Troy-Bilt 01919-1 User Manual [en, es, fr]

Owner's Manual / Manual del Propietario

Portable Generator / Generador Portátil

Model / Modelo 01919-1

CAUTION PRECAUCIÓN

Before using this product, read this manual and follow all

Safety Rules and Operating Instructions.

Questions? Preguntas?

Helpline - 1-888-611-6708 M-F 8-5 CT

Troy-Bilt® is a registered trademark ofTroy-Bilt, LLC and is used under license to Briggs & Stratton Power Products.

Troy-Bilt® es una marca registrada de Troy-Bilt, LLC y se usa abajo licencia a Briggs & Stratton Power Products.

BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC

JEFFERSON,WISCONSIN, U.S.A.

Printed in USA Manual No. I97I26GS Revision I (06/20/2005)

Antes de utilizar el producto, lea este manual y siga todas las

Reglas de Seguridad e Instrucciones de Uso.

Section

Safety Rules

SAVE THESE INSTRUCTIONS

TABLE OF CONTENTS

Safety Rules...............................................................................................2-4

Know Your Generator.................................................................................5

Assennbly...................................................................................................6-7

Operation.................................................................................................8-11

Maintenance................................................................................................12

Storage......................................................................................................... 13

Troubleshooting.........................................................................................14

Warranty...................................................................................................... 15

EQUIPMENT

DESCRIPTION

Read this manual carefully and become

I[¡=¿=11 familiar with your generator. Know its

applications, its limitations and any hazards involved.

This manual describes an engine-driven, revolving field, alternating current (AC) generator designed to supply electrical power for operating compatible electrical lighting, appliances, tools and motor loads.The generator’s revolving field is driven at about 3,600 rpm by a single-cylinder engine.

CAUTION! DO NOT exceed the generator’s

wattage/amperage capacity. See “Don’t Overload Generator”.

Every effort has been made to ensure that information In this manual is accurate and current. However, we reserve the right to change, alter or otherwise improve the product and this document at any time without prior notice.

The Emission Control System for this generator is

warranted for standards set by the Environmental

Protection Agency. For warranty information refer to the

engine owner’s manual.

SAFETY RULES

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

Obey all safety messages that follow this symbol to avoid possible injury or death.

The safety alert symbol (^) is used withja signal word (DANGER, CAUTION,WARNING), a pictorial and/or a safety message to alert you to hazards. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION, when used

without the alert symbol, indicates a situation that could

result in equipment damage. Follow safety messages to avoid or reduce the risk of injury or death.

^WARNING

The engine exhaust from this product contains cherhicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Hazard Symbols and Meanings

‘r

Electrocution Electrical Shock

Explosion

Fire

Copyright © 2005 Briggs & Stratton Power Products Group, LLC. All rights reserved. No part of this material may be reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power Products Group, LLC.

Toxic Fumes Kickback Hot Surface

Section 1: Safety Rules

WARNING

Running generator gives off carbon monoxide, an odorless, colorless, poison gas.

Breathing carbon monoxide will cause nausea,

fainting or death.

Operate generator ONLY outdoors. Keep exhaust gas from entering a confined area through

windows, doors, ventilation intakes or other openings. DO NOT operate generator inside any building or enclosure,

including the generator compartment of a recreational vehicle (R.V).

WARNING

Generator produces powerful voltage. Failure to isolate generator from power utility

can result in death or injury to electric utility workers due to backfeed of electrical energy.

• When using generator for backup power, notify utility company. Use approved transfer equipment to isolate

generator from electric utility.

• Use a ground circuit fault interrupter (GFCl) in any damp or

highly conductive area, such as metal decking or steel work.

• DO NOT touch bare wires or receptacles.

• DO NOT use generator with electrical cords which are worn,

frayed, bare or otherwise damaged.

• DO NOT operate generator in the rain.

• DO NOT handle generator or electrical cords while standing

in water, while barefoot, or while hands or feet are wet.

• DO NOT allow unqualified persons or children to operate or

service generator.

WARNING

Rapid retraction of starter cord (kickback) will

pull hand and arm toward engine faster than you can let go.

When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.

NEVER start or stop engine with electrical devices plugged in and turned on.

Broken bones, fractures, bruises or sprains could result.

^WARNING

Fuel and its vapors are extremely flammable and explosive.

Fire or explosion can cause severe burns or death.

WHEN ADDING OR DRAINING FUEL

• Turn generator OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.

• Fill or drain fuel tank outdoors.

• DO NOT overfill tanlcAllow space for fuel expansion.

• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.

• DO NOT light a cigarette or smoke.

WHEN STARTING EQUIPMENT

• Ensure spark plug, muffler, fuel cap and air cleaner are in place.

• DO NOT crank engine with spark plug removed.

• If fuel spills, wait until it evaporates before starting engine.

WHEN OPERATING EQUIPMENT

• Do not tip engine or equipment at angle which causes fuel to spill.

• This generator is not for use in mobile equipment or marine applications.

WHEN TRANSPORTING OR REPAIRING

EQUIPMENT

• Transport/repair with fuel tank EMPTY or with fuel shutoff valve OFF.

• Disconnect spark plug wire.

WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK

• Store away from furnaces, stoves, water heaters, clothes dryers or other appliances that have pilot light or other ignition source because they can ignite fuel vapors.

^WARNING

• This generator does not meet U. S. Coast Guard Regulation 33CFR-I83 and should not be used on marine applications.

• Failure to use the appropriate U. S. Coast Guard approved generator could result in bodily injury and/or property damage.

Section 1 : Safety Rules

WARNING

Unintentional sparking can result in fire or electric shock.

WHEN ADJUSTING OR MAKING REPAIRSTO YOUR GENERATOR

• Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.

WHEN TESTING FOR ENGINE SPARK

• Use approved spark plug tester.

• DO NOT check for spark with spark plug removed.

^ WARNING

Running engines produce heat.Temperature of muffler and nearby areas can reach or exceed

I50°F (65°C).

Severe burns can occur on contact. Combustible debris, such as leaves, grass, brush,

etc. can catch fire.

• DO NOT touch hot surfaces.

• Allow equipment to cool before touching.

• The generator must be at least 5 feet from structures having combustible walls and/or other combustible materials.

• Keep at least 3 feet of clearance on all sides of generator for adequate cooling, maintenance and servicing.

• In the State of California a spark arrester is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. If you equip the muffler with a spark arrester, it must be maintained in effective working order.

^CAUTION

Excessively high operating speeds increase risk of injury and damage to generator.

Excessively low speeds impose a heavy load.

DO NOT tamper v/ith governed speed. Generator supplies correct rated frequency and voltage when running at governed speed.

DO NOT modify generator in any way.

CAUTION

Exceeding generators wattage/amperage capacity can damage generator and/or electrical devices connected

See “Don’t Overload Generator”. Start generator and let engine stabilize before connecting

electrical loads. • Connect electrical loads in OFF position, then turn ON for

operation. : Turn electrical loads OFF and disconnect from generator

. before stopping generator.

CAUTION

Improper treatment of generator can damage it and shorten its life.

Use generator only for intended uses. If you have questions about intended use, ask dealer or call

1-888-611-6708. Operate generator only on level surfaces. DO NOT expose generator to excessive moisture, dust, dirt,

or corrosive vapors. DO NOT insert any objects through cooling slots. If connected devices overheat, turn them off and disconnect

them from generator. . Shut off generator if;

-electrical output is lost;

-equipment sparks, smokes, or emits flames;

-unit vibrates excessively.

Features and Controls

KNOWYOUR GENERATOR

Read this owner’s manual and safety rules before operating your generator.

Compare this illustration with your generator to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Fuel Tank

Spark Arrester Muffler

Choke Lever

Air Cleaner

Section

Circuit Breakers (AC)

Recoil Starter

Rocker Switch (on engine shroud)

120 Volt AC, 20 Amp, Duplex Receptacles — May be

used to supply electrical power for the operation of

l20VoltAC, 20 Amp, single phase, 60 Hz electrical, lighting,

appliance, tool and motor loads.

120/240 Volt AC, 30 Amp Locking Receptacle — May

be used to supply electrical power for the operation of

120 and/or 240 Volt AC, 30 Amp, single phase, 60 Hz

electrical, lighting, appliance, tool and motor loads.

Air Cleaner — Protects engine by filtering dust and debris

out of intake air.

Choke Lever — Used when starting a cold engine. Circuit Breakers (AC) — Push to reset circuit breakers are

provided to protect the generator against electrical overload.

120/240 Volt AC,

30 Amp Receptacle

Grounding Fastener

120 Volt AC, 20 Amp

Duplex Receptacles

Oil Fill

Data Tag — Provides model, revision and serial number of

generator. Please have these readily available when calling for assistance.

Fuel Tank — Capacity of five (5) U.S. gallons. Grounding Fastener — If required, please consult a

qualified electrician, electrical inspector, or local agency having jurisdiction.

Oil Fill —Add engine oil here. Recoil starter — Used to start the engine. Rocker Switch — Set this switch to "On" before using

recoil starter. Set switch to "Off to switch off engine.

Spark Arrester Muffler — Exhaust muffler lowers

engine noise and is equipped with a spark arrester screen.

Section

Assembly

ASSEMBLY

Your generator requires some assembly and is ready for use after it has been properly serviced with the recommended oil and fuel.

If you have any problems with the assembly of your generator, please call the generator helpline at

1-888-61 1-6708.

Remove Generator From Carton

1. Set the carton on a rigid flat surface.

2. Remove everything from carton except generator.

3. Open carton completely by cutting each corner from

top to bottom.

4. Leave generator on carton to install wheel kit.

Figure I — Install Wheel Kit

Install Wheel Kit

NOTE: Wheel kit is not intended for over-the-road use.

You will need the following tools to install these components: ■

• 172" or 13mm wrench

• Socket wrench with a 1/2" or 13mm socket

• Pliers 3

Refer to Figure I and install the wheel kit as follows:

1. Tip generator so that engine end is up.

2. Slide axle through both mounting brackets.

3. Place a wheel on each side with air valve facing out.

4. Place a washer on axle and then place an e-ring in axle

groove.

5. Install e-ring with pliers, squeezing from top of e-ring

to bottom of axle. •

6. Repeat step 3 through 5 to secure second wheel.

* •

Section 3: Assembly

7. Tip generator so that engine side is down.

8. Line up holes jn support leg with holes in generator

frame.

9. Attach support leg using two short (M8x 16mm) cap screws and two locking hex nuts.Tighten with a 1/2” or 13mm socket and wrench.

10. On support leg end of generator, slide handle onto

center of top of frame.

I I. Attach handle using two long (M8 x 45mm) cap screws

and two locking hex nuts.Tighten with a 1/2” or 13mm socket and wrench.

12. Return generator to normal operating position (resting

on wheels and support leg).

13. Check that tires are inflated to value marked on tire

or within 15 and 40 psi.

BEFORE STARTING THE

ENGINE

Add Engine Oil

• Move generator to a flat, level surface.

• Refer to engine owner’s manual and follow oil

recommendations and instructions.

Any attempt to crank or start the engine before it has

been properly filled with the recommended oil will result in equipment failure.

Refer to engine manual for oil fill information. Damage to equipment resulting from failure to follow this

instruction will void warranty.

•

CAUTION

Add Fuel

NOTE: This gasoline engine is certified to operate on

gasoline. Exhaust Emission Control System; EM (Engine Modifications). '

^WARNING

Fuel and its vapors are extremely flammable and

explosive. Fire or explosion can cause severe burns or

death.

WHEN ADDING FUEL

• Turn generator OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.

• Fill fuel tank outdoors.

• DO NOT overfill tank. Allow space for fuel expansion.

• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.

• DO NOT light a cigarette or smoke.

1. Use clean, fresh, regular UNLEADED fuel with a minimum of 85 octane. DO NOT use fuel which contains Methanol. DO NOT mix oil with fuel.

2. Clean area around fuel fill cap, remove cap.

3. Slowly add regular unleaded fuel to fuel tank. Be careful not to overfill. Allow about 1.5" of tank space for fuel expansion (Figure 2).

Figure 2 - Fuel Expansion

NOTE: Check oil often during engine break-in. Refer to

engine owner’s manual for recommendations.

NOTE: The generator assembly rotates on a prelubricated

and sealed ball bearing that requires no additional lubrication for the life of the bearing.

Section

Operation

USING THE GENERATOR

System Ground

The generator has a system ground that connects the generator frame components to the ground terminals on the AC output receptacles.The system ground is connected to the AC neutral wire (see “Equipment Description”, earlier in this manual).

Special Requirements

There may be Federal or State Occupational Safety and

Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction.

• In some areas, generators are required to be registered

with local utility companies.

• If the generator is used at a construction site, there may

be additional regulations which must be observed.

Connecting to a Building’s Electrical

System_________________________

Connections for standby power to a building’s electrical system must be made by a qualified electrician.The connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes.

^ WARNING

Generator produces powerful voltage. Failure to isolate generator from power utility

can result in death or injury to electric utility workers due to backfeed of electrical energy.

When using generator for backup power, notify utility company. Use approved transfer equipment to isolate generator from electric utility.

Use a ground fault circuit interrupter (GFCI) in any damp or highly conductive area, such as metal decking or steel work.

DO NOT touch bare wires or receptacles.

DO NOT use generator with electrical cords which are worn,

frayed, bare or otherwise damaged. DO NOT operate generator in the rain. DO NOT handle generator or electrical cords while standing

in water, while barefoot, or while hands or feet are wet. DO NOT allow unqualified persons or children to operate or

service generator.

____________________

Generator Location

Generator Clearance

^ WARNING

Running generator gives off carbon monoxide,

an odorless, colorless, poison gas.

Breathing carbon monoxide will cause nausea,

fainting or death.

Operate generator ONLY outdoors. Keep exhaust gas from entering a confined area through

windows, doors, ventilation intakes or other openings. DO NOT operate generator inside any building or enclosure,

including the generator compartment of a recreational vehicle (RV).

The generator must be at least 5 ft. (152 cm) from structures having combustible walls and/or other combustible materials. Leave at least 3 ft. (92 cm) all around generator including overhead, for adequate cooling, maintenance and servicing.

Place generator in a well ventilated area, which will allow for removal of deadly exhaust gas. DO NOT place generator where exhaust gas could accumulate and enter

inside or be drawn into a potentially occupied building.

Ensure exhaust gas is kept away from any windows, doors, ventilation intakes or other openings that can allow exhaust gas to collect in a confined area (Figure 3). Prevailing winds and air currents should be taken into consideration when positioning generator.

Figure 3 — Generator Clearance

Section 4; Operation

OPERATING THE

GENERATOR

CAUTION

Exceeding generators wattage/amperage capacity can damage generator and/or electrical devices connected to it.

• See “Don’t Overload Generator”.

• Start generator and let engine stabilize before connecting electrical loads.

• Connect electrical loads in OFF position, then turn ON for operation.

• Turn electrical loads OFF and disconnect from generator before stopping generator.

Starting the Engine

Disconnect all electrical loads from the generator. Use the

following start instructions:

1. Make sure unit is on a level surface.

IMPORTANT: Failure to start and operate unit on a level

surface will cause the unit not to start or shut down during

operation.

2. Turn red fuel valve to “On” position (Figure 4).

Figure 4 — Fuel Valve

3. Start engine according to instructions given in engine

owner’s manual.

NOTE: If engine starts but fails to run, or if unit shuts

down during operation, make sure unit is on a level surface and check for proper oil level in crankcase.This unit may be equipped with a low oil protection device. See engine manual. '

^ WARNING

Running engines produce heat.Temperature of muffler and nearby areas can reach or exceed

I SOT (65°C).

Severe burns can occur on contact.

• DO NOT touch hot surfaces.

• Allow equipment to cool before touching.

• The generator must be at least 5 feet from structures having combustible walls and/or other combustible materials.

• Keep at least 3 feet of clearance on all sides of generator for adequate cooling, maintenance and servicing.

Connecting Electrical Loads

• Let engine stabilize and warm up for a few minutes after

starting.

• Plug in and turn on the desired 120 and/or 240 Volt AC, single phase, 60 Hz electrical loads.

• DO NOT connect 240 Volt loads to the 120 Volt duplex

receptacles.

• DO NOT connect 3-phase loads to the generator.

• DO NOT connect 50 Hz loads to the generator.

• DO NOT OVERLOAD GENERATOR. See “Don’t

Overload Generator”.

Combustible debris, such as leaves, grass, brush, etc. can catch fire.

_________

^WARNING

Rapid retraction of starter cord (kickback) will

pull hand and arm toward engine faster than you can let go.

Broken bones, fractures, bruises or sprains could result.

When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.

NEVER start or stop engine with electrical devices plugged in and turned on.

Stopping the Engine

1. Unplug all electrical loads from generator panel

receptacles. NEVER start or stop engine with electrical devices plugged in and turned ON.

2. Let engine run at no-load for several minutes to

stabilize internal temperatures of engine and generator.

3. Turn engine off according to engine owner’s manual.

4. Turn red fuel valve to “Off’ position.

_________

^_____

Section 4: Operation

RECEPTACLES

^ CAUTION

Receptacles may be marked with rating value greater than generator output capacity.

NEVER attempt to power a device requiring more amperage than generator or receptacle can supply.

DO NOT overload the generator. See “Don’t Overload Generator”.

120/240 Volt AC, 30 Amp, Locking

Receptacle

Use a NEMA LI4-30 plug with this receptacle. Connect a 4-wire cord set rated for 250 Volt AC loads at 30 Amps (or greater) (Figure 5). You can use the same 4-wire cord if you plan to run a 120 Volt load.

Figure 5 — 120/240 Volt AC, 30 Amp Receptacle

_____________

4-Wire Cord Set

^_______

Figure 6 — 120 Volt, 20 Amp Duplex Receptacle

Use each receptacle to operate 120 Volt AC, single—phase, 60 Hz electrical loads requiring up to 2,400 watts (2.4 kW) at 20 Amps of current. Use cord sets that are rated for

125 Volt AC loads at 20 Amps (or greater).

GENERATOR ADAPTER

CORD SET

The generator is equipped with a 25’ generator adapter cord set designed for a 240Volt, 30 Amp grounded neutral Circuit (Figure 7).The generator adapter cord set provides a convenient supply of emergency power into your dwelling so that your generator can be operated safely outside.

Figure 7 — Generator Adapter Cord Set

NEMA LI4-30

This receptacle powers 120/240 Volt AC, 60 Hz, single phase loads requiring up to 5,550 watts of power (5.55 kW) at 23.1 Amps for 120 Volts or 240 Volts.The outlet is protected by a push-to-reset circuit breaker.

120 Volt AC, 20 Amp, Duplex

Receptacles

Each duplex receptacle (Figure 6) is protected against overload by a push-to-reset circuit breaker.

__________________

The maximum load on each outlet is 20 Amps.The maximum total load on both yellow wire outlets or black wire outlets is 30 Amps.

NOTE: Follow all safety precautions when connecting any

extension cord or device to the generator.

Section 4: Operation

DON'T OVERLOAD

GENERATOR

Capacity

You must make sure your generator can supply enough rated (funning) and surge (starting) watts for the items you will power at the same time. Follow these simple steps:

1. Select the items you will power at the same time.

2. Total the rated (running) watts of these items.This is the amount of power your generator must produce to keep your items running. See Figure 8.

3. Estimate how many surge (starting) watts you will need. Surge wattage is the short burst of power needed to start electric motor-driven tools or appliances such as a circular saw or refrigerator. Because not all motors start at the same time, total surge watts can be estimated by adding only the item(s) with the highest additional surge watts to the total rated watts from step 2.

Example:

Tool or Appliance Window Air

Conditioner Refrigerator Deep Freezer Television Light (75 Watts)

Total Rated (Running) Watts = 3075 Highest Additional Surge Watts = 1800 Total Generator Output Required = 4875

Power Management

To prolong the life of your generator and attached devices, it is important to take care when adding electrical loads to your generator.There should be nothing connected to the generator outlets before starting it's engine.The correct and safe way to manage generator power is to sequentially add loads as follows:

1. With nothing connected to the generator, start the

engine as described in this manual.

2. Plug in and turn on the first load, preferably the largest

load you have.

3. Permit the generator output to stabilize (engine runs

smoothly and attached device operates properly.

________________________

Rated (Running)

Watts

1200

800 1600 500 500 500

3075 Total 1800 Highest

Running Watts

Additional Surge

(Starting) Watts

1800

Surge Watts

________________

4. Plug in and turn on the next load.

5. Again, permit the generator to stabilize.

6. Repeat steps 4 and 5 for each additional load. NEVER add more loads than the generator capacity.Take

special care to consider surge loads in generator capacity,

as described above.

Figure 8-Wattage Reference Chart

Tool or Appliance

(Running)

Essentials

Light Bulb - 75 watt 75 Deep Freezer 500 500 Sump Pump Refrigerator/Freezer - 18 Cu. Ft.

Water Well Pump - 1/3 HP 1000

Heating/Cooling

Window AC - 10,000 BTU Window Fan Furnace Fan Blower - 1/2 HP

Kitchen

Microwave Oven - 1000 Watt Coffee Maker Electric Stove - Single Element 1500 Hot Plate

Family Room

DVD/CD Player VCR Stereo Receiver

Color Television - 27” 500

Personal Computer w/17” monitor

Other

Security System AM/FM Clock Radio Garage Door Opener - 1/2 HP Electric Water Heater - 40 Gallon

DIY/Job Site

Quartz Halogen Work Light Airless Sprayer.,- 1/3 HP Reciprocating Saw Electric Drill - 1/2 HP 1000 1000 Circular Saw - 7 1/4” Miter Saw - 10”

Table Planer - 6” Table Saw/Radial Arm Saw - 10” Air Compressor - 1-1/2 HP

*Wattages listed are approximate only. Check tool or

appliance for actual wattage.

Ratecf^

Watts

Additional

Surge

(Starting)

Watts

800 1200 800 1600

2000

1200 1800

300 600 800 1300

1000 1500

2500

100 100 450

800

■ -

180 300 480 520

4000

1000

600 1200

960 960

1500 1500 1800 1800

1800 1800 2000 2000 2500 2500

- ,

, -

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