Troybilt 020242 Owner’s Manual

Pressure Washer / Lavadora de Presi6n

Modem / Modemo 020242

Before using this produc[_ read this manua[ and follow aH Antes de uti[izar e[ producto_ tea este manual y siga todas [as

Safety Rules and Operating hstructions. Reg[as de Seguridad e hstrucdones de Uso.

Questions_ Preguntas_ Heipiine = 1=888=611=6708 H-F 8-5 CT

TroyoBiH_O is a registered trademark ofTroyoBilt, LLC and is used under license to Briggs & Stratton Power Products.

TroyoBik® es una marca registrada de TroyoBilt, LLC y se usa abajo licencia a Briggs & Stratton Power Products.

BRJGGS & STRATTON POWER PRODUCTS GROUP, LLC

JEFFERSON,WiSCONSiN, UoSoAo

Printed in USA Manual No. 196365GS Revision 0 (I 2/21/2004)

Safety Rules

SAVE THESE mNSTRUCTmONS

TABLE OF CONTENTS

Section I oSafety Rules .......................... 2-4

Section 2 - Features and Controls ................... 5

Section 3 o Assembly ............................ 6-8

Section 4 o Operation .......................... 9-13

Section 5 o Maintenance ........................ 14ol6

Section 6 o Storage .............................. 17

Section 7 oTroubleshooting ........................ 18

Warranty ...................................... 19

EQUmPNENT

Read this manual carefully and become familiar

........... with your pressure washer. Know its

a_pmications, its mimitations and any hazards

invomved°

This manual contains information for a high pressure washer that operates at a maximum pressure of 3_000 PSI

and a maximum flow rate of 2.8 gallons per minute.This powerful, high quality system features large 10" wheels, a pump equipped with an automatic cool down system, chemical iniection system, nozzle extension with quid< connect, ProiectPro TMnozzle system, safety goggles, heavy duty 25' hose, and more.

Every effort has been made to ensure that information in

this manual is accurate and current. However, we reserve the right to change, alter or otherwise improve the

product and this document at any time without prior notice.

SAFETY RULES

This is the safety amert symbol it is used to amert you to potentiam personam iniury hazards. Obey all safety messages that follow this symbol to avoid possibme iniury or death.

The safety alert symbol (_) is used with a signal word (DANGER, CAUTION_WARNING), a pictorial and/or a

safety message to alert you to hazards. DANGER indicates a hazard which, if not avoided, will result in death or serious

injury. WARNING indicates a hazard which, if not avoided, could result in death or serious iniury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate iniury. CAUTION, when used without the alert symbol, indicates a situation that could result in equipment damage. Follow safety messages to avoid or reduce the risk of iniury or death.

Hazard Symbols and Meanings

Toxic Fumes

Electrical Shock

Slippery Surface

Fire

Moving Parts Flying Obiects

Fall

Explosion

FluidIniection

Hot Surface

Kickback

Section 1: Safety Rules

WARNING

Operate pressure washer ONLY outdoors, Keep exhaust gas from entering a confined area through

windows, doors, ventilation intakes or other openings.

DO NOT operate pressure washer inside any building or

enclosure.

Use a respirator or mask whenever there is a chance that

vapors may be inhaled,

Read all instructions with mask so you are certain the mask wilI provide the necessary protection against inhaling harmful vapors,

WARNING

WHEN ADDING FUEL

Turn pressure washer OFF and let it cool at least 2 minutes

before removing fuel cap. Fill fiJeI tank outdoors.

DO NOT over{ill tank.AIIow space for fuel expansion. Keep fueI away from sparks, open flames, pilot lights, heat, and

other ignition sources. DO NOT light a cigarette or smoke.

VHEN OPERATmNG EQUmPMENT

• Transport/repair with fuel tank EPIPTY or with fuel shutoff valve OFE

WHEN STORING FUEL OR EQUIPMENT WiTH FUEL

iN TANK

Store away from furnaces, stoves, water heaters, clothes dryers or other appliances that have pilot light or other ignition source because they can ignite fuel vapors.

Keep spray nozzle between 8 to 24 inches away from cleaning

SUY{ace,

Operate this unit on a stable surface. The cleaning area should have adequate slopes and drainage to

reduce the possibility of a fall due to slippery surfaces. Be extremely careful if you must use the pressure washer from

a ladder; scaffolding or any other relatively unstable location. Firmly grasp spray gun with both hands when using high

pressure spray to avoid iniury if gun kicks back,

WARNING

When starting engine, pull cord slow,Jy until resistance is felt

and then pull rapidly to avoid kickback. If engine starts and fails to continue to run or if increased

resistance is felt during starting pull attempts, squeeze trigger on spray gun,

WARNING

NEVER aim spray gun at people, animals or plants, DO NOT allow CHILDREN to operate pressure washem NEVER repair" high pressure hose, Replace it.

Keep high pressure hose connected to pump and spray gun

while systemis pressurized,

Squeezetrigger on spray gun to relieve trapped pressure, every time you stop engine.Engagetrigger lock on spray gun.

WARNING

Keep water spray away from electric wiring or fatal electric shock may result.

Section 1: Safety Rules

WARNING

DO NOT touch hot surfaces. Allow equipment to coo[ before touching.

The pressure washer must be at [east 5 feet from structures having combustible wails and/or other combustible materials.

Keep at least 3 feet of clearance on all sides of pressure

washer for" adequate cooling, maintenance and servicing.

In the State of California a spark arrester is required by law (Section 4442 of the California PuNic Resources Code). Other states may have similar Jaws. Federal laws apply on federal

lands. If you equip the muffler with a spark arrester; it must be maintained in effective working orden

WARNING

. DO NOT wear loose clothing, ieweiry or anything that may

be caught in the starter or" other rotating parts.

. Tie up long hair and remove ]ewelD:

CAUTION

DO NOT tamper with governed speed. DO NOT operate pressure washer above rated pressure.

CAUTION

DO NOT secure spray gun in open position. DO NOT leave spray gun unattended while machine is

running. NEVER use a spray gun which does not have a trigger lock or

trigger guard in place and in working order:

Always be certain spray gun, nozzles and accessories are correctly attached.

DO NOT point spray gun at glass when using MAX (pin point) nozzle,

NEVER aim spray gun at plants.

WARNING

Always wear eye protection when using this equipment or in

vicinity of where equipment is in use,

WARNING

WHEN ADJUSTING OR MAKING REPAiRSTOYOUR PRESSURE WASHER

Disconnect spark plug wire from spark plug and place wire

where it cannot contact spark plug.

If you have questions about intended use, ask dealer or

contact Briggs & Stratton Power Products. NEVER operate units with broken or missing parts, or

without protective housing or covers.

DO NOT by-pass any safety device on this machine. Before starting pressure washer in cold weather, check all

parts of the equipment to be sure ice has not formed there.

NEVER move machine by pulling on high pressure hose. Use handle provided on unit.

Check fuel system for leaks or"signs of deterioration, such as chafed or" spongy hose, loose or missing damps, or damaged

tank or cap. Correct all defects before operating pressure

washerL

This equipment is designed to be used with Briggs & Stratton

Power Products authorized parts ONLY. ff equipment is used

with parts that DO NOT comply with minimum specificadons,

user assumes all risks and liabilities.

Features and Controls

KNOWYOUR PRESSURE WASHER

Read this owner's manual and safety rules before operating your pressure washer,

Compare the illustrations with your pressure washer to familiarize yourseff with the [ocaqons of various controB and

adjustments, Save this manual for future reference,

Pump equipped with Fuel Tank Choke Lever

ProjectPro TM Automatic Cool Down System Throttle Lever Nozzles Recoil Starter

(on front of engine)

Air Filter

AccessoryTray

Spray Gun

High Pressure Hose

Data Tag

Chemical injection

Accessory Tray -- Provides convenient storage for standard and optional accessories, such as brushes, turbo

wands, etc. Air FiTter -- Protects engine by filtering dust and debris

out of intake air. Automatic Cool Down System -- Cycles water

through pump when water reaches 125°, 155°EVVarm water wiN[ discharge from pump onto ground,This system

prevents internal pump damage. Chemical injection Siphon/Filter -- Use to siphon

detergent or other pressure washer chemicals into the low pressurestream,

Choke Lever -- Prepares a cold engine for starting.

DataTag (not shown) - Provides mode[ and serial number of pressure washer. Please have these readily available if calling for assistance.

Fuel Tank- Fill tank with regular unleaded fuel.Always Heaveroom for fuel expansion.

Oil Fill/Dipstick

High Pressure Oudet

High Pressure Hose -- Connect one end to water pump and the other end to spray gun.

High Pressure Outlet -- Connection for high pressure hose.

Nozzle Extension with Quick Connect --Allows you to switch between four different nozzles.

Oil Fill/Dipstick -- Check and fill with oil here. ProjectPro TMNozzles -- Chemical injection, 0°, 15°, and

40°: for various high pressure cleaning applications. Pump -- Develops high pressure.

Recoil Starter -- Used for starting the engine manually. Spray Gun -- Controls the application of water onto

cleaning surface with trigger device. Inchdes trigger lock. Throttle Lever -- Sets engine in starting mode for recoil

starter and stops a running engine. Water inlet -- Connection for garden hose.

ASSENBL¥

PREPARING PRESSURE

mNPORTANT: Read entire owner's manuaH before you

attempt to assembHeor operate your new pressure washer.

Remove Pressure 4asher from

Carton

o Remove the parts bag packed with pressure washer. o Ske two corners at the end of carton from top to

bottom so the pane[ can be folded down fHat_then remove aHHpacHdngmaterial

o RoHHpressure washer out of carton.

Carton Contents

Items in the carton include:

o HaHnUnit

Safety Goggles

HandHe PHastkAccessory Tray

High Pressure Hose Spray Gun NozzHe Extension with Qu[cH<Connect Fitting

O[H Bottle Parts Bag (whch [ncHudesthe following):

Owner's HanuaH Engine HanuaH

Owner's Registration Card Bag containing 4 muHti-coHored PrqectPro TM

NozzHes

HandHe Fastening Hardware Kit (which incHudes):

Carriage BoHt "U' BoHt (2) PHasticKnobs (3)

Tree CHips (4)

WASHER FOR USE

If you have any probHems with the assembHy of your pressure washer or if parts are missing or damaged_ caHHthe pressure washer heHpHineat i -888-6 i i -6708_

To prepare your pressure washer for operation, you will need to perform these tasks:

H. Firthout and send in registration card.

2. Attach handHeto main unit_ then attach accessory tray to handHe.

3. Add oiHto engine crankcase.

4. Add fueHto fueHtank.

5. Connect high pressure hose to spray gun and pump.

6. Connect water suppHy to pump.

7. Attach nozzHe extension to spray gun.

8. SeHect/attach quick connect ProiectPro TMnozzHe to nozzHe extension.

Attach Handle and Accessory Tray

H. PHace handHe onto handHe supports connected to main

unit. Hake sure holies in handHeaHignwith holies on handHesupports (Figure H).

HandHe

Align

NOTE: It may be necessary to move the handHe supports

from side to side in order to aHign the handHe so it wiHHsHide over the handHe supports.

Section 3: Assembly

2. Insert carriage boHt through Heft side hoHefrom outside of unit and attach a pHasticknob from inside of unit (viewing from rear of unit).Tighten by hand (Figure 2).

Insert"L" boHtsthrough holieson right sideof handHe (viewing from rear of unit). HoHdboHtsin pHaceand attach pHasticknobs from inside of handHe(Figure2). Tighten by hand.

4. PHaceaccessory tray over holies on handHe (viewing from front of unit). Push the tree chips into the holies

untiHthey sit fiat against the accessory tray (Figure 3).

Insert muHti-coHored ProiectPro TMnozzHes and other suppHied accessories in spaces provided in accessory

tray. See "How to Use AccessoryTray".

Add Engine Oil and Fuel

° Race pressure washer on a HeveHsurface,

• Refer to engine manual for oil and fuel fill information.

• Damage to equipment resulting from failure to follow this instruction will void warranty.

" Refer to engine owner's manuaH and foHHowoiHand fueH

recommendations and instructions,

NOTE: Check oiHoften during engine break-in. Refer to

engine owner's manuaHfor recommendations,

Section 3: Assembly

Connect Hose and Water Supply to

mMPORTANT:To avoid pump damage,you must assemble

the nozzle extension to the spray gun and attach all hoses before you start the engine.

I. Attach one end of high pressure hose to high pressure

outlet on pump (Figure 4).Tighten by hand.

2. Attach other end of hose to base of spray gun (Figure 5).Tighten by hand.

4. Runwater through garden hose for 30 secondsto clean out any debris.Turn off water.

mMPORTANT: DO NOT siphon standingwater for the

water supply.Use ONLY cold water (less than 100°F).

5. Connect garden hose (not to exceed 50 feet in length) to water inlet.Tighten by hand(Figure 6).

• Damage to equipment resulting from failure to follow this instruction will void warrantT;

6. Turn ON water and squeezetrigger on spraygun to purge pump system of air and impurities.

WARNING

Always wear eye protection when using this equipment or in

vicinity of where equipment is in use.

Before starting the pressure washer, be sure you are wearing

adequate eye protection,

Before connecting garden hose to water inlet, inspect inlet screen (Figure 6). Clean screen if it contains debris, replace if damaged. DO NOT RUN PRESSURE

WASHEP, IF SCREEN IS DAHAGED.

Checklist Before Starting Engine

Review the unit's assembly to confirm you have performed

all of the following:

I. Hake sure handle is in place and secure.

2. Check that oil has been added to proper level in engine crankcase.

3. Add proper fuel to fuel tank.

4. Ched< for properly attached hose connections.

5. Check to make sure there are no kinks, cuts, or damage to high pressure hose.

6. Provide a proper water supply at an adequate flow.

7. Be sure to read "Safety Rules" and "HowTo UseYour

Pressure_A/asher"before using pressure washer.

Operation

HOWTO USEYOUR

PRESSURE WASHER

Ifyou have any problems operating your pressure washer,

please call the pressure washer heIpline at m-888-6 mm-6708.

Pressure Washer Location

Pressure Washer aearance

waRNING 1

Operate pressure washer ONLY outdoors. Keep exhaust gasfrom entering a confined area through

windows, doors, ventilation intakes or other openings.

DO NOT operate pressure washer inside any building or

encJosure,

The pressure washer must be at least 5 ft. (I 52 cm) from structures having combustible walls and/or other combustible materials. Leave at least 3 ft. (92 cm) all around pressure washer including overhea& for adequate cooling, maintenance and servicing.

Place pressure washer in a well ventilated area, which will allow for removal of deadly exhaust gas. DO NOT place pressure washer where exhaust gas could accumulate and enter inside or be drawn into a potentially occupied building. Ensure exhaust gas is kept away from any windows, doors, ventilation intakes or other openings that can allow exhaust gas to collect in a confined area

(Figure 7). Prevailing winds and air currents should be taken into consideration when positioning pressure washer.

To Start Pressure Washer

To start your pressure washer for the first time, follow these instructions step-by-step.This starting information also applies if you have let the pressure washer sit idle for at least a day.

I. Place pressure washer near an outside water source

capable of supplying water at a flow rate greater than

3.8 gallons per minute and no less than 20 PSI at pressure washer end of garden hose.

2. Check that high pressure hose is connected to spray gun and pump. See "Preparing Pressure Washer for

Use" for illustrations.

3. Hake sure unit is in a level position.

4. Connect garden hose to water inlet on pressure

washer pump. Turn ON the water.

• Damage to equipment resulting from failure to follow this instruction will void warranty.

5. Squeeze trigger on gun until you have a steady stream of water.This purges the pump of air and impurities.

6. Attach nozzle extension to spray gun (Figure 8). Tighten by hand.

Choose desired ProjectPro TMnozzle, pull back nozzle

extension collar, insert nozzle and release collar.Tug on

nozzle to make sure it is securely in place (Figure 9).

See "How to Use ProjectPro TMNozzle System".

Typical Pressu_ e Washe_ Shown

Exhaust Port

Engage trigger loci< to spray gun trigger (Figure 10).

Trigger Lock

Section 4: Operation

Start engine according to instructions given in engine owner's manuaLAHso see operating instructions tag Hocated on the pressure washer.

WARNING

When starting engine, pulI cord slowiy until resistance is felt

and then pull rapidly to avoid kickback. If engine starts and fMis to continue to run or if increased

resistance is fen during starting pull attempts, squeeze trigger on spray gun.

NOTE: Always keep the throttle lever in the "Fast"

_osition when operating the pressure washer.

WARNING

DO NOT touch hot surfaces. Allow equipment to coo[ before touching.

The pressure washer must be at [east 5 feet from structures having combustible walls and/or other combustible materials.

Keep at least 3 feet of clearance on all sides of pressure

washer for" adequate cooling, maintenance and servicing.

In the State of California a spark arrester is required by law (Section 4442 of the California Public Resources Code). Other

states may have similar laws. Federal laws applyon federal lands. [f you equip the muffler with a spark arrester; it must be

maintained in effective working order:

]

Keep high pressure hose connected to pump and spray gun

while system is pressurize&

Squeeze trigger on spray gun to relieve trapped pressure, every time you stop engine. Engage trigger lock on spray gun.

4. Engage trigger lockon spray gun when not in use.

How to Use Accessory Tray

The unit is equipped with an accessory tray with places to

store your ProjectPro TM nozzles, spray gun and nozzle

extension.There is also a hook at the front of the

accessory tray to hold your high pressure hose.

NOTE:The extra hole in the tray is for storing a utility brush.

The extra clip in the tray is for storing a turbo nozzle.The

brush and turbo nozzle are NOT included with your pressure

washer.You can buy these items as optional accessories.

I. Place nozzle extension through hole on accessory tray,

as shown in Figure II.

How to Stop Your Pressure Washer

I. Let engine idle for two minutes.

2. Turn engine off according to instructions given in engine owner's manual.

3. Squeeze trigger on spray gun to relieve trapped pressure in hose to avoid iniuryo

NOTE: A small amount of water will squirt out when

pressure is released.

2. Place spray gun through hole on accessory tray on right side of unit (Figure I I).

NOTE:You may also use the hooks attached to the base

and handle to store your gun and nozzle extension_ as

shown on page 5.

3. Hang high pressure hose on hook attached to

accessory tray on front of tray, as shown in Figure [ [.

Section 4: Operation

Now to Use ProiectPro TM Nozzle

The quick-connect on the nozzie extension allows you to switch between four different ProiectPro TM system nozzies. The ProiectPro TM nozzies vary the spray pattern as shown

(Figure 12).

Low Pressure

Bhck

Use to apply

chemical

Nigh Pressure

40 ° Yellow i5 ° Orange 0 ° Red

2550 PSI 2940 PSI 3000 PSI

2.8 GPM 2.5 GPM 2.3 GPM

2. Pull back collar on quick-connect and pull current

Projectero TM nozzle off. Store ProjectPro TM nozzles in

holder provided on the accessory tray.

3. Select desired ProiectPro TM nozzle:

For delicate rinse (lower pressure and higher

flow), for gentle cleaning of cars/trucks, boats, RV's, patio furniture, lawn equipment, etc., select yellow

40 ° ProiectPro TM nozzle (Figure 13).

For general rinsing (medium pressure and medium flow), ideal for most ail purpose cleaning such as home siding, brick patios, wood decks, driveways and sidewalks, garage floors, etc., select orange 15°

ProjectPro TM nozzle (Figure 14).

Follow these instructions to change ProiectPro *M

nozzmes:

I. Engage trigger lock on spray gun.

CAUTION

" NEVER exchange ProiectPro nozzles without locking the

triter lock on the trigger.

. DO NOT twist ProiectPro TMnozzles while spraying.

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