Troybilt 030245 Owner’s Manual
0
Operator's ual / Manual dei Operario
r®
m m
Portable Generator/Generador Port_til
Model / Modelo 030245
Ii_i_WARNING
Before using this product, read this manual and follow all
Safety Rules and Operating Instructions.
Questions? Preguntas?
Helpline - 1-888-611-6708 M-F 8-5 CT
Troy-Bilt® is a registered trademark ofTroy-Bilt, LLC and is used under license to Briggs & Stratton Power Products.
Troy-Bilt® es una marca registrada de Troy-Bilt, LLC y se usa abajo licencia a Bri_s & Stratton Power Products.
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
JEFFERSON,WISCONSIN, U.S.A.
Printed in USA
2
_i]!i ADVERTENC|A
Antes de utilizar el producto, lea este manual y siga todas las
Reglas de Seguridad e Instrucciones de Uso.
Manual No. 198375GS Revision B (06/21/2006)
Safety Rules
SAVE THESE iNSTRUCTiONS
TABLE OF CONTENTS
Section I - Safety Rules .......................... 2-4
Section 2 - Features and Controls ................... 5
Section 3 - Assembly ............................ 6-7
Section 4 - Operation .......................... 8-I I
Section 5 - Maintenance .......................... 12
Section 6 - Storage .............................. 13
Section 7 -Troubleshooting ........................ 14
Warranty ...................................... 15
EQUIPMENT
DESCRiPTiON
1!_i_!] Read this manual carefully and become
familiar with your generator. [(now its
applications, its limitations and any hazards
involved.
The generator is an engine-driven, revolving field,
alternating current (AC) generator. It was designed to
supply electrical power for operating compatible electrical
lighting, appliances, tools and motor loads.The generator's
revolving field is driven at about 3,600 rpm by a single-
cylinder engine.
SAFETY RULES
_k his is the safety alert symbol. It is used to
alert you to potential personal injury hazards.
Obey all safety messages that follow this
symbol to avoid possible injury or death.
The safety alert symbol (_) is used with a signal word
(DANGER, CAUTION,WARNING), a pictorial and/or a
safety message to alert you to hazards. DANGER indicates
a hazard which, if not avoided, will result in death or serious
injury. WARNING indicates a hazard which, ff not avoided,
could result in death or serious injury. CAUTION
indicates a hazard which, if not avoided, might result in
minor or moderate injury. CAUTION, when used
without the alert symbol, indicates a situation that could
result in equipment damage. Follow safety messages to
avoid or reduce the risk of injury or death.
[ wA..i.G
The engine exhaust from this product contains
chemicals Imown to the State of California to cause
[cancer, b rth defects, or other reproduct ve harm.
CAUTION! DO NOT exceed the generator's
wattage/amperage capacity. See "Don't Overload
Generator".
Every effort has been made to ensure that information in
this manual is accurate and current. However, we reserve
the right to change, alter or otherwise improve the product
and this document at any time without prior notice.
The Emission Control System for this generator is
warranted for standards set by the Environmental
Protection Agency and the California Air Resources Board.
For warranty information refer to the Engine Operator's
Manual.
Copyright © 2006 Brigs & Stratton Power Products
Group, LLC. All rights reserved. No part of this material
may be reproduced or transmitted in any form by any
means without the express written permission of Brigs &
Stratton Power Products Group, LLC.
Hazard Symbols and Meanings
Operator's Manual Electrical Shock
Explosion
Toxic Fumes
Fire
Kickback
FlyingObjects
Hot Surface
O
Using a generator indoors WILL KILL YOU
IN MINUTES.
Section 1: Safety Rules
_WARNING
Exhaust contains carbon monoxide, a
poison gas you cannot see or smell.
NEVER use in the home
or in partly enclosed
areas such as garages.
ONLY use outdoors and
far from open windows,
doors, and vents.
WARNING
Operate generator ONLY outdoors.
Keep exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other openings.
DO NOT operate generator inside any building or enclosure
(even if doors or windows are open), including the generator
compartment of a recreational vehicle (RV).
WARNING
WHEN ADDING OR DRAINING FUEL
Turn generator OFF and let it cool at least 2 minutes before
removing fuel cap. Loosen cap slowly to relieve pressure in
tank.
[]
Fill or drain fuel tank outdoors.
DO NOT overfill tank.Allow space for fuel expansion.
If fuel spills, wait until it evaporates before starting engine.
Keep fuel away from sparks, open flames, pilot lights, heat, and
other ignition sources.
DO NOT light a cigarette or smoke.
VHEN STARTING EQUIPMENT
• Ensure spark plug, muffle_; fuel cap and air cleaner are in place.
. DO NOT crank engine with spark plug removed.
WHEN OPERATING EQUIPMENT
Do not tip engine or equipment at angle which causes fuel to
spill.
This generator is not for use in mobile equipment or marine
applications.
VHEN TRANSPORTING OR REPAIRING
EQUIPMENT
• Transport/repair with fuel tank EMPTY or with fuel shutoff
valve OFE
. Disconnect spark plug wire.
WHEN STORING FUEL OR EQUIPMENT WITH FUEL
iN TANK
Store away from furnaces, stoves, water heaters, clothes
dryers or other appliances that have pilot light or other
ignition source because they can ignite fuel vapors.
When using generator for backup power, notify utility
company. Use approved transfer equipment to isolate
generator fl'om electric utility.
Use a ground fault circuit interrupter (GFCI) in any damp or
highly conductive area, such as metal decking or steel work.
DO NOT touch bare wires or receptacles.
DO NOT use generator with electrical cords which are worn,
frayed, bare or otherwise damaged.
DO NOT operate generator in the rain or wet weather:
DO NOT handle generator or electrical cords while standing
in water, while barefoot, or while hands or feet are wet.
DO NOT allow unqualified persons or children to operate or
service generator
A{_WARNING
This generator does not meet U. S.Coast Guard Regulation
33CFR-183 and should not be used on marine applications.
Failure to use the appropriate U. S. Coast Guard approved
generator could result in death or serious injury and/or
property damage.
O
Section 1: Safety Rules
WARNING
When starting engine, pull cord slowly until resistance is felt
and then pull rapidly to avoid kickback.
NEVER start or stop engine with electrical devices plugged in
and turned on.
WARNING
DO NOT touch hot surfaces and avoid hot exhaust gases.
Allow equipment to cool before touching.
Keep at least 5 ft. (152 cm) clearance on all sides of generator
including overhead.
Code of Federal Regulation (CFR) Title 36 Parks, Forests, and
Public Property require equipment powered by an internal
combustion engine to have a spark arrested, maintained in
effective working order, complying to USDA Forest service
standard 5100-IC or later revision. In the State of California a
spark attester is required under section 4442 of the California
Public resources code. Other states may have similar laws.
WARNING
WHEN ADJUSTING OR MAKING REPAIRSTOYOUR
GENERATOR
Disconnect the spark plug wire from the spark plug and place
the wire where it cannot contact spark plug.
WHENTESTING FOR ENGINE SPARK
Use approved spark plug tester.
DO NOT check for spark with spark plug removed.
i
DO NOT tamper with governed speed. Generator supplies
correct rated frequency and voltage when running at governed
speed.
DO NOT modify generator in any way.
CAUTION
CAUTION
See "Don't Overload Generator".
Start generator and let engine stabilize before connecting
electrical loads.
Connect electrical loads in OFF position, then turn ON for
operation.
Turn electrical loads OFF and disconnect fl'om generator
before stopping generator.
CAUTION
Use generator only for intended uses.
If you have questions about intended use, ask dealer or call
1-888-61 1-6708.
Operate generator only on level surfaces.
DO NOT expose generator to excessive moisture, dust, dirt,
or corrosive vapors.
DO NOT insert any objects through cooling slots.
If connected devices overheat, turn them off and disconnect
them from generator.
Shut off generator if:
-electrical output is lost;
-equipment sparks, smokes, or emits flames;
-unit vibrates excessively.
O
Features and Controls
KNOWYOUR GENERATOR
Read this Operator's Manual and safety rules before operating your generator.
Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and
adjustments. Save this manual for future reference.
Spark Attester Muffler
FuelTank
120Volt AC, 20 Amp
Duplex Receptacles
Oil Fiii
Double Pole Circuit
Breaker (AC)
Rocker Switch
Recoil Starter
Choke Lever
Air Cleaner
Grounding Fastener
120/240 Volt AC,
30 Amp Receptacle
120 Volt AC, 20 Amp, Duplex Receptacles -- Hay be
used to supply electrical power for the operation of
120Volt AC, 20 Amp, single phase, 60 Hz electrical, lighting,
appliance, tool and motor loads.
120/240Volt AC, 30 Amp Locking Receptacle -- May
be used to supply electrical power for the operation of
i 20 and/or 240VoltAC, 30 Amp, single phase, 60 Hz
electrical, lighting, appliance, tool and motor loads.
Air Cleaner -- Protects engine by filtering dust and debris
out of intake air.
Choice Lever -- Used when starting a cold engine.
DataTag -- Provides model, revision and serial number of
generator. Please have these readily available when calling
for assistance.
Double Pole Circuit Breaker (AC) --A double pole
circuit breaker is provided to protect all the receptacles
and generator against electrical overload.
Fuel Tank -- Capacity of five (5) U.S. gallons.
Grounding Fastener -- Consult your local agency having
jurisdiction for grounding requirements in your area.
Oil Fill --Add engine oil here.
Recoil Starter -- Used to start the engine.
Rocker Switch -- Set this switch to "On" before using
recoil starter. Set switch to "Off" to switch off engine.
Spark Attester Muffler -- Exhaust muffler lowers
engine noise and is equipped with a spark attester screen.
O
Assembly
ASSEMBLY
Your generator requires some assembly and is ready for
use after it has been properly serviced with the
recommended oil and fuel.
If you have any problems with the assembly of your
generator, please call the generator helpline at
1488-611-6708. If calling for assistance, please have the
model, revision, and serial number from the data tag available.
See "KnowYour Generator" for data tag location.
_ack the Generator
I. Set the carton on a rigid fiat surface.
2. Remove everything from carton except generaton
3. Open carton completely by cutting each corner from
top to bottom.
4. Leave generator on carton to install wheel kit.
Install Wheel Kit
NOTE: Wheel kit is not intended for over-the-road use.
You will need the following tools to install these
components:
• 13ram wrench
• Socket wrench with a 13ram socket
• Pliers
• Safety glasses
Refer to Figure I and install the wheel kk as follows:
I. Tip generator so that engine end is up.
2. Slide axle through both mounting bracl<ets.
3. Place a wheel on each side as shown in Figure IA.
4. Place a washer on axle and then place an e-ring in axle
groove.
Support Leg _
)screw Axle
Hex Nut
O
Wheel
FlatWasher
/
E-Ring
Section 3: Assembly
5. Install e-ring with pliers, squeezing from top of e-ring
to bottom of axle.
CAUTION
, Always wear eye protection when installing/removing e-rings.
6. Repeat step 4 and 5 to secure second wheel.
7. Tip generator so that engine side is down.
8. Line up holes in support leg with holes in generator
frame.
9. Attach support leg using 2 capscrews (18 x 16 mm)
and 2 hex nuts.Tighten with a 13ram socket wrench
and 13mm wrench.
10. Return generator to normal operating position (resting
on wheels and support leg).
BEFORE STARTING THE
ENGINE
Add Engine Oil
• Place generator on a level surface.
I CAUTION 1
Add Fuel
NOTE: This gasoline engine is certified to operate on
gasoline. Exhaust Emission Control System: EH (Engine
Modifications).
, WARNING
WHEN ADDING FUEL
Turn generator OFF and let it cool at least 2 minutes before
removing fuel cap. Loosen cap slowly to relieve pressure in
tank.
Fill fuel tank outdoors.
DO NOT overfill tank.Allow space for fuel expansion.
Wait for spilled fuel to evaporate before starting engine.
Keep fuel away from sparks, open flames, pilot lights, heat, and
other ignition sources.
DO NOT light a cigarette or smoke.
Use clean, fresh, regular UNLEADED gasoline with a
minimum of 87 octane. DO NOT use fuel which
contains Methanol. DO NOT mix oil with fuel.
2. Clean area around fuel fill cap, remove cap.
3. Slowly add regular unleaded gasoline to fuel tank. Be
careful not to overfill.Allow at least 1.5" of tank space
for fuel expansion (Figure 2).
- - D, •
, Refer to engine operator's manualfor oil fill information.
• Damageto equipment resulting from failure to follow this
instruction will void warranty.
• Refer to engine operator's manual and follow oil
recommendations and instructions.
NOTE: Check oil often during engine break-in. Refer to
engine operator's manual for recommendations.
NOTE: The alternator assembly rotates on a prelubricated
and sealed ball bearing that requires no additional
lubrication for the life of the bearing.
4. Install fuel cap and let any spilled fuel evaporate before
starting engine.
O
Operation
USING THE GENERATOR
System Ground
The generator has a system ground that connects the
generator frame components to the ground terminals on
the AC output receptacles.The system ground is connected
to the AC neutral wire (the neutral is bonded to the
generator frame).
Special Requirements
There may be Federal or State Occupational Safety and
Health Administration (OSHA) regulations, local codes, or
ordinances that apply to the intended use of the generator.
Please consult a qualified electrician, electrical inspector, or
the local agency having jurisdiction.
• In some areas, generators are required to be registered
with local utility companies.
• The generator's receptacles and the provided adapter
cord set are not protected by a Ground Fault Circuit
Interrupter (GFCI). If used on an OSHA governed job
site, appropriate GFCI protection must be utilized.
Connecting to a Building's Electrical
System
Connections for standby power to a building's electrical
system must be made by a qualified electrician.The connection
must isolate the generator power from utility power, and must
comply with all applicable laws and electrical codes.
WARNING
Generator Location
Generator Clearance
WARNING
Keep at least S ft. (IS2 cm) clearance on all sidesof generator
including overhead.
Place generator in a well ventilated area, which will allow
for removal of deadly exhaust gas.DO NOT place
generator where exhaust gas could accumulate and enter
inside or be drawn into a potentially occupied building.
Ensure exhaust gas is kept away from any windows, doors,
ventilation intakes or other openings that can allow exhaust
gas to collect in a confined area (Figure 3). Prevailing winds
and air currents should be taken into consideration when
positioning generator.
Using a generator indoors WILL KILL YOU
IN MINUTES.
Exhaust contains carbon monoxide, a
poison gas you cannot see or smell.
[]
When using generator for backup power, notify utility
company. Use approved transfer equipment to isolate
generator from electric utility.
Use a ground fault circuit interrupter (GFCI) in any damp or
highly conductive area, such as metal decking or steel work.
DO NOT touch bare wires or receptacles.
DO NOT use generator with electrical cords which are worn,
frayed, bare or otherwise damaged.
DO NOT operate generator in the rain or wet weather,
DO NOT handle generator or electrical cords while standing
in water, while barefoot, or while hands or feet are wet.
DO NOT allow unqualified persons or children to operate or
service generator,
O
NEVER use in the home
or in partly enclosed
areas such as garages.
ONLY use outdoors and
far from open windows,
idoors, and vents.
Typical Generator Shown
Exhaust Port
Section 4: Operation
OPERATING THE
G EN ERATO R
Starting the En ine
Disconnect all electrical loads from the generator. Use the
following start instructions:
1. Make sure unit is on a level surface.
iMPORTANT: Failure 1o start and operate unit on a level
surface wiii cause the unit not to start or shut down during
operation.
2. Turn red fuel valve [o"On" position (Figure 4).
3. Start engine according 1o instructions given in engine
opera[or's manual.
WARNING
When starting engine, pull cord slowly until resistance is felt
and then pull rapidly to avoid kickback.
NEVER start or stop engine with electrical devices plugged in
and turned on.
NOTE: If engine starts after 3 pulls but fails to run, or if
uni[ shu[s down during operation, make sure uni[ is on a
level surface and check for proper oil level in crankcase.
This uni[ may be equipped with a low oil protection device.
See engine operator's manual.
WARNING
DO NOT touch hot surfaces and avoid hot exhaust gases.
Allow equipment to cool before touching.
Keep at least 5 ft. (152 cm) clearance on all sides of generator
including overhead.
Code of Federal Regulation (CFR) Title 36 Parks, Forests, and
Public Property require equipment powered by an internal
combustion engine to have a spark attester, maintained in
effective working order, complying to USDA Forest service
standard 5100- IC or later revision. In the State of California a
spark arrester is required under section 4442 of the California
Public resources code. Other states may have similar laws.
Connecting Electrical Loads
• Let engine stabilize and warm up for a few minu[es after
starring.
• Plug in and turn on the desired 120 and/or 240 VoI[AC,
single phase, 60 Hz electrical loads.
• DO NOT connect 240Volt loads to the 120Vol[ duplex
receptacles.
1
• DO NOT connect 3-phase loads [o the generator.
• DO NOT connect 50 Hz loads [o the generator.
• DO NOT OVERLOADTHE GENERATOR. See
"Don't Overload Genera[or'.
CAUTION
See "Don't Overload Generator".
Start generator and let engine stabilize before connecting
electrical loads.
Connect electrical loads in OFF position, then turn ON for
operation.
Turn electrical loads OFF and disconnect from generator
before stopping generator.
O
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