Troy-Bilt 020242-1 User Manual

Owner’s Manual / Manual del Propietario

Manual No. 197410GS Revision 0 (04/06/2005)

Pressure Washer / Lavadora de Presión

Model / Modelo 020242-1

Printed in USA

Questions? Preguntas? Helpline - 1-888-611-6708 M-F 8-5 CT

BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC

JEFFERSON,WISCONSIN, U.S.A.

Troy-Bilt® is a registered trademark of Troy-Bilt, LLC and is used under license to Briggs & Stratton Power Products.

Troy-Bilt® es una marca registrada de Troy-Bilt, LLC y se usa abajo licencia a Briggs & Stratton Power Products.

Before using this product, read this manual and follow all

Safety Rules and Operating Instructions.

CAUTION

Antes de utilizar el producto, lea este manual y siga todas las

Reglas de Seguridad e Instrucciones de Uso.

PRECAUCIÓN

TABLE OF CONTENTS

Section 1 - Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Section 2 - Features and Controls . . . . . . . . . . . . . . . . . . . 5

Section 3 - Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

Section 4 - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13

Section 5 - Maintenance. . . . . . . . . . . . . . . . . . . . . . . . 14-16

Section 6 - Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Section 7 - Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . 18

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

EQUIPMENT

DESCRIPTION

Read this manual carefully and become familiar with your pressure washer. Know its applications, its limitations and any hazards involved.

This manual contains information for a high pressure washer that operates at a maximum pressure of 3,000 PSI and a maximum flow rate of 2.8 gallons per minute.This powerful, high quality system features large 10” wheels, a pump equipped with an automatic cool down system, chemical injection system, nozzle extension with quick connect, ProjectPro™ nozzle system, safety goggles, heavy duty 25’ hose, and more.

Every effort has been made to ensure that information in this manual is accurate and current. However, we reserve the right to change, alter or otherwise improve the product and this document at any time without prior notice.

SAFETY RULES

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

The safety alert symbol ( ) is used with a signal word (DANGER, CAUTION,WARNING), a pictorial and/or a safety message to alert you to hazards. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION, when used without the alert symbol, indicates a situation that could result in equipment damage. Follow safety messages to avoid or reduce the risk of injury or death.

Hazard Symbols and Meanings

Safety Rules

Section

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

WARNING

Fire

Explosion

Toxic Fumes

Hot Surface

Moving Parts

Electrical Shock

Slippery Surface

Fall

Kickback

Flying Objects

Fluid Injection

SAVE THESE INSTRUCTIONS

Copyright © 2005 Briggs & Stratton Power Products Group, LLC. All rights reserved. No part of this material may be reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power Products Group, LLC.

Section 1: Safety Rules

• Operate pressure washer ONLY outdoors.

• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.

• DO NOT operate pressure washer inside any building or enclosure.

• Use a respirator or mask whenever there is a chance that vapors may be inhaled.

• Read all instructions with mask so you are certain the mask will provide the necessary protection against inhaling harmful vapors.

Running engine gives off carbon monoxide, an odorless, colorless, poison gas.

Breathing carbon monoxide will cause nausea, fainting or death.

Some chemicals or detergents may be harmful if inhaled or ingested, causing severe nausea, fainting or poisoning.

WARNING

• Keep spray nozzle between 8 to 24 inches away from cleaning surface.

• Operate this unit on a stable surface.

• The cleaning area should have adequate slopes and drainage to reduce the possibility of a fall due to slippery surfaces.

• Be extremely careful if you must use the pressure washer from a ladder, scaffolding or any other relatively unstable location.

• Firmly grasp spray gun with both hands when using high pressure spray to avoid injury if gun kicks back.

Use of pressure washer can create puddles and slippery surfaces.

High pressure spray could cause you to fall if you are too close to the cleaning surface.

WARNING

• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.

• If engine starts and fails to continue to run or if increased resistance is felt during starting pull attempts, squeeze trigger on spray gun.

Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.

Broken bones, fractures, bruises or sprains could result.

WARNING

• Keep water spray away from electric wiring or fatal electric shock may result.

Spray contact with electrical wiring can result in electrocution.

WARNING

WHEN ADDING FUEL

• Turn pressure washer OFF and let it cool at least 2 minutes before removing gas cap.

• Fill fuel tank outdoors.

• DO NOT overfill tank.Allow space for fuel expansion.

• Keep fuel away from sparks, open flames,pilot lights, heat,and other ignition sources.

• DO NOT light a cigarette or smoke.

WHEN OPERATING EQUIPMENT

• DO NOT tip engine or equipment at angle which causes fuel to spill.

• DO NOT spray flammable liquids.

WHEN TRANSPORTING OR REPAIRING EQUIPMENT

• Transport/repair with fuel tank EMPTY or with fuel shutoff valve OFF.

WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK

• Store away from furnaces, stoves, water heaters, clothes dryers or other appliances that have pilot light or other ignition source because they can ignite fuel vapors.

Fuel and its vapors are extremely flammable an explosive.

Fire or explosion can cause severe burns or death.

WARNING

• NEVER aim spray gun at people, animals or plants.

• DO NOT allow CHILDREN to operate pressure washer.

• NEVER repair high pressure hose. Replace it.

• NEVER repair leaking connections with sealant of any kind. Replace o-ring or seal.

• Keep high pressure hose connected to pump and spray gun while system is pressurized.

• Squeeze trigger on spray gun to relieve trapped pressure, every time you stop engine. Engage trigger lock on spray gun.

The high pressure stream of water that this equipment produces can pierce skin and its underlying tissues, leading to serious injury and possible amputation.

Spray gun retains high pressure when pressure washer is shut down, which can cause injury.

WARNING

Section 1: Safety Rules

• DO NOT tamper with governed speed.

• DO NOT operate pressure washer above rated pressure.

Excessively high or low operating speeds increase risk of injury and damage to pressure washer.

CAUTION

WHEN ADJUSTING OR MAKING REPAIRS TO YOUR PRESSURE WASHER

• Disconnect spark plug wire from spark plug and place wire where it cannot contact spark plug.

Unintentional sparking can result in fire or electric shock.

WARNING

• DO NOT point spray gun at glass when using MAX (pin point) nozzle.

• NEVER aim spray gun at plants.

High pressure spray may damage fragile items including glass.

CAUTION

• DO NOT wear loose clothing, jewelry or anything that may be caught in the starter or other rotating parts.

• Tie up long hair and remove jewelry.

Starter and other rotating parts can entangle hands, hair, clothing, or accessories.

WARNING

• Always wear eye protection when using this equipment or in vicinity of where equipment is in use.

High pressure spray can cause paint chips or other particles to become airborne.

WARNING

• DO NOT secure spray gun in open position.

• DO NOT leave spray gun unattended while machine is running.

• NEVER use a spray gun which does not have a trigger lock or trigger guard in place and in working order.

• Always be certain spray gun, nozzles and accessories are correctly attached.

A pressure washer produces a high pressure spray which increases risk of injury and damage to unit.

CAUTION

• If you have questions about intended use, ask dealer or contact Briggs & Stratton Power Products.

• NEVER operate units with broken or missing parts, or without protective housing or covers.

• DO NOT by–pass any safety device on this machine.

• Before starting pressure washer in cold weather, check all parts of the equipment to be sure ice has not formed there.

• NEVER move machine by pulling on high pressure hose. Use handle provided on unit.

• Check fuel system for leaks or signs of deterioration, such as chafed or spongy hose, loose or missing clamps,or damaged tank or cap. Correct all defects before operating pressure washer.

• This equipment is designed to be used with Briggs & Stratton Power Products authorized parts ONLY. If equipment is used with parts that DO NOT comply with minimum specifications, user assumes all risks and liabilities.

Improper treatment of pressure washer can damage it and shorten its life.

CAUTION

• DO NOT touch hot surfaces.

• Allow equipment to cool before touching.

• The pressure washer must be at least 5 feet from structures having combustible walls and/or other combustible materials.

• Keep at least 3 feet of clearance on all sides of pressure washer for adequate cooling, maintenance and servicing.

• In the State of California a spark arrester is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. If you equip the muffler with a spark arrester, it must be maintained in effective working order.

Running engines produce heat.Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).

Severe burns can occur on contact. Combustible debris, such as leaves, grass, brush,

etc. can catch fire.

WARNING

KNOW YOUR PRESSURE WASHER

Read this owner’s manual and safety rules before operating your pressure washer.

Compare the illustrations with your pressure washer to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Features and Controls

Section

Accessory Tray — Provides convenient storage for

standard and optional accessories, such as brushes, turbo wands, etc.

Air Filter — Protects engine by filtering dust and debris out of intake air.

Automatic Cool Down System — Cycles water through pump when water reaches 125°-155°F.Warm water will discharge from pump onto ground.This system prevents internal pump damage.

Chemical Injection Siphon/Filter — Use to siphon detergent or other pressure washer chemicals into the low pressure stream.

Choke Lever — Prepares a cold engine for starting. Data Tag (not shown) – Provides model and serial

number of pressure washer. Please have these readily available if calling for assistance.

Fuel Tank — Fill tank with regular unleaded fuel. Always leave room for fuel expansion.

High Pressure Hose — Connect one end to water pump and the other end to spray gun.

High Pressure Outlet — Connection for high pressure hose.

Nozzle Extension with Quick Connect — Allows you to switch between four different nozzles.

Oil Fill/Dipstick — Check and fill with oil here. ProjectPro™ Nozzles — Chemical injection, 0°, 15°, and

40°: for various high pressure cleaning applications.

Pump — Develops high pressure. Recoil Starter — Used for starting the engine manually.

Spray Gun — Controls the application of water onto

cleaning surface with trigger device. Includes trigger lock. Throttle Lever — Sets engine in starting mode for recoil

starter and stops a running engine. Water Inlet — Connection for garden hose.

Air Filter

Fuel Tank

Pump equipped with

Automatic Cool Down System

Water Inlet

Chemical Injection Siphon/Filter

Spray Gun

High Pressure Hose

Nozzle Extension with Quick Connect

Oil Fill/Dipstick

ProjectPro™ Nozzles

Accessory Tray

Choke Lever

Throttle Lever

Recoil Starter

(on front of engine)

High Pressure Outlet

Data Tag

ASSEMBLY

IMPORTANT: Read entire owner’s manual before you

attempt to assemble or operate your new pressure washer.

Remove Pressure Washer from

Carton

• Remove the parts bag packed with pressure washer.

• Slice two corners at the end of carton from top to bottom so the panel can be folded down flat, then remove all packing material.

• Roll pressure washer out of carton.

Carton Contents

Items in the carton include:

• Main Unit

• Safety Goggles

• Handle

• Plastic Accessory Tray

• High Pressure Hose

• Spray Gun

• Nozzle Extension with Quick Connect Fitting

• Oil Bottle

• Parts Bag (which includes the following):

• Owner’s Manual

• Engine Manual

• Owner’s Registration Card

• Bag containing 4 multi–colored ProjectPro™

Nozzles

• Handle Fastening Hardware Kit (which includes):

• Carriage Bolt

• “L” Bolt (2)

• Plastic Knobs (3)

• Tree Clips (4)

PREPARING PRESSURE

WASHER FOR USE

If you have any problems with the assembly of your pressure washer or if parts are missing or damaged, call the pressure washer helpline at 1-888-611-6708.

To prepare your pressure washer for operation, you will need to perform these tasks:

1. Fill out and send in registration card.

2. Attach handle to main unit, then attach accessory tray to handle.

3. Add oil to engine crankcase.

4. Add fuel to fuel tank.

5. Connect high pressure hose to spray gun and pump.

6. Connect water supply to pump.

7. Attach nozzle extension to spray gun.

8. Select/attach quick connect ProjectPro™ nozzle to nozzle extension.

Attach Handle and Accessory Tray

1. Place handle onto handle supports connected to main unit. Make sure holes in handle align with holes on handle supports (Figure 1).

NOTE: It may be necessary to move the handle supports from side to side in order to align the handle so it will slide over the handle supports.

Section

Assembly

Align Holes

Handle

Supports

Figure 1 — Attach Handle to Base

2. Insert carriage bolt through left side hole from outside of unit and attach a plastic knob from inside of unit (viewing from rear of unit).Tighten by hand (Figure 2).

3. Insert “L” bolts through holes on right side of handle (viewing from rear of unit). Hold bolts in place and attach plastic knobs from inside of handle (Figure 2). Tighten by hand.

4. Place accessory tray over holes on handle (viewing from front of unit). Push the tree clips into the holes until they sit flat against the accessory tray (Figure 3).

5. Insert multi–colored ProjectPro™ nozzles and other supplied accessories in spaces provided in accessory tray. See “How to Use Accessory Tray”.

Add Engine Oil and Fuel

• Place pressure washer on a level surface.

• Refer to engine owner’s manual and follow oil and fuel

recommendations and instructions.

NOTE: Check oil often during engine break–in. Refer to engine owner’s manual for recommendations.

Section 3: Assembly

CAUTION

• Refer to engine manual for oil and fuel fill information.

• Damage to equipment resulting from failure to follow this instruction will void warranty.

Any attempt to crank or start the engine before it has been properly filled with the recommended oil will result in equipment failure.

Figure 3 — Attach Accessory Tray to Handle

Figure 2 — Attach Bolts to Handle

Section 3: Assembly

Connect Hose and Water Supply to

Pump

IMPORTANT: To avoid pump damage, you must assemble

the nozzle extension to the spray gun and attach all hoses before you start the engine.

1. Attach one end of high pressure hose to high pressure outlet on pump (Figure 4).Tighten by hand.

2. Attach other end of hose to base of spray gun (Figure 5).Tighten by hand.

3. Before connecting garden hose to water inlet, inspect inlet screen (Figure 6). Clean screen if it contains debris, replace if damaged. DO NOT RUN PRESSURE WASHER IF SCREEN IS DAMAGED.

4. Run water through garden hose for 30 seconds to clean out any debris.Turn off water.

IMPORTANT: DO NOT siphon standing water for the water supply. Use ONLY cold water (less than 100°F).

5. Connect garden hose (not to exceed 50 feet in length) to water inlet.Tighten by hand (Figure 6).

6. Turn ON water and squeeze trigger on spray gun to purge pump system of air and impurities.

Checklist Before Starting Engine

Review the unit’s assembly to confirm you have performed all of the following:

1. Make sure handle is in place and secure.

2. Check that oil has been added to proper level in engine crankcase.

3. Add proper fuel to fuel tank.

4. Check for properly attached hose connections.

5. Check to make sure there are no kinks, cuts, or damage to high pressure hose.

6. Provide a proper water supply at an adequate flow.

7. Be sure to read “Safety Rules” and “How To Use Your Pressure Washer” before using pressure washer.

Figure 4 — Connect High Pressure Hose to Pump

Connect high

pressure hose

here

Figure 5 — Connect High Pressure Hose to Spray Gun

Figure 6 — Connect Garden Hose to Water Inlet

Inspect inlet

screen, DO NOT use if

damaged, clean

if dirty.

CAUTION

• Damage to equipment resulting from failure to follow this instruction will void warranty.

There MUST be at least ten feet of unrestricted garden hose between the pressure washer inlet and any flow shut off device, such as a ‘Y’ shut-off connector or other convenience-type water shut-off valve.

• Always wear eye protection when using this equipment or in vicinity of where equipment is in use.

• Before starting the pressure washer, be sure you are wearing adequate eye protection.

High pressure spray can cause paint chips or other particles to become airborne.

WARNING

HOW TO USE YOUR

PRESSURE WASHER

If you have any problems operating your pressure washer, please call the pressure washer helpline at 1-888-611-6708.

Pressure Washer Location

Pressure Washer Clearance

The pressure washer must be at least 5 ft. (152 cm) from structures having combustible walls and/or other combustible materials. Leave at least 3 ft. (92 cm) all around pressure washer including overhead, for adequate cooling, maintenance and servicing.

Place pressure washer in a well ventilated area, which will allow for removal of deadly exhaust gas. DO NOT place pressure washer where exhaust gas could accumulate and enter inside or be drawn into a potentially occupied building. Ensure exhaust gas is kept away from any windows, doors, ventilation intakes or other openings that can allow exhaust gas to collect in a confined area (Figure 7). Prevailing winds and air currents should be taken into consideration when positioning pressure washer.

To Start Pressure Washer

To start your pressure washer for the first time, follow these instructions step-by-step.This starting information also applies if you have let the pressure washer sit idle for at least a day.

1. Place pressure washer near an outside water source capable of supplying water at a flow rate greater than

3.8 gallons per minute and no less than 20 PSI at pressure washer end of garden hose.

2. Check that high pressure hose is connected to spray gun and pump. See “Preparing Pressure Washer for Use” for illustrations.

3. Make sure unit is in a level position.

4. Connect garden hose to water inlet on pressure washer pump. Turn ON the water.

5. Squeeze trigger on gun until you have a steady stream of water.This purges the pump of air and impurities.

6. Attach nozzle extension to spray gun (Figure 8). Tighten by hand.

7. Choose desired ProjectPro™ nozzle, pull back nozzle extension collar, insert nozzle and release collar.Tug on nozzle to make sure it is securely in place (Figure 9). See “How to Use ProjectPro™ Nozzle System”.

8. Engage trigger lock to spray gun trigger (Figure 10).

Figure 8 — Connect Nozzle Extension to Spray Gun

CAUTION

• Damage to equipment resulting from failure to follow this instruction will void warranty.

DO NOT run the pump without the water supply connected and turned on.

Section

Operation

• Operate pressure washer ONLY outdoors.

• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.

• DO NOT operate pressure washer inside any building or enclosure.

Running engine gives off carbon monoxide, an odorless, colorless, poison gas.

Breathing carbon monoxide will cause nausea, fainting or death.

WARNING

Figure 7 — Pressure Washer Clearance

Exhaust Port

Typical Pressure Washer Shown

Figure 9 - Attaching ProjectPro™ Nozzle to Nozzle Extension

Trigger Lock

Figure 10 — Spray Gun with Trigger Lock Engaged

Section 4: Operation

9. Start engine according to instructions given in engine owner’s manual. Also see operating instructions tag located on the pressure washer.

NOTE:Always keep the throttle lever in the “Fast” position when operating the pressure washer.

How to Stop Your Pressure Washer

1. Let engine idle for two minutes.

2. Turn engine off according to instructions given in engine owner’s manual.

3. Squeeze trigger on spray gun to relieve trapped

pressure in hose to avoid injury.

NOTE:A small amount of water will squirt out when

pressure is released.

4. Engage trigger lock on spray gun when not in use.

How to Use Accessory Tray

The unit is equipped with an accessory tray with places to store your ProjectPro™ nozzles, spray gun and nozzle extension.There is also a hook at the front of the accessory tray to hold your high pressure hose.

NOTE:The extra hole in the tray is for storing a utility brush. The extra clip in the tray is for storing a turbo nozzle.The brush and turbo nozzle are NOT included with your pressure washer.You can buy these items as optional accessories.

1. Place nozzle extension through hole on accessory tray, as shown in Figure 11.

2. Place spray gun through hole on accessory tray on right side of unit (Figure 11).

NOTE:You may also use the hooks attached to the base and handle to store your gun and nozzle extension, as shown on page 5.

3. Hang high pressure hose on hook attached to accessory tray on front of tray, as shown in Figure 11.

• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.

• If engine starts and fails to continue to run or if increased resistance is felt during starting pull attempts, squeeze trigger on spray gun.

Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.

Broken bones, fractures, bruises or sprains could result.

WARNING

• DO NOT touch hot surfaces.

• Allow equipment to cool before touching.

• The pressure washer must be at least 5 feet from structures having combustible walls and/or other combustible materials.

• Keep at least 3 feet of clearance on all sides of pressure washer for adequate cooling, maintenance and servicing.

Running engines produce heat.Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).

Severe burns can occur on contact. Combustible debris, such as leaves, grass, brush,

etc. can catch fire.

WARNING

• Keep high pressure hose connected to pump and spray gun while system is pressurized.

• Squeeze trigger on spray gun to relieve trapped pressure, every time you stop engine. Engage trigger lock on spray gun.

The high pressure stream of water that this equipment produces can pierce skin and its underlying tissues, leading to serious injury and possible amputation.

Spray gun retains high pressure when pressure washer is shut down, which can cause injury.

WARNING

Figure 11 — Typical Accessory Tray

Section 4: Operation

How to Use ProjectPro™ Nozzle

System

The quick–connect on the nozzle extension allows you to switch between four different ProjectPro™ system nozzles. The ProjectPro™ nozzles vary the spray pattern as shown (Figure 12).

Follow these instructions to change ProjectPro™ nozzles:

1. Engage trigger lock on spray gun.

2. Pull back collar on quick–connect and pull current ProjectPro™ nozzle off. Store ProjectPro™ nozzles in holder provided on the accessory tray.

3. Select desired ProjectPro™ nozzle:

• For delicate rinse (lower pressure and higher

flow), for gentle cleaning of cars/trucks, boats, RV’s, patio furniture, lawn equipment, etc., select yellow 40° ProjectPro™ nozzle (Figure 13).

• For general rinsing (medium pressure and medium

flow), ideal for most all purpose cleaning such as home siding, brick patios, wood decks, driveways and sidewalks, garage floors, etc., select orange 15° ProjectPro™ nozzle (Figure 14).

• NEVER exchange ProjectPro™ nozzles without locking the trigger lock on the trigger.

• DO NOT twist ProjectPro™ nozzles while spraying.

A pressure washer produces a high pressure spray which increases risk of injury and damage to unit.

CAUTION

Figure 13 — Delicate Nozzle

Figure 14 — General Nozzle

40° Yellow

2550 PSI

2.8 GPM

15° Orange

2900 PSI

2.5 GPM

0° Red

3000 PSI

2.3 GPM

Black

Use to apply

chemical

Figure 12 — Nozzle Spray Patterns

Low Pressure

High Pressure

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