Troybilt 020210 Owner’s Manual
O
®
Pressure Washer / Lavadora de Presi6n
Modem / Modemo 0202 m0
ill WARNING
Before using this product_ read this manuaH and follow aHH Antes de utiHizar eHproducto_ Heaeste manuaHy siga todas Has
Safety RuHes and Operating Instructions. RegHas de Seguridad e Instrucdones de Uso.
Questions. _ Preguntas._ Helpline - 1-888-611-6708 P1-F 8-5 CT
Troy-gilt® is a registered trademark of MTD and is used under license to Briggs & Stratton Power P_'oducts.
Troy-gilt® es una marca regist_'ada de MTD y se usa abaio licencia a griggs & Stratmn Power Products.
BRJGGS & STRATTON POWER PRODUCTS GROUP, LLC
JEFFERSON,WiSCONSiN, O.SoA.
Printed in USA ManuaH No. H963H4GS Revision 2 (H2/H9/2005)
1
Safety Rules
SAVE THESE iNSTRUCTiONS
TABLE OF CONTENTS
Section H oSafety RuHes .......................... 2-5
Section 2 - Features and ControHs ................... 6
Section 3 oAssembHy ............................ 7-9
Section 4 o Operation ......................... H0o H3
Section 5 o Maintenance ........................ H4oH6
Section 6 o Storage .............................. H7
Section 7 oTroubleshooting ........................ H8
Warranty ...................................... H9
EQUmPNENT
Read this manuam carefummy and become
........... familiar with your pressure washer. Know the
appmications, the mimitations and any hazards
invomved.
This manuaH contains information for a high pressure
washer that operates at 3,700 PSI at a flow rate of
4.0 gaHHons per minute.This powerful high quality system
features Harge H2" wheeHs, a pump equipped with an
automatic cooH down system, chemicaH iniection system,
nozzHe extension with qock connect nozzHes, safety goggHes,
heavy duty 50' hose, and more.
Every effort has been made to ensure that information in
this manuaH is accurate and current. However, we reserve
the right to change, aHter or otherwise improve the
product and this document at any time without prior
notice.
SAFETY RULES
This is the safety alert symbol, it is used to
alert you to potential persona[ iniury
hazards. Obey all safety messages that follow
this symbol to avoid possible iniury or death.
The safety alert symbol (_) is used with a signaHword
(DANGER, CAUTION,_A/ARNING), a pictoriaH and/or a
safety message to alert you to hazards. DANGER indicates
a hazard which, if not avoided, will resuHt in death or serious
iniury, WARNING indicates a hazard which, if not
avoided, could resuHt in death or serious iniury. CAUTION
indicates a hazard which, if not avoided, might resuHt in
minor or moderate iniury. CAUTmON, when used
without the aHert symbol indicates a situation that couHd
resuHt in equipment damage. FoHHowsafety messages to
avoid or reduce the risk of iniury or death.
Hazard Symbols and Meanings
Operator's Manual Toxic Fumes EiectricaI Shock
Copyright © 2005 Brigs & Stratton Power Products
Group, LLC. AHHrights reserved. No part of this material
may be reproduced or transmitted in any form by any
means without the express written permission of Brigs &
Stratton Power Products Group, LLC.
4@
Slipper7 Surface
Fire
Moving Parts FlyingObiects
Fall Fluid[niection
Explosion Hot Surface
Kickback
Section 1: Safety RuJes
WARNING
Operate pressure washer ONLY outdoors,
Keep exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other" openings.
DO NOT operate pressure washer inside any building or
enclosure, even if doors or windows are open.
Use a respirator or" mask whenever there is a chance that
vapors may be inhaled.
Read all instructions with mask so you are certain the mask wilI
provide the necessary protection against inhaling harmfi41 vapors.
WARNING
WARNING
WHEN ADDING FUEL
Turn pressure washer OFF and let it cool at least 2 minutes
before removing gas cap,
Fi[[fuel tank outdoors,
DO NOT overfill tank, Allow space for fuel expansion.
Keep fuel away from sparks, open flames, pilot lights, heat, and
other" ignition sources,
DO NOT light a cigarette or smoke,
VHEN OPERATING EQUIPMENT
• Transport/repair with fuel tank EMPTY or with fuel shutoff
valve OFE
WHEN STORmNG FUEL OR EQUIPMENT WITH FUEL
IN TANK
Store away from furnaces, stoves, water heaters, clothes
dryers or other appliances that have pilot light or other
ignition source because they can ignite fuel vapors.
Keep spray nozzle between 8 to 24 inches away from cleaning
surface,
Operate this unit on a stable surface.
The cleaning area should have adequate slopes and drainage to
reduce the possibility of a fail due to slippery surfaces,
Be extremely careful if you must use the pressure washer" from
a ladder; scaffolding or any other" relativdy unstable location.
Firmiy grasp spray gun with both hands when using high
pressure spray to avoid iniury when gun kicks back.
WARNING
Keep water spray away from electric wiring or fatal electric
shock may result.
O
Section 1: Safety Rules
WARNING
ALWAYS point gun in safe direction and squeeze spray gun
tri_er_ to release pressure and avoid kickback each time,
before starting engine. Engage trigger Ioc!< when not in use.
When starting engine, pull cord slow,iy until resistance is felt
and then pull rapidly to avoid kickback.
After each starting attempt, where engine fails to run, always
point gun in safe direction and squeeze spray gun trigger to
release high pressure.
Firmly grasp spray gun with both hands when using high
pressure spray to avoid injury when gun kicks back.
WARNING
WARNING
NEVER aim spray gun at people, animals or plants,
DO NOT allow CHILDREN to operate pressure washer:
NEVER repair high pressure hose, Replace it,
NEVER repair leaking connections with sealant of any kind.
Replace o-ring or seal
Keep high pressure hose connected to pump and spray gun
while system is pressurized.
ALWAYS point gun in safe direction and squeeze spray gun
trigger, to release high pressure, every time you stop engine.
Engage trigger loci< when not in use.
WARNING
DO NOT touch hot surfaces and avoid hot exhaust gases.
Allow equipment to cool before touching.
Keep at least 5 R. (] 52 cm) clearance on all sides of pressure
washer including overhead.
Code of Federal Regulation (CFR) Tide 36 Parks, Forests, and
Public Property require equipment powered by an internal
combustion engine to have a spark arrester, maintained in
effective working order, complying to USDA Forest service
standard SIOB-IC or" later revision. In the State of California a
spark arrester is required under section 4442 of the California
Public resources code. Other states may have similar laws.
WARNING
DO NOT wear loose clothing, iewelry or anything that may
be caught in the starter" or other rotating parts.
, Tie up long hair and remove jewelry:
Always wear safety goggles when using this equipment or in
vicinity of where equipment is in use.
Before starting the pressure washer, be sure you are wearing
adequate safety goggles.
WARNING
WNEN ADJUSTING OR MAKING REPAIRSTOYOUR
PRESSURE WASHER
• Disconnect spark phJg wire from spark phJg and place wire
where it cannot contact spark piug.
WHEN TESTING FOR ENGINE SPARK
Use approved spark plug tester.
DO NOT check for spark with spark phJg removed.
Section 1: Safety Rules
CAUTION
, DO NOT tamper with governed speed
, DO NOT operate pressure washer above rated pressure.
CAUTION
DO NOT secure spray gun in open position.
DO NOT leave spray gun unattended while machine is
running.
NEVER use a spray gun which does not have a trigger lock or
trigger guard in place and in working order,
AN_,ays be certain spray gun, nozzles and accessories are
correctly attached,
, DO NOT point spray gun at glass when in iet spray mode.
. NEVER aim spray gun at plants.
l
[f you have questions about intended use, ask dealer or
contact Brigs & Stratton Power Products.
NEVER operate units with broken or missing parts, or
without protective housing or covers.
DO NOT by-pass any safety device on this machine.
Before starting pressure washer in cold weather, check all
parts of the equipment to be sure ice has not formed there.
NEVER move machine by pulling on high pressure hose. Use
handle provided on unit.
Check fuel system for leaks or signs of deterioration, such as
chafed or spongy hose, loose or missing clamps, or damaged
tank or cap. Correct all defects before operating pressure
washel'L
This equipment is designed to be used with Briggs & Stratmn
Power Products authorized parts ONLY. If equipment is used
with parts that DO NOT comply with minimum specifications,
user assumes all risks and liabilities.
Features and Controls
KNOWYOUR PRESSURE WASHER
il}_r liJ.e,.dth,.operator'.,oaoua,ao, ++,,et+,to,e+be,oreoperat,o+yourpre++ure,,..,.her.
Compare the iHustraqons with your pressure washer to familiarize yourseff with the iocaqons of various controB
and adjustments. Savethis manuai for future reference.
Nozzie Extension with
Quid< Connect
Spray Gun
JR Fuei Vabe
%
._\ Run/Stop Switch
I (on front of engine)
_ Air Filter
Throtde Lever
Choke Lever
ecoil Starter
High Pressure Hose
Q
Pump equipped with
Automatic Cool Down System
Chemical Injection Siphon/Filter
A+r Filter -- Protects engine by filtering dust and debris out
of intake air.
Automatic Cool Down System -- Cycles water through
pump when water reaches t25 °. t55°EWarrn water will
discharge from pump onto ground.This system prevents
internal pump damage.
Chemical Injection Siphon/Filter -- Used to siphon
detergent or other pressure washer chemicals into the low
pressure stream.
Choke Lever -- Prepares a cold engine for starting.
Fuel Tank- Fill tank with recommended fuel.
Nigh Pressure Nose -- Connect one end to the water
pump and the other end to the spray gun.
Nigh Pressure Outlet with Quick Connect--To connect
high pressure hose.
Oil Fill Cap
Pressure
Control Knob
High Pressure Oudet
with Quick Connect
_A/ate r Inlet
Nozzle Extension with Quick Connect -- Permits easy
switching between five different spray tips.
Oil Fill Cap -- Fill engine with oil here.
Pressure Control Knob --Varies pressure of high 3ressure
spray.
Pump -- Develops high pressure.
Recoil Starter -- Use for starting the engine manually.
Run/Stop Switch -- Set this switch to "Run" before using
recoil starter. Set switch to "Stop" to switch off engine.
Spray Gun -- Contrds the application of water onto
cleaning surface with triter device. Includes safety latch.
Quick Connect Spray Tips -- Chemical iniecdon, 0 °, I5°,
25 °, and 40°: for various cleaning applications.
Throtde Lever--Sets engine in starting mode for recoil
starter.
Water Inlet -- Connect gardenhosehere.
0
ASSEMBLY
PREPARING PRESSURE
mMPORTANT: Read entireoperator'smanuaH beforeyou
attempt to assembHeor operate your new pressure washen
Remove Pressure 4asher From
Carton
H. Remove high pressure hose_ handHe_and parts box
incHuded with pressure washer.
2. SHicetwo corners at end of carton from top to bottom
so paneHcan be folded down flat_ then remove aHH
pacHdngmaterial
3. RoHHpressurewasher out of carton.
Carton Contents
[terns in the carton include:
Main unit
High pressure hose
Spray gun with qock connect fitthlg
Nozzle extension with qock connect fitting
HandHe
Engine oil
Safety goggles
Parts Bag (incHudes the foHHowing):
Owner's registration card
Bag containing 5 muHti-coHored quick connect
spray tips
Operator's manual
Engine operator's manuaH
Emissions control warranty sheet
HandHe Fastening Hardware Kit (which incHudes):
Carriage BoHts (2)
PHastic Knobs (2)
If any of the above parts are missing or damaged, caHHthe
pressure washer he[p[ine at [ -888-6 [ [ -6708.
WASHER FOR USE
If you have any probHems with the assembHy of your
pressure washer or if parts are missing or damage& caHHthe
pressure washer heHpHineat i -888-6 i i -6708.
To prepare your pressure washer for operation, you
will need to perform these tasks:
H. Firthout and send in registration card.
2. Verify oiHdipstick has been installed into pump (Figure H).
3. Attach handle to main unit.
4. Add oiHto engine.
5. Add fuel to fuel tank.
6. Connect high pressure hose to spray gun and pump.
7. Connect water supply to pump.
8. Connect nozzHeextension to spray gun.
9. SeHectand instaHHdesired quick connect spray tip.
O
Section 3: Assembly
Attach Handle
H. PHace handHe assembHy onto handHe supports connected
to main unit. Hake sure holies in handHe aHign with holies
on handHe supports (Figure 2).
HandHe
[[ Supports[
NOTE: It may be necessary to move the handHesupports
from side to side in order to aHign the handHe so it wiHHsHide
over the handHe supports.
2. Insert carriage boHts through holies from outside of unit
and attach pHastic knob on inside of handHes (Figure 3).
Tighten by hand.
Add Engine Oil and Fuel
° PHace pressure washer on a HeveHsurface.
• Refer to engine manual for oil and fuel fill information.
• Damage to equipment resulting from failure to follow this
instruction will void warranty,
o Refer to engine operator's manua[ and foHHowoi[ and fue[
recommendations and instructions.
NOTE: Check oiHoften during engine break-in. Refer to
engine operator's manua[ for recommendations.
Connect Hose and Water Supply to
iMPORTANT:To avoid pump damage,you must assembHe
the nozzHe extension to the spray gun and attach aHHhoses
before you start the engine.
H. UncoiH high pressure hose and attach quick connect
end of hose to base of spray gun (Figure 4). PuHHdown
on coHHarof quick connect, sHide onto spray gun and Het
go of coHHar.Tugon hose to be sure of tight connection.
3. Insert muHti-coHored spray tips in spaces provided in
handHe.
Connect high
pressure hose
here.
NOTE: Remove and discard aHHpump shipping caps before
attaching hoses.
O
2.
Similarly. attach other end of high pressure hose to
high pressure oudet on pump (Figure 5). PuHHdown on
coHHarof quick connect, sHideonto pump and Hetgo of
coHhr. PuHHon hose to be sure of tight connection.
pressure hose here
3.
Before connecting garden hose to water inHeLinspect
inHetscreen (Figure 6).
CHeanscreen if it contains debris, repHaceif damaged.
DO NOT RUN PP,ESSUF{EWASHERIFSCP,EEN IS
DAHAGED.
Section 3: Assembly
Damageto equipment resulting from failure to follow this
instruction will void warranty.
6. Turn ON water, point gun in a safe direction and
squeeze trigger to purge pump system of air and
WANNING
AJw_ys wear safety goggles when using this equipment or in
vicinity of where equipment is in use.
Before starting the pressure washer, be sure you are wearing
adequate safety goggJes.
K Z_._/<_/__ NOT use if
'-_ _amaged, dean if
dirty.
4. Run water through garden hose for 30 seconds to
dean out any debris.Turn off water.
IMPORTANT: DO NOT siphon standing water for the
water suppHy.Use ONLY coHdwater (Hessthan HOO°F).
5. Connect garden hose (not to exceed 50 feet in Hength)
to water inHet.Tighten by hand (Figure 6).
CbecMist Before Startin ine
Review the unit's assembHy to confirm you have performed
aHHof the following:
H. Hake sure handHe is in pHaceand secure.
2. Check that oiH has been added to proper HeveHin
engine crankcase.
3. Add proper fuel to fuel tank.
4. Check for property attached hose connections.
5. Check to make sure there are no kinks, cuts, or
damage to high pressure hose.
6. Provide a proper water suppHy(not to exceed HOO°F)
at an adequate flow.
7, Be sure to read "Safety 9,uHes"and "HowTo Use
Pressure VVasher" before using pressure washer,
0
Operation
HOWTO USE PRESSURE
If you have any problems operating your pressure washen
please call the pressure washer heIpline at m-888-6 mm-6708.
Pressure Washer Location
Pressure Washer cmearance
I waR.i.G 1
" Keep at least 5 ft. (H52 cm) clearance on all sides of pressure
washer" including overhead.
PHace pressure washer outdoors. DO NOT pHace pressure
washer where exhaust gas couHd accumuHate and enter
inside or be drawn into a potentially occupied boHding.
Ensure exhaust gas is kept away from any windows, doors,
ventiHation intakes or other openings that can aHHow exhaust
gas to coHHect in a confined area (Figure 7). PrevaiHing winds
and air currents shouHd be taken into consideration when
_ositioning pressure washer.
WANNING
How to Start En ine
The best way to start your pressure washer for the first
time is to follow these instructions step-by-step.This
starting information aHso appHies if you have Het the unit sit
idHe for at Heast a day.
H. PHace pressure washer near an outside water source
capabHe of suppHying water at a flow rate greater than
5.0 gaHHons per minute and no Hess than 20 PSI at
pressure washer end of garden hose.
2. Hake sure unit is in a level position.
3. Check that highpressure hose is connected to spray
gun and pump. See "Preparing Pressure VVasher for
Use" for iHHustrations.
4. Connect garden hose to water inHet on pressure
washer pump.
5. Turn ON water, point gun in a safe direction and
squeeze trigger to purge pump system of air and
- Damage to equipment resulting from failure to follow this
instruction will void warranty.
Operate pressure washer ONLY outdoors.
Keep exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other openings.
DO NOT operate pressure washer inside an]/building or
enclosure, even if doors or windows are open.
/
/
/
/
Typical Pressu_ e
Washe_ Shown
Exhaust Port
6. Attach nozzle extension to spray gun (Figure 8).
Tighten by hand.
7. Choose spray tip you want to use and insert it into
nozzHeextension. See "How to Use SprayTips'.
8. AppHy trigger Hockto spray gun trigger (Figure 9).
Trigger Lock
Section 4: Operation
9, When starting engine, position yourseff as recommended
in Figure i 0 and start engine according to instructions
given in engine operator's manuaLAHso see operating
instructions tag iocated on the pressure washer.
WARNING
DO NOT touch hot surfaces and avoid hot exhaust gases_
Allow equipment to cool before touching_
Keep at least 5 ft. (152 cm) clearance on all sides of pressure
washer including overhead.
Code of Federal Regubdon (CFR) Title 36 Parks, Forests, and
Public Property require equipment powered by an internal
combustion engine to have a spark attester, maintained in
effective working order, complying to USDA Forest service
standard 5100- IC or later revision. In the State of California a
spark attester is required under section 4442 of the California
Public resources code. Other states may have similar laws.
Now to StopYour Pressure Washer
I. Let engine idle for two minutes.
2. Turn engine off according to instructions given in
engine operator's manual,
3. ADA/AYS point gun in a safe direction and squeeze
spray gun trigger to release retained high water
pressure.
mNPORTANT: Spray gun traps high water pressure, even
when engine is stopped and water is disconnected,
ALWAYS point gun in safe direction and squeeze sp_y gun
trigger, to release pressure and avoid kickback each time,
before starting engine.
When starting engine, pull cord slowly until resistance is felt
and then pull rapidly to avoid kickback.
After each s_rting attempt, where engine fails to run, always
point gun in safe direction and squeeze spray gun trigger to
release high pressure.
Firmly grasp sp_y gun with both hands when using high
pressure sp_y to avoid injury when gun kicks back.
NOTE: Always keep the throttle lever in the "Fast"
position when operating the pressure washer.
WARNING
Keep high pressure hose connected to pump and spray gun
while system is pressurized.
ALVVAYS point gun in safe direction and squeeze spray gun
trigger, to release high pressure, every time you stop engine.
Engage trigger Ioc!< when not in use.
4, Engage trigger lock on spray gun when not in use,
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