Troybilt 030247 Owner’s Manual

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Portabme Generator/Generador Port_tii

Model / Modeio 030247

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[I.,! jWARN ING

Before using this product, read this manuaH and follow aH

Safety RuHes and Operating Instructions.

Questions? Preguntas?

- 1-888-611-6708 M=F8=5CT

Troy-Bilt® is a registered trademark of HTD and is used under license to Briggs & Str_tton Power" Products.

Troy-BiJt® es una marca registrada de MTD y se usa abaio licencia a Brigs & Strat[on Power Products,

BRIGGS & STRATTON POWER, PRODUCTS GROUP, LEe

JEFFERSON,WISCONSIN, U.S.A.

Printed in USA

7

_ ADVERTENCIA

Antes de utiHizar eH producto_ Hea este manuaHy siga todas Has

Reghs de Seguridad e Instrucdones de Uso.

Manual No. 198281GS Revision 2 (I 2/05/2005)

Safety Rules

SAVE THESE INSTRUCTIONS

TABLE OF CONTENTS

Safety RuHes.................................... 2:4

Know Your Generator ............................. 5

AssembHy ...................................... 6-8

Operation .................................... 9: H4

Specifications ................................... 5

Maintenance .................................... 5

Storage ........................................ 6

TroubHeshootin 8 ................................. 7

Notes ......................................... 8

Warranty ...................................... 9

EQUmPMENT

ii Jl]i1.eadt.,smaooa,0arefo,,yaodbeoome

..... familiar with your geoerator_ Koow its

appmicatioos, its mimitatioos aod aoy hazards

iovomved°

The generator is an engine-driven, revoHving fieH,
aHternatin 8 current (AC) generator. It was designed to

supply electrical power for operating compatible electrical
lighting, appliances, tools and motor loads.The generator's

revolving field is driven at about 3,600 rpm by a single-
cylinder engine.

SAFETY RULES

This is the safety amert symbol mtis used to
amert you to poteotiam persooam ioiury hazards°
Obey aH safety messages that follow this
symbom to avoid possibme iniury or death.

The safety alert symbol (_) is used with a signal word

(DANGER, CAUTION,WARNING), a pictorial and/or a
safety message to alert you to hazards. DANGER indicates

a hazard which, if not avoided, will result in death or serious

iniury. WARNING indicates a hazard which, if not avoided,

could result in death or serious iniury. CAUTION

indicates a hazard which, if not avoided, might result in
minor or moderate iniury. CAUTION, when used

without the alert symbol, indicates a situation that could

result in equipment damage. Follow safety messages to

avoid or reduce the risk of iniury or death.

[

Hazard Symbols and Meanings

CAUT|ON! DO NOT exceed the generator's
wattage/amperage capacity. See "Don't Overload

Generator".

Every effort has been made to ensure that information in

this manual is accurate and current. However, we reserve
the right to change, alter or otherwise improve the product

and this document at any time without prior notice.

The Emission Control System for this generator is
warranted for standards set by the Environmental

Protection Agency and the California Air Resources Board.
For warranty information refer to the engine operator's

manual.

Copyright © 2005 Brigs & Stratton Power Products
Group, LLC. All rights reserved. No part of this material
may be reproduced or transmitted in any form by any
means without the express written permission of Brigs &
Stratton Power Products Group, LLC.

Explosion Fire

Toxic Fumes Kickback Hot Surface

Electrical Shock

Section 1: Safety Rules

WARNING

Operate generator ONLY outdoors.
Keep exhaust gas from entering a confined area through

windows, doors, ventilation intakes or other" openings.

DO NOT operate generator inside any building or enclosure

(even if door's or windows are open), including the generator"
compartment of a recreational vehicle (RV).

WARNING

When using generator for backup power, notify utility

company. Use approved transfer equipment to isolate

generator from electric utilit);

Use a ground fault circuit interrupter (GFCI) in any damp or
highIy conductive area, such as metal decking or steel work_

DO NOT touch bare wires or receptacles.
DO NOT use generator with electrical cords which are worn,

frayed, bare or otherwise damaged_

DO NOT operate generator in the rain or wet weather_
DO NOT handle generator or electrical cords while standing

in water, while barefoot, or while hands or feet are wet_
DO NOT allow unqualified persons or children to operate or

service generator.

WARNING

WARNING

WHEN ADDING OR DRAINING FUEL

Turn generator OFF and let it cool at least 2 minutes before

removing fuel cap. Loosen cap slowly to retieve pressure in

tank.

Fill or drain fuel tank outdoors.
DO NOT overfill tank_AIIow space for fuel expansion_

Keep fuel away from sparks, open flames, pilot lights, heat, and
other ignition sources_

DO NOT light a cigarette or smoke_

VHEN STARTING EQUIPHENT

i nsure spark plug, muffler, fuel cap and air cleaner are in place.

• DO NOT crank engine with spark pIug removed.
If fuel spills, wait until it evaporates before starting engine.

WHEN OPERATmNG EQUIPNENT

Do not tip engine or equipment at angle which causes fuel to
spill

This generator is not for use in mobile equipment or marine
applications.

VHEN TRANSPORTING OR REPAIRING

EQUIPNENT

iN TANK

Store away from furnaces, stoves, water heaters, clothes

dryers or other" appliances that have pilot light or" other"
ignition source because they can ignite fuet vapors_

When starting engine, pull cord slowly until resistance is felt

and then pull rapidly to avoid kickback.
NEVER start or stop engine with electrical devices plugged in

and turned on.

This generator does not meet U, S. Coast Guard Regulation

33CFR-183 and should not be used on marine applications.
Failure to use the appropriate U. S. Coast Guard approved

generator could result in death or serious iniury and/or

property damage.

O

Section 1: Safety Rules

WARNING

DO NOT touch hot surfaces and avoid hot exhaust gases.
Allow equipment to cool before touching.
Keep at least 5 ft. (152 cm) clearance on all sides of generator

including overhead.
Code of Federal Regulation (CFR) Tide 36 Parks, Forests, and

Public Property reqore equipment powered by an internal
combustion engine to have a spark arrester_ maintained in
effective working order; complying to USDA Forest service

standard 5100-IC or later revision. In the State of California a
spark arrester is required under section 4442 of the California

Public resources code. Other states may have similar laws,

WARNING

CAUTION

DO NOT tamper with governed speed. Generator supplies
correct rated frequency and voltage when running at governed

speed.

DO NOT modify generator in any way.

See "Don't Overload Generator".
Start generator and let engine stabilize before connecting

electrical loads,
Connect electrical loads in OFF position, then turn ON for

operation.

Turn electrical loads OFF and disconnect from generator

before stopping generator.

WHEN ADJUSTING OR MAKING REPAiRSTOYOUR
GENERATOR

Disconnect the spark pJugwirefrom the spark plugand place
the wire where itcannot contactspark plug.

WNENTESTING FOR ENGINE SPARK

Use approved spark plugtester:

DO NOT check for spark with spark plug removed,

Use generator only for intended uses.
If you have questions about intended use, ask dealer or call

[-888-6 [ [ -6708.

Operate generator only on level surfaces.
DO NOT expose generator to excessive moisture, dust, dirt,

or" corrosive vapors.
DO NOT insert any objects through cooling slots,
If connected devices overheat_ turn them off and disconnect

them from generator:

Shut off generator if:

-electrical output is lost;

-equipment sparks, smokes, or emits flames;

-unit vibrates excessively.

Features and Controls

KNOWYOUR GENERATOR

Read this Operator's Manua[ and safety fumes before operating your generator.

__ Compare ths illustration with your generator to familiarize yourseff with the locations of various controls and

adjustments. Save ths manual for future reference,

Rocker Switch

Start Switch
Battery Float Charger

Circot Breaker

FuelTank

[ 20 Volt AC, 20 Amp, Duplex Receptacles -- Hay be

used to supply electrical power for the operation of

[ 20 Volt AC, 20 Amp, single phase, 60 Hz electrical lighting,

appliance, too[ and motor loads.

i 201240 Volt AC, 30 Amp Locking ReceptacJe -- Hay

be used to supply electrical power for the operation of

120 and/or 240VoltAC, 30 Amp, single phase, 60 Hz

electrical lighting, appliance, tool and motor loads.

Battery Float Charger -- Use battery float charger lack

to keep the starting battery charged and ready for use.
Air CJeaner -- Protects engine by filtering dust and

debris out of intake air.
Choke Lever -- Used when starting a cold engine.

Circuit Breakers (AC)--The 120VokAC_ 20A duplex

receptacles are provided with "push to reset" circuit
breakers to protect the generator against electrical overload.

120/240 Volt AC,

30 Amp Receptacle

Circuit Breakers (AC)

Data Tag

Grounding Fastener

/ 120VokAC, 20Amp

Duplex Receptacles

Engine Rocker Switch

Recoil Starter

DataTag -- Provides model rewsion and serial number of

generator. Please have these readily available when calling
for assistance.

Engine Rocker Switch -- Set this switch to "On" before
using recoil starter. Set switch to "Of[" to switch off engine.

Fuel Tank -- Capacity of seven (7) U.S. gallons.

Grounding Fastener -- Consult your local agency having

[urisdiction for grounding requirements in your area.

Oil Fill Cap -- Check and fill engine with oil here.

Recoil Starter -- Used to start the engine.
Rocker Switch Circuit Breaker --The 120/240VokAC,
30A locking receptacle is provided with a rocker switch circuit

breaker to protect the generator against electrical overload.

This switch also controls all receptacles.

Start Switch -- Push to start the engine.

ASSEMBLY

Your generator requires some assembHyand is ready for
use after it has been properHy serviced with the

recommended oiHand fuel

Ifyou have any problems with the assembHyof your

generaton pHeasecaHHthe generator heHpHineat

[-888-6 [ [ -6708. If caHHingfor assistance_pHeasehave the
model revision, and serial number from the data tag available.
See "Know Your Generator" for data tag location.

Unpack the Generator

[. Set the carton on a rigid flat surface.
Z Open carton compHeteHyby cutting each corner from

top to bottom.

3. Remove everything from carton except generator.

4. Leave generator on carton to instaHHwheeH kit.

Carton Contents

Check aHHcontents against those Histed bellow:
o Hain unit

o Engine oiH
o Operator's manuaH

o Engine operator's manuaH
o Battery float charger

° WheeH kit
[f any parts are missing or damaged_ ca[[ the generator

heHpHineat 1-888-611-6708.

Install Wheel Kit

The wheeH Halt[s designed to greatly improve the portability
of your generator.

NOTE: WheeH kit is not intended for overothe-road use.

You wiHHneed the following tooHs to instaHHthis wheeH kit:

o I/2" or H3mm socket wrench
o H/2" or H3mm open end wrench

o PHiers

° Safety gHasses

Refer to Figure [ and install the wheel kitas follows:

H. TIp generator so that engine end is up.

2. SHide axHe through both mounting brad<ets.

3. SHide a whee[ over the axHe.
NOTE t Be sure to install both wheeHs with the air

pressure valve on the outboard side.

0

WheeH

Axle

20 mm Cap Screw

EoRing

4_

PHace a washer on axHe and then pHace an eoring in axHe
groove.

5.

[nstaHHe°ring with pHiers, squeezing from top of eoring
to bottom of axHe.

CAUTION

Section 3: Assembly

ELECTRIC START

Your unit is equipped with eHectric start capability but can

be started manuaHHy.If you choose not to use the eHectric
start feature, you do not need to connect the negative

battery cabHe.

Check Battery / Attach Negative

. Always wear eye protection when installing/removing e-rings.

6. Repeat step 3 thru 5 to secure second wheeH.

7. Tip generator so that engine side is down.

8. Attach support Hegwith H8 x 20 mm cap screws and

H8 Hock nuts.

9. Return generator to normal operating position (resting

on wheels and support Heg).

HO. Loop handHepins to generator frame as shown in

Figure H.Raise handHesand insert handHe pins to move

generator.

HH. Check each fastener to ensure it is secure and the

tires are inflated between H5-40 PSI.

The sealed battery on the generator is fuHHycharged and

pre-instaHHed except for the negative (bHack) battery cabHe.

To instamm:

H. Cut off tie wrap securing Hoose end of negative (bHack)

cabHe.

2. Using an 8 mm socket wrencK remove screw, lock

washer and fiat washer on negative battery terminal

3. SHide Hock washer, fiat washer and negative battery
came over screw (Figure 2).

Positive

Screw

4. Reattach screw to negative battery terminaH and
tighten.

5. Verify that connections to battery and generator are
tight and secure.

Fiat Washer

Negatwe

Battery Cable

O

Section 3: Assembly

BEFORE STARTmNG THE

ENGmNE

Add Engine Oil

° Place generator on a [eve[ surface.

l

• Refer to engine operator's manual for oil fill information.

• Damage to equipment resulting from failure to follow this
instruction will void warranty.

° Refer to engine operator's manual and follow oil

recommendations and instructions.

NOTE: Check oiH often during engine break-in. Refer to

engine operator's manual for recommendations.

NOTE: The generator assembly rotates on a prehbricated

and sealed ball bearing that requires no additional
lubrication for the life of the bearing.

Add Fuel

NOTE: This gasoline engine is certified to operate on

gasoline. Exhaust Emission Control System: EP1 (Engine

Hodifications).

WARNING

WHEN ADDING FUEL

Turn generator OFF and let it cool at least 2 minutes before

removing fuel cap. Loosen cap slowly to relieve pressure in

tank.

Fill fuel tank outdoors.
DO NOT overfil[ tank_Allow space for fuel expansion_

Keep fuel away from sparks, open flames, pilot lights, heat, and
other ignition sources.

DO NOT light a cigarette or smoke.

I. Use clean, fresh, regular UNLEADED gasoline with a

minimum of 85 octane. DO NOT use fuel which
contains Hethanol. DO NOT mix oil with fuel.

2. Clean area around fuel fill cap, remove cap.

3. Slowly add regular unleaded fuel to fuel tank. Be careful
not to overfill.Allow about 1.5" of tank space for fuel

expansion (Figure 3).

_N_N_N_NNNNN_

4. Install fuel cap and wipe up any spilled fuel.

O

Fuel

USmNG THE GENERATOR

System Ground

The generator has a system ground that connects the

generator frame components to the ground terminals on
the AC output receptacles,The system ground is connected
to the AC neutral wire (the neutral is bonded to the
generator frame),

Special Requirements
There may be Federal or State Occupational Safety and

Health Administration (OSHA) regulations, local codes, or

ordinances that apply to the intended use of the generator.

Please consult a qualified electrician, electrical inspector, or

the local agency having jurisdiction.
, In some areas, generators are required to be registered

with local utility companies.

° If the generator is used at a construction site, there may

be additional regulations which must be observed.

Operation

Keep at least 5 ft. (152 cm) clearance on all sides of generator
including overhead.

Place generator in a well ventilated area, which will allow
for removal of deadly exhaust gas. DO NOT place
generator where exhaust gas could accumulate and enter

inside or be drawn into a potentially occupied building.

Ensure exhaust gas is kept away from any windows, doors,
ventilation intakes or other openings that can allow exhaust
gas to collect in a confined area (Figure 4). Prevailing winds

and air currents should be taken into consideration when

)ositioning generator.

WARNING

Connecting to a Building's Electrical

System

Connections for standby power to a building's electrical
system must be made by a qualified electrician.The
connection must isolate the generator power from utility
power, and must comply with all applicable laws and

electrical codes.

WARNING

When using generator for backup power, notify utility

company, Use approved transfer equipment to isolate

generator fl_om electric utility.

Use a ground fault circuit interrupter (GFCI) in any damp or
highly conductive area, such as metal decking or steel work.

DO NOT touch bare wires or receptacles.
DO NOT use generator with electrical cords which are worn,

frayed, bare or otherwise damaged.

DO NOT operate generator in the rain or wet weather.
DO NOT handle generator or electrical cords while standing

in water; while barefoot, or while hands or feet are wet.
DO NOT allow unqualified persons or children to operate or

service generator.

Operate generator ONLY outdoors.
Keep exhaust gas from entering a confined area through

windows, doors, ventilation intakes or other openings.

DO NOT operate generator inside any building or enclosure
(even if doors or windows are open), including the generator
compartment of a recreational vehicle (RV),

Typical Generator Shown

Exhaust Port

O

Section 4: Operation

OPERATmNG THE

G EN E RATO R

$tartin the En

[MPORTANT: Always unplug the battery float charger

before starting the generator.

Disconnect all dectrical loads from the generator. Use the

following start instructions:

I. ['4ake sure unit is on a level surface.

[NPORTANT: Failure to start and operate unit on a level

surface will cause the unit not to start or shut down during
operation.

2. Turn the fuel valve to the "On" position (Figure 5).The
fuel valve handle should be vertical (pointing toward
the ground) for fuel to flow.

F0o,W,ve how0

in the On position _ _

NOTE: If engine starts after 3 pulls but fails to run, or if
unit shuts down during operation, make sure unit is on a

level surface and check for proper oil level in crankcase.
This unit may be equipped with a low oil protection device.
See engine operator's manual.

WARNING

DO NOT touch hot surfaces and avoid hot exhaust gases.
Allow equipment to cool before touching.
Keep at least S ft. (152 cm) clearance on all sides of generator

including overhead.
Code of Federal Regulation (CFR) Title 36 Parks, Forests, and

PuNic Property require equipment powered by an internal
combustion engine to have a spark attester, maintained in
effective working order, complying to USDA Forest service

standard S I00- IC or later revision. In the State of California a
spark arrester is required under section 4442 of the California

PuNic resources code. Other states may have similar laws.

3. Follow start instructions given in engine operator's
manual. Push and hold the start switch in start position
(Figure 6) until generator starts.To prolong the life of
starter components_ DO NOT hold start switch in
start position for more than 15 seconds, and pause for
at least I minute between starting atempts.

START

WARNING

When starring engine, pull cord slow,Jy until resistance is fek

and then pull rapidly to avoid kickback.
NEVER start or stop engine with electrical devices plugged in

and turned on.

Connectin_ Electrical Loads

o Let engine stabilize and warm up for a few minutes after

starting.

° Plug in and turn on the desired 120 and/or 240 VokAC,

single phase, 60 Hz electrical loads.

° DO NOT connect 240Volt loads to the 120Volt duplex

receptacles.

° DO NOT connect 3-phase loads to the generator.
° DO NOT connect 50 Hz loads to the generator.

. DO NOT OVERLOADTHE GENERATOR° See

"Don't Overload Generator".

See "Don't Overload Generator".
Start generator and let engine stabilize before connecting

electrical loads.
Connect electrical loads in OFF position, then turn ON for

operation.

Turn electrical loads OFF and disconnect from generator"

before stopping generator:

Section 4: Operation

the Engine

I. Turn OFF and unplug all electrical loads from

generator panel receptacles. NEVER start or stop engine
with electrical devices plugged in and turned ON.

2. Let engine run at no:load for several minutes to

stabilize internal temperatures of engine and generator.

3. Turn engine off according to instructions gwen in the
engine operator's manual

4. Hove fuel valve to "Off' position.

[ ]

, NEVER attempt to power a device requiring more amperage

than generator or receptacle can supply.

, DO NOT overload the generator: See "Don't Overload

_enerator",

[201240 Volt AC, 30 Amp, Locking

Use a NEHA LI 4-30 plug with this receptacle. Connect a
4-wire cord set rated for 250VoltAC loads at 30 Amps (or
greater) (Figure 7).You can use the same 4-wire cord if you

_lanto run a 120Volt load.

4-Wire Cord Set

Ir

/ \

[ 20 Volt AC, 20 Amp, Duplex

Receptacles

Each duplex receptacle (Figure 8) is protected against

overload by a push-to-reset drcot breaker.

Use each receptacle to operate i20VoItAC, single-phase,
60 Hz electrical loads requiring up to 2A00 watts (2.4 kW)

at 20 Amps of current. Use cord sets that are rated for

125 Volt AC loads at 20 Amps (or greater).

G EN ERATO R ADAPTE R

CORD SET

The generator is equipped with a 25' generator adapter

cord set designed for a 240 Volt, 30 Amp grounded neutral
circuit (Figure 9).The generator adapter cord set provides

a convenient supply of emergency power into your dwelling

so that your generator can be operated safely outside.

t.o,t I.o,l

NEMA L14-30 /-7L7 Ground (Green)

This receptacle powers i20/240VoitAC, 60 Hz, single

phase loads requiring up to 7,200 watts of power (7.2 kW)
at 30 Amps for 240Volts or two independent 120Volt
loads at 30 Amps each.The outlet is protected by a 30 Amp

rocker switch circuit breaker.

The maximum load on each outlet is 15Amps.The

maximum total load on both yellow wire outlets or black

wire oudets is 30 Amps. Each oudet is protected by a

15 Amp fuse.

NOTE: Follow all safety precautions when connecting any

extension cord or device to the generator.