Troybilt 01924 Owner’s Manual

O

r®

Portabme Generator/Generador Port_tii

Model / Modeio 0m924

CAUTmON

Before using this product, read this manual and follow all

Safety RuNesand Operating Instructions.

Quesdons? Preguntas?

- 1-888=611-6708 M=F8=5CT

Troy-Bilt® is a registered _rademark of HTD and is used under license so Briggs &Str_t_on Power ProchJc_s.

Troy-BiJt® es una marca registrada de HTD y se usa abaio licencia a Briggs & Strat_on Power Products.

BPJGGS & STRATTON POWER PRODUCTS GROUP, LLC

JEFFERSON,WiSCONSiN, U.S.A.

Printed in USA

9

PRECAUCmON

Antes de utilizar el producto, lea este manual y siga todas las

P.eglasde Seguridad e Instrucdones de Uso.

Manual No. 193354G8 Revision 5 (08/I 1/2005)

Safety Rules

SAVE THESE [NSTRUCTmONS

TABLE OF CONTENTS

Section HoSafety RuHes .......................... 2-4

Section 2 - Features and ControHs ................... 5

Section 3 oAssembHy ............................ 6-7

Section 4 o Operation .......................... 8° H2

Section 5 o Maintenance ........................ H3oH4

Section 6 o Storage .............................. H4

Section 7 oTroubleshooting ........................ H5

Notes ......................................... H6

V_/arranty ...................................... H7

EQUmPNENT

Read this manuam carefummyand become

famimiar with your generator. Know its
appmications, its mimitations and any hazards

involved.

This manuaHdescribes an engine-driven, revoMng fieHd_
alternating current (AC) generator designed to suppHy
eHectricaHpower for operating compatibHe eHectricaHHighting,
appHiances,tooHs and motor Hoads.The generator's revoMng
fieHdis driven at about 3,600 rpm by a singHeocyHinder
engine.

CAUTION! DO NOT exceed the generator's
wattage/amperage capacity. See "Don't OverHoad

Generator".

SAFETY RULES

This is the safety amert symbol it is used to
amert you to potentiam personam iniury hazards.
Obey atomsafety messages that fommow this

symbom to avoid possibme iniuryor death.

The safety aHert symboH (_) is used with a signaHword

(DANGER, CAUTION,WARNING), a pictoriaH and/or a

safety message to aHert you to hazards. DANGER indicates

a hazard which, if not avoided, wilt resuHt in death or serious

iniury. WARNmNG indicates a hazard which, if not avoided,

could resuHt in death or serious iniury. CAUTION

indicates a hazard which_ if not avoided_ might resuHt in
minor or moderate iniury. CAUTION, when used

without the aHert symbol indicates a situation that couHd

resuHt in equipment damage. FoHHowsafety messages to

avoid or reduce the risk of iniury or death.

Hazard Symbols and Meanings

Every effort has been made to ensure that information in

this manuaH is accurate and current. However, we reserve
the right to change, alter or otherwise improve the product

and this document at any time without prior notice.
The Emission ControH System for this generator is

warranted for standards set by the EnvironmentaH

Protection Agency. For warranty information refer to the

engine owner's manual

Copyright © 2005 Brigs & Stratton Power Products
Group, LLC. AHHrights reserved. No part of this material
may be reproduced or transmitted in any form by any
means without the express written permission of Brigs &
Stratton Power Products Group, LLC.

EHectrocution EHectricaHShock

ExpHosion Fire

Toxic Fumes Kickback Hot Surface

4@

Section 1: Safety Rules

WARNING

Operate generator ONLY outdoors.
Keep exhaust gas from entering a confined area through

windows, doors, ventilation intakes or other openings.

DO NOT operate generator inside any, building or enclosure

(even if doors or windows are open), including the generator
compartment of a recreational vehicle (RV).

WARNING

When using generator for backup power, notify utility

company. Use approved transfer equipment to isolate

generator from electric udlit><

Use a ground circuit fault interrupter (GFCI) in any damp or
highly conductive area, such as metal decking or steel work.

DO NC)T touch bare wires or receptacles,
DO NOT use generator with electrical cords which are worn,

frayed, bare or otherwise damaged.

DO NOT operate generator in the rain.
DO NOT handle generator or electrical cords while standing

in water, while barefoot, or while hands or feet are wet.
DO NOT allow unqualified persons or children to operate or

service generatoK

WARNING

WARNING

WHEN ADDING OR DRAINING FUEL

Turn generator OFF and let it cool at least 2 minutes before

removing fiJel cap. Loosen cap slowly to relieve pressure in

tank.

Fill or drain fuel tank outdoors.
DO NC)T overfill tank.AIIow space for fuel expansion.

Keep fuel away from sparks, open flames, pilot lights, heat, and
other ignition sources.

DO NC)T light a cigarette or smoke.

_fHEN STARTING EQUIPHENT

i nsure spark phJg, muffler, fuel cap and air cleaner are in place.

• DO NOT crank engine with spark plug removed.

If fuel spills, wait until it evaporates before starting engine.

WHEN OPERATmNG EQUiPNENT

Do not tip engine or equipment at angle which causes fiJel to
spill

This generator is not for use in mobile equipment or marine
applications.

VHEN TRANSPORTING OR REPAIRING

EQUIPNENT

iN TANK

Store away from furnaces, stoves, water heaters, clothes
dryers or other" appliances that have pilot light or other"
ignition source because they can ignite fuel vapors.

When starting engine, pulI cord slowty until resistance is fek

and then pull rapidly to avoid kickback.
NEVER start or stop engine with electrical devices plugged in

and turned on.

This generator does not meet U, S.Coast Guard Regulation

33CFR-183 and should not be used on marine applications.
Failure to use the appropriate U. S. Coast Guard approved

generator could result in bodily iniury and/or property

damage.

0

Section 1: Safety Rules

WARNING

WHEN ADJUSTING OR MAKING REPAiRSTOYOUR
GENERATOR

Disconnect the spark piug w,h-efrom the spark plug and place
the w,h-e where it cannot contact spark plug.

WNENTESTmNG FOR ENGmNE SPARK

Use approved spark plug tester:
DO NOT check for spark with spark plug remove&

WARNING

DO NOT touch hot surfaces,
Allow equipment to cool before touchin&

The generator must be at least S feet from structures having
combustible walls and/or other combustible materials.

Keep at least 3 feet of clearance on all sides of generator for
adequate cooling, maintenance and servicing.

Reflective exhaust heat may damage fuel tank causing fire.
Code of Federal Regulation (CFR) Tide 36 Parks, Forests, and

Public Property require equipment powered by an internal
combustion engine to have a spark arrester, maintained in

effective working order, complying to USDA Forest service

standard SI00-IC or later revision, in the State of California a
spark attester is required under section 4442 of the California

Public resources code. Other states may have similar Iaws.

CAUTION

DO NOT tamper with governed spee& Generator supplies
correct rated frequency and voltage when running at governed

speed.

DO NOT modify generator in any way.

See "Don't Overload Generator".
Start generator and let engine stabilize before connecting

electrical loads.
Connect electrical loads in OFF posidon, then turn ON for

operation.

Turn electricai loads OFF and disconnect from generator

before stopping generator.

Use generator only for intended uses.
If you have questions about intended use, ask dealer or call

1-888-61 1-6708.

Operate generator only on level surfaces.
DO NOT expose generator to excessive moisture, dust, dirt,

or corrosive vapors.
DO NOT insert any objects through cooling slots.
If connected devices overheat, turn them off and disconnect

them from generator.

Shut off generator ifi

-electrical output is lost;

-equipment sparks, smokes, or emits flames;

-unit vibrates excessively.

Features and Controls

KNOWYOUR GENERATOR

Read this owner's manuam and safety fumes before operating your generator,

..... Compare this illustration with your generator to familiarize yourseff with the locations of various controls and

adjustments. Save this manual for future reference.

Rocker Switch

FuelTan[< Recoil Starter

Oil Fill Cap/Dipstick

Choke Lever

[20 Volt AC, 20 Amp /

Duplex Receptacles _

\

Circuit Breakers

120/240 Volt AC,

20 Amp Receptacle

Grounding Fastener

[20 Volt AC, 20 Amp, Duplex Receptacles -- Hay be

used to supply electrical power for the operation of

120Volt AC, 20 Amp, single phase, 60 Hz electrical, lighting,

appliance, too[ and motor loads.

i 201240 Volt AC, 20 Amp Locldng Receptacle -- Hay

be used to supply electrical power for the operation of

120 and/or 240VoltAC, 20 Amp, single phase, 60 Hz

electrical, lighting, appliance, tool and motor loads.

Air Cleaner -- Uses a dry type filter element to limit the
amount of dirt and dust sucked into the engine.

Choke Lever -- Used when starting a cold engine.
Circuit Breakers (AC) -- Pushto reset circuit breakers are

provided to protect the generator against electrical overload.

Air

Cleaner

Data Tag

DataTag -- Provides mode[, revision and serial number of

generator. Please have these readily available when calling
for assistance.

Fuel Tank -- Capacity of four (4) U.S.gallons.
Grounding Fastener -- Consult your local agency having

jurisdiction for grounding requirements in your area.

Oil Fill Cap/Dipstick -- Check and fill engine with oil
here.

Recoil starter -- Used to start the engine.
Rocker Switch -- Set this switch to "On" before using

recoil starter. Set switch to "Of£' to switch off engine.

ASSEMBLY

Your generator reqores some assembHyand is ready for
use after it has been property serviced with the

recommended oiHand fuel

Ifyou have any probHems with the assembHyof your

generator, pHeasecaHHthe generator heHpHineat

1-888-61 1-6708. If caHHingfor assistance, pHeasehave the
model revision, and seriaHnumber from the data tag available.
See "KnowYour Generator" for data tag Hocation.

Remove Generator From Carton

H. Set the carton on a rigid fiat surface.

2. Remove everything from carton except generator.

3. Open carton compHeteHyby cutting each corner from
top to bottom.

4. Leave generator on carton to instaHHwheeH kit.

Cap Screw

\

Install Wheel Kit

The wheeH kitisdesignedtogreatlyimprove the portability

of your generator.

NOT_:: Whee[ kit is not intended for overothe-road use.
You wiHHneed a socket wrench with H/2" or H3mm sockets
and a needHeonose pHiersto install[ this kit.

[. PHacebottom of generator cradHeon a fiat, even

surface.TemporariHy pHaceunit on bHocksto ease

assembHy.

2. SHideaxHethrough both axHemounting brackets on
cradHeframe, as shown in Figure H.

3. SHidewhee[ over axHe.

NOT_:: Be sure to install[ both wheeHs with the air
pressure vaHveon the outboard side.

4. PHacee-ring onto groove in axHe.You may add the fiat
washer if desired.

mex

Handle Assembl,

Support Leg

Hex Nut .......

Cap Screw

0

Axle

Wheel

Flat Washer

/

,/

EoRing

Section 3: AssemNy

5. Place one end of needle nose pliers on bottom of axle
and other end of pliers on top of e-ring. Seat eoring by
pressing pliers closed.

6. Repeat step 3 through 5 to secure second wheel.

8. To aid support leg assembly, rest generator on cradle,
engine end down.Attach support leg with two

M8 x 16mm cap screws and two locking hex nuts as
shown.

9. Use two I/2" or 13 mm wrenches to tighten leg
hardware. Rest generator on wheels and support leg.

i0. Center handle bracket on generator frame at support

leg end of cradle, as shown.

I I. Use two 1/1" or 13 mm wrenches to attach handle

bracket with two M8 x 45mm cap screws and two

locking hex nuts.

12. Check that ail fasteners are tight and the tires are
inflated to the value marked on the tire or within

15 and 40 psi.

BEFORE STARTING THE

ENGINE

Add Engine Oil

o Place generator on a level surface.

l

Add Fuel

NOTE: This gasoline engine is certified to operate on

gasoline. Exhaust Emission Control System: EM (Engine

Modifications).

WHEN ADDING FUEL

Turn generator OFF and Iet it cool at least :2 minutes before

removing fuel cap. Loosen cap slowl), to relieve pressure in

tank.

Fill fuel tank outdoors.
DO NOT overfill tank.Allow space for fuel expansion.

Keep fuel away from sparks, open flames, pilot lights, heat, and
other ignition sources.

DO NOT light a cigarette or smoke.

I. Use clean, fresh, regular UNLEADED fuel with a

minimum of 85 octane. DO NOT use fuel which
contains Methanol. DO NOT mix oil with fuel.

2. Clean area around fuel fill cap_remove cap.

3. Slowly add regular unleaded fuel to fuel tank. Be careful
not to overfill.Allow about 1.5" of tank space for fuel

expansion (Figure 2).

Refer to engine manual for oil fill information,

" Damage to equipment resulting from f_ilure to follow this

instruction will void warranty.

o Refer to engine owner's manual and follow oil

recommendations and instructions.

NOTE: Check oil often during engine break-in. Refer to

engine owner's manual for recommendations.

NOTE: The generator assembly rotates on a prehbricated

and sealed ball bearing that requires no additional

lubrication for the life of the bearing.

4. Install fuel cap and wipe up any spilled fuel.

O

Operation

USmNG THE GENERATOR

System Ground

The generator has a system ground thatconnectsthe

generator frame components to the ground terminals on
the AC output receptacles,The system ground is connected
to the AC neutral wire (the neutral is bonded to the
generator frame),

Special Requirements
There may be Federal or State Occupational Safety and

Health Administration (OSHA) regulations, local codes, or

ordinances that apply to the intended use of the generator.

Please consult a qualified electrician, electrical inspector, or

the local agency having jurisdiction.
, In some areas, generators are required to be registered

with local utility companies.

° If the generator is used at a construction site, there may

be additional regulations which must be observed.

Connecting to a Building's Electrical

System

Connections for standby power to a building's electrical
system must be made by a qualified electrician.The
connection must isolate the generator power from utility
power, and must comply with all applicable laws and

electrical codes.

Operate generator ONLY outdoors.
Keep exhaust gasfrom entering a confined area through

windows, doors, ventilation intakes or other openings.

DO NOT operate generator inside any bOIding or enclosure
(even if doors or windows are open), including the generator
compartment of a recreational vehicJe(RV).

The generator must be at least S ft. (I 52 cm) from

structures having combustible walls and/or other
combustible materials. Leave at least 3 ft. (92 cm) all around

generator including overhead, for adequate cooling,

maintenance and servicing.

Place generator in a well ventilated area, which will allow
for removal of deadly exhaust gas. DO NOT place
generator where exhaust gas could accumulate and enter

inside or be drawn into a potentially occupied building.

Ensure exhaust gas is kept away from any windows, doors,
ventilation intakes or other openings that can allow exhaust
gas to collect in a confined area (Figure 3). Prevailing winds

and air currents should be taken into consideration when

)ositioning generator.

WANNING

When using generator for backup power, notify utility

company. Use approved transfer equipment to isolate

generator from electric utility;

Use a ground fault circuit interrupter (GFC[) in any damp or
highly conductive area, such as metal decking or steel work.

DO NOT touch bare wires or receptacles.
DO NOT use generator with electrical cords which are worn,

frayed, bare or otherwise damaged.

DO NOT operate generator in the rain.
DO NOT handle generator" or electrical cords while standing

in water, while barefoot, or" while hands or feet are wet.
DO NOT allow unqualified persons or"children to operate or

service generator:

Exhaust Port

O

Section 4: Operation

OPERATmNG THE

G EN E RATO R

Startin the En

Disconnect allelectricalloads from the generator. Use the

following start instructions:

I. blake sure unit is on a level surface.

mMPORTANT: Failure to start and operate unit on a level
surface will cause the unit not to start or shut down during
operation.

2. Turn fuel valve to"On" position (Figure 4). Fuel valve

handle should be vertical (pointing toward ground) for
fuel to flow.

Fuel Valve is shown
in the On position

3. Start engine according to engine owner's manual.

NOTE: If engine starts after 3 pulls but fails to run, or if
unit shuts down during operation, make sure unit is on a
level surface and check for proper oil level in crankcase.
This unit may be equipped with a low oil protection device.
See engine manual.

wAR.I.G l

WARNING

DO NOT touch hot surfaces.
Allow equipment to cool before touching.

The generator must be at least 5 feet from structures having

combustible walls and/or other combustible materials.
Keep at least 3 feet of clearance on all sides of generator for

adequate cooling, maintenance and servicing.

Reflective exhaust heat may damage fuel tank causing fire.
Code of Federal Regulation (CFR) Title 36 Parks, Forests, and

Public Property require equipment powered by an internal
combustion engine to have a spark arrester, maintained in

effective working order, complying to USDA Forest service

standard 5100- I C or later revision, in the State of California a
spark arrester is required under section 4442 of the California

Public resources code. Other states may have similar bws.

Connecting Electrical Loads

o Let engine stabilize and warm up for a few minutes after

starting.

o Plug in and turn on the desired 120 and/or 240 VokAC,

single phase, 60 Hz electrical loads.

o DO NOT connect 240Volt loads to the i20Voit duplex

receptacles.

o DO NOT connect [}-phase loads to the generator.
o DO NOT connect 50 Hz loads to the generator.

o DO NOT OVERLOADTHE GENERATOR. See

"Don't Overload Generator".

When starting engine, pull cord slowly until resistance is felt

and then pull rapidly to avoid kickback.
NEVER start or stop engine with electrical devices plugged in

and turned on,

See "Don't OverIoad Generator".
Start generator and let engine stabilize before connecting

electrical loads,
Connect electrical loads in OFF position, then turn ON for

operation.

Turn electricaI loads OFF and disconnect from generator

before stopping generator:

0

Section 4: Operation

Sto__ the Engine

1. Turn OFF and unplug all electrical loads from generator

panel receptacles. NEVER start or stop engine with
eHectricaH devices plugged in and turned ON.

2. Let engine run at no-load for several minutes to stabilize

internaH temperatures of engine and generator.

3. Turn engine off according to engine owner's manual

4. Hove fuel valve to "Off" position.

[ 1

, NEVER attempt to power a device requiring more amperage

than generator or receptacle can supply.

, DO NOT overload the generator_ See "Don't Overload

Oenerator".

[201240 Volt AC, 20 Amp, Locking

Use a NEHA LI 4-20 plug with this receptacle. Connect a
4-wire cord set rated for 250VoltAC loads at 20 Amps (or
greater) (Figure 5).You can use the same 4-wire cord if you

_lan to run a 120Volt load.

(3.55 kW) at 14.8Amps for 240Volts or two independent

120 Volt loads at 14.8 Amps each.The outlet is protected

by push-to-reset circuit breakers.

[ 20 Volt AC, 20 Amp, Duplex

Each duplex receptacle (Figure 6) is protected against

overload by a push-to-reset circuit breaker.

Use each receptacle to operate 120VoltAC, single-phase,
60 Hz electrical loads requiring up to 1,775 watts
(I .775 kW) at 14.8 Amps of current. Use cord sets that are
rated for 125 Volt AC loads at 15 Amps (or greater).

4°Wire Cord Set

/

(Neutral)

Y (Hot) [ X (Hot)

NEHA LI4o20

This receptacle powers 120/240VokAC, 60 Hz, single

phase loads requiring up to 3_550 watts of power

Ground (Green)

COLD WEATHER

OPERATION

Under certain weather conditions (temperatures below

40°F [4°C] combined with high humidity), your generator

may experience icing of the carburetor and/or the
crankcase breather system.To reduce this problem_ you
need to perform the following:

[. Hake sure generator has c[ean_ fresh fuel

2. Open fuel valve (turn valve to open position).

3. Use SAE 5VVo30 oil (synthetic preferred, see engine
manual).

4. Check oil level daily or after every eight (8) hours of

operation.

5. Haintain generator following"Haintenance Schedule"
in engine manual.

6. Shelter unit from elements.