihble when calling
for assistance.
Choke Lever
Fuel Tank -- Capacity of four (4) U.S. gallons (I 5 I).
Grounding Fastener -- Consult your local agency having
iurisdiction for grounding requirements in your area.
Oil Fill CapIDipstick -- Check and fill engine with oil
here.
Recoim Starter -- Used to start the engine.
Rocker Switch -- Set this switch to "On" before using
recoil starter. Set switch to "Off' to switch off engine.
ASSEMBLY
Your generator requires some assembHy and is ready for
use after it has been properHy serviced with the
recommended o[Hand fuel
ffyou have any quesqons with the assembHyof your
generator, pHeasecaHHthe generator heHpH[neat
1-888-6 m1-6708. If caHH[ngfor ass[stance_pHeasehave the
model revision_ and seriaHnumber from the data tag available.
See "KnowYour Generator" for data tag Hocation.
Unpackin8 the Generator
H. Set the carton on a rigid fiat surface,
2. Remove everything from carton except generator.
3. Open carton compHeteHyby cutting each corner from
top to bottom.
4. Leave generator on carton to install wheeH kit.
install Wheel Kit
NOTE: VVheeHkit is not intended for over-the-road use.
You wiHHneed the following tooHs to install these
components:
° [/2" or [3mm wrench
o Socket wrench with a [/2" or [3mm socket
o PHiers
° Safety gHasses
Refer to Figure [ and install the wheel [(it as follows:
H. Tip generator so that engine end is up.
Z SHideaxHethrough both mounting brackets,
3. PHacea wheeH on each side as shown in Figure HA.
4. PHacea washer on axHeand then pilate an eoring in axle
groove.
Support Leg jj
Axle
Wheel
FHatVVasher
Cap Screw Axle /
/
/ /
WheeH EoRing
- Hex Nut
0
Section 3: Assembly
5. InstaHHe=fingwith pHiers_squeezing from top of e=fing
to bottom of axHe.
CAUTION
AIwa>,s wear eye protection when installing/removing e-rings.
6. Repeat step 4 and 5 to secure second wheel
7. Tip generator so that engine side is down.
8. Line up hones in support Hegwith hones in generator
frame.
9. Attach support Hegusing two short (N8 x H6ram) cap
screws and two locking hex nuts.Tighten with a H/2"
or H3ram socket and wrench.
H0. Return generator to norman operating position (resting
on wheeHs and support leg).
BEFORE STARTING TNE
ENGINE
Add Engine Oil
o PHace generator on a HeveH surface.
Add Fuel
NOTE: This gasoHine engine is certified to operate on
gasoHine.Exhaust Emission ControH System: EP1(Engine
Hodifications).
WHEN ADDING FUEL
Turn generator OFF and let it cool at least 2 minutes before
removing fuel cap. Loosen cap slowly to relieve pressure in
tank,
Fill fuel tank outdoors.
DO NOT overfill tank.Allow space for fuel expansion.
Keep fuel away from sparks, open flames, pilot fights, heat, and
other ignition sources_
DO NOT light a cigarette or smoke.
H. Use cHean, fresh, reguHar UNLEADED fuel with a
minimum of 85 octane. DO NOT use fuel which
contains MethanoH. DO NOT mix oiHwith fuel.
2. CHean area around fuel firthcap, remove cap.
3. SHowilyadd regular unHeaded fueH to fueHtank. Be carefuH
not to overfiHH.AHHowabout H.5" (4 cm) of tank space
for fuel expansion (Figure 2).
. Refer to engine operator's manual for oil fill information_
. Damage to equipment resulting from failure to follow this
instruction will void warrantT_
o Refer to engine operator's manuaH and follow oiH
recommendations and instructions.
NOTE: Check oiH often during engine break-in. Refer to
engine operator's manuaH for recommendations.
NOTE: The generator assembH7 rotates on a preHubricated
and seaHed bah bearing that requires no additionaH
Hubrication for the life of the bearing.
4. InstaHHfueH cap and wipe up any spiHHedfueH.
O
Operation
USmNG THE GENERATOR
System Ground
The generator has a system ground that connects the
generator frame components to the ground terminals on
the AC output receptacles,The system ground is connected
to the AC neutral wire (the neutral is bonded to the
generator frame),
Special Requirements
There may be Federal or State Occupational Safety and
Health Administration (OSHA) regulations, local codes, or
ordinances that apply to the intended use of the generator.
Please consult a qualified electrician, electrical inspector, or
the local agency having jurisdiction.
, In some areas, generators are required to be registered
with local utility companies.
° If the generator is used at a construction site, there may
be additional regulations which must be observed.
Keep at least 5 ft. (152 cm) clearance on all sides of generator
including overhead.
Place generator in a well ventilated area, which will allow
for removal of deadly exhaust gas. DO NOT place
generator where exhaust gas could accumulate and enter
inside or be drawn into a potentially occupied building.
Ensure exhaust gas is kept away from any windows, doors,
ventilation intakes or other openings that can allow exhaust
gas to collect in a confined area (Figure 3). Prevailing winds
and air currents should be taken into consideration when
)ositioning generator.
WARNING
Connecting to a Building's Electrical
System
Connections for standby power to a building's electrical
system must be made by a qualified electrician.The
connection must isolate the generator power from utility
power, and must comply with all applicable laws and
electrical codes.
WARNING
When using generator for backup power, notify utiJiqi
company, Use approved transfer equipment to isolate
generator fl_om electric utility
Use a ground fault circuit interrupter (GFCI) in any damp or
highly conductive area, such as metal decking or steel work,
DO NOT touch bare wires or receptacles,
DO NOT use generator with electrical cords which are worn,
frayed, bare or otherwise damage&
DO NOT operate generator in the rain or wet weather:
DO NOT handle generator" or electrical cords while standing
in water, while barefoot, or" while hands or feet are w,et,
DO NOT allow unqualified persons or" children to operate or
service generator.
Operate generator ONLY outdoors.
Keep exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other openings.
DO NOT operate generator inside any building or enclosure
(even if doors or windows are open), including the generator
compartment of a recreational vehicle (RV),
Exhaust Port
O
Section 4: Operation
OPERATmNG THE
G EN E RATO R
Startin the En
Disconnect aH electricaiioads from the generator. Use the
following start instructions:
i. blake sure unit is on a level surface.
mNPORTANT: Failure to start and operate unit on a level
surface will cause the unit not to start or shut down during
operation.
2. Turn fuel valve to"On" position (Figure 4). Fuel valve
handle should be vertical (pointing toward ground) for
fuel to flow.
Fuel Valve is shown
in the On position
3. Start engine according to instructions given in engine
operator's manual.
w ,R.ING l
WARNING
DO NOT touch hot surfaces and avoid hot exhaust gases.
AHow equipment to cool before touching.
Keep at least S ft, (152 cm) clearance on all sides of generator
including overhead.
Code of Federal Regubtion (CFR) Title 36 Parks, Forests, and
PuNic Property require equipment powered by an internal
combustion engine to have a spark arrester, maintained in
effective working order, complying to USDA Forest service
standard 5100- I C or later revision. In the State of California a
spark arrester is required under section 4442 of the California
Public resources code. Other states may have similar laws.
Connecting Electrical Loads
o Let engine stabilize and warm up for a few minutes after
starting.
o Plug in and turn on the desired 120 and/or 240 VoltAC,
single phase, 60 Hz electrical loads.
o DO NOT connect 240Volt loads to the 120Volt duplex
receptacles.
o DO NOT connect 3-phase loads to the generator.
o DO NOT connect 50 Hz loads to the generator.
o DO NOT OVERLOADTHE GENERATOR, See
"Don't Overload Generator".
When starting engine, pull cord slowty until resistance is felt
and then pull rapidly to avoid kickback.
NEVER start or stop engine with electrical devices plugged in
and turned on,
NOTE: If engine starts after 3 pulis but fails to run, or if
unit shuts down during operation, make sure unit is on a
level surface and check for proper oil level in crankcase.
This unit may be equipped with a low oil protection device.
See engine manual.
See "Don't Overload Generator",
Start generator and let engine stabilize before connecting
electrical loads.
Connect electrical loads in OFF position, then turn ON for
operation.
Turn electrical loads OFF and disconnect fl'om generator
before stopping generator.
O
Section 4: Operation
the Engine
[. Turn OFF and unphg all electrical loads from generator
pane[ receptacles. NEVER start or stop engine with
electrical devices plugged [n and turned ON.
2. Let engine run at no:load for several minutes to
stabilize internal temperatures of engine and generator.
3. Turn engine off according to instructions given [n the
engine operator's manual
4. Hove fuel vaHve to "Off" position.
[ m
. NEVER attempt to power a device requiring more amperage
than generator or receptacle can supply.
. DO NOT overload the generator: See "Don't Overload
_enerator'.
[20 Volt AC, 20 Amp, Duplex
Use each receptacle to operate [20Vo[tAC, single-phase,
60 Hz eHectr[ca[ [oads reqor[ng up to 2_400 watts (2.4 kW)
at 20 Amps of current. Use cord sets that are rated for
[25 Volt AC loads at 20 Amps (or greater).
G EN ERATO R ADAPTE R
CORD SET
The generator comes with a 25' generator adapter cord set
designed to provide two sets of [20Vo[t_ 20 Amp outlets from
one 120Volt, 20Amp duplex receptacle (Figure 6).The
generator adapter cord set provides a convenient supply of
emergency power so that your generator can be operated
safely outside.
//
'<
Each duplex receptacle (Figure 5) is protected against
overload by a push-to-reset circuit breaker.
e
The maximum load on each outlet is 20 Amps.The
maximum total load on both black wire outlets or white
stripe wire outlets is 20 Amps.
NOTE: Follow all safety precautions when connecting any
extension cord or device to the generator.
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