Trox VSD15, VSD35, VSD50, VSD35-3-AZ, VSD35-Varyset Installation Manual

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Product overview
Fig. 1: Schematic illustration of VSD35-1-AK-M-L/000
Diffuser face
Adjustable air control element
Neck
Plenum box
Spigot
Lip seal
Damper blade for volume flow rate balancing
Clamp fixing
: Optional equipment
This manual describes the following product types: - VSD15, VSD35, VSD50, VSD35-Varyset,
VSD50-1-LT
,
VSD35-3-AZ
Installation manual
GB/en
Air terminal devices
Slot diffusers, Type VSD...
TROX GmbH
Heinrich-Trox-Platz 47504 Neukirchen-Vluyn Germany Phone: +49 (0) 2845 2020 +49 (0) 2845 202-265 E-mail: trox@trox.de http://www.troxtechnik.com
A00000054449, 03/2016, © 2016 TROX GmbH
Air terminal devices Slot diffusers, Type VSD...
1
Important notes
Information on the installation manual
This manual enables operating or service personnel to correctly install the product described below and to use it safely and efficiently.
It is essential that these individuals read and fully understand this manual before starting any work. The basic prerequisite for safe working is to comply with the safety notes and all instructions in this manual.
The local regulations for health and safety at work and general safety regulations also apply.
Qualified staff
Specialist personnel
Specialist personnel are individuals who have suffi­cient professional or technical training, knowledge and actual experience to enable them to carry out their assigned duties, understand any potential haz­ards related to the work under consideration, and recognise and avoid any risks involved.
Limitation of liability
The information in this manual has been compiled with reference to the applicable standards and guidelines, the state of the art, and our expertise and experience of many years.
The manufacturer does not accept any liability for damages resulting from:
Non-compliance with this manual Incorrect use Operation or handling by untrained individuals Unauthorised modifications
The actual scope of delivery may differ from the information in this manual for special constructions, additional order options or as a result of recent technical changes.
Personal protective equipment
Personal protective equipment must be worn for all work in order to reduce health or safety hazards to the minimum.
The appropriate protective equipment for a job must be worn for as long as the job takes.
Industrial safety helmet
Industrial safety helmets protect the head from falling objects, suspended loads, and the effects of striking the head against stationary objects.
Protective gloves
Protective gloves protect hands from friction, abra­sions, punctures, deep cuts, and direct contact with hot surfaces.
Safety shoes
Safety shoes protect the feet against crushing, falling parts, and slipping on slippery ground.
Correct use
Air terminal devices are used for the ventilation of rooms in industrial and comfort areas. The air ter­minal devices are connected to a supply air or extract air system (by others), which is typically connected to an air handling unit.
Air terminal devices supply cold or warm air to rooms (within the stated supply air to room air tem­perature differences).
Installation, operation and maintenance may have to meet increased hygiene requirements for certain areas of application.
Important notes
Air terminal devices Slot diffusers, Type VSD...2
The installation of air terminal devices in humid rooms, areas with potentially explosive atmos­pheres or rooms with dust-laden or aggressive air has to be assessed for each individual case.
Transport and storage
Delivery check
Upon delivery, carefully remove the packaging and check the unit for transport damage and complete­ness. In case of any damage or an incomplete ship­ment, contact the shipping company and your sup­plier immediately. Put the product back into its packaging after the delivery check to protect it from dust and contamination.
Fixing and installation material
Fixing and installation material is not part of the supply package (unless stated otherwise), but has to be provided by others; it has to be suitable for the installation situation.
Transport on site
CAUTION!
Danger of injury from sharp edges, sharp cor­ners and thin sheet metal parts!
Sharp edges, sharp corners and thin sheet metal parts may cause cuts or grazes.
Be careful when carrying out any work. – Wear protective gloves, safety shoes and a
hard hat.
If the device has to be moved:
Be careful when unloading or moving the
product, and pay attention to the symbols and information on the packaging.
If possible, take the device in its transport
packaging up to the installation location.
Use only lifting and transport gear designed for
the required load.
Always secure the load against tipping and
falling.
Do not move bulky items just by yourself. Get
help to prevent injuries and damage.
Storage
Please note:
Store the unit only in its original packaging Protect the unit from the effects of weather Protect the unit from humidity, dust and con-
tamination
Storage temperature: –10 to 50 °C Relative humidity: 95 % max., non-condensing
Packaging
Properly dispose of packaging material.
Transport and storage
Air terminal devices Slot diffusers, Type VSD... 3
Installation
General information
Personnel:
Specialist personnel
Protective equipment:
Industrial safety helmet
Protective gloves
Safety shoes
Installation notes:
Fix the device only to load-bearing structural
elements.
Load suspension systems only with the weight
of the device. Adjacent components and con­necting ducts must be supported separately.
Use only approved and adequately sized fixing
material (fixing material is not included in the supply package).
Refer to the technical leaflets for product
weights and dimensions.
The diffusers must remain accessible for
cleaning even after installation.
Installation and sealing material which the
manufacturer provides is usually supplied in an extra bag.
Before you install the device, take suitable precau­tions to protect air distribution components from contamination during installation (VDI 6022). If this is not possible, at least cover the devices or take other precautions to protect them from contamina­tion. In this case you have to ensure that the devices cannot be activated. Ensure that the com­ponents are clean before you install them. If neces­sary, thoroughly clean them. If you have to interrupt the installation procedure, protect all openings from the ingress of dust or moisture.
Installation
Air terminal devices Slot diffusers, Type VSD...4
Ceiling installation
If possible, install the unit before fixing the ceiling tiles; if this is not possible, remove the adjacent ceiling tiles.
Use only approved and adequately sized suspen­sion systems (fixing material is not included in the supply package). Dimensions and weights are given in the technical leaflets.
Only work in pairs; preferably use a lift.
Fig. 2: Plenum box
1. Fix the suspension parts such as ropes, cables or metal hangers (Fig. 2/1) to the ceiling.
2. Use all of the available suspension points on the plenum box.
Slot diffusers, linear run
Fig. 3: Linking slot diffusers
3. The supplied connecting pins (
Fig. 3/1) or
alignment plates (
Fig. 3/2) (only connecting pins for VSD15) help to align slot diffusers for a continuous linear arrangement.
Insert a connecting pin or fix an alignment plate (2 each per diffuser) on one side, then connect the next diffuser to it.
Installation in continuous ceilings
Fig. 4: Slot diffuser with extended border
Installation
Air terminal devices Slot diffusers, Type VSD... 5
Installation in panelled ceilings
Fig. 5: Slot diffuser without extended border
End seal (for VSD15 only)
Fig. 6: Fitting an end seal
Intermediate seal
End seal (tubular)
Continuous linear runs require an end seal on
each end to ensure that no air leaks
End seals can be either factory fitted or fitted
by others
Single diffusers require end seals on both ends End seals are suitable only for slot diffusers
without extended border
Installation
Air terminal devices Slot diffusers, Type VSD...6
Slot diffusers with concealed screw fixing
The face of slot diffusers with concealed screw fixing (variant AS or DS) can be fixed to the plenum box after the false ceiling has been completed.
Fig. 7: Diffuser face with concealed screw fixing
Installation
Air terminal devices Slot diffusers, Type VSD... 7
Installation into a wall opening
VSD50-1-LT
Installation in lightweight partition walls with
metal support structure
Preferably for rooms with a clear height up to
4.0 m
Wall installation below the ceiling Horizontal duct connection Installation together with drywalling
Fig. 8: Installation example
Ceiling
Suspended ceiling
VSD50-1-LT
Duct
Installation opening
Nominal
length
l [mm] h [mm]
550 560
58
1175 1185
VSD35-3-AZ
For wall and bulkhead installation Preferably for rooms with a clear height up to
4.0 m
Horizontal duct connection Installation with the supplied fixing brackets
(optional)
Fig. 9: Installation example
Ceiling
Wall
VSD35-3-AZ
Installation opening
Nominal length l [mm] h [mm]
600 612
98
750 762
900 912
1050 1062
1200 1212
Installation
Air terminal devices Slot diffusers, Type VSD...8
Air connection
The diffuser has a spigot to connect it to the ducting. Variants with a double lip seal allow for a sufficiently tight connection; additional sealing is not required.
Commissioning, maintenance and cleaning
Initial commissioning
Before you start commissioning:
Check that the air terminal devices are cor-
rectly seated.
Remove protective films, if any. Ensure that all air terminal devices are clean
and free from residues and foreign matter.
Check that electrical connections (if any) have
been correctly made.
Ensure that the device has been correctly fixed
and connected to the ducting.
For commissioning see also VDI 6022, part 1 – 'Hy­giene requirements for ventilation and air-condi­tioning systems and units'.
Volume flow rate balancing
When several diffusers are connected to just one volume flow controller, it may be necessary to bal­ance the volume flow rates.
Slot diffusers with plenum box and damper blade (variant -M): The damper blade can be adjusted even after the diffuser face has been installed.
VSD15, VSD35, VSD50, VSD35-Varyset
Fig. 10: Setting the damper blade, e.g. with a screwdriver
Move the air control element near the spigot in such a way that it is possible to insert a screw driver.
VSD50-1-LT
Fig. 11: Setting the damper blade, e.g. with a screwdriver
Commissioning, maintenance and cleaning
Air terminal devices Slot diffusers, Type VSD... 9
Setting the air discharge direction
These are only schematic diagrams to illustrate the setting of the air control elements.
Slot diffusers for ceiling installation
Airflow direction Setting of the air control elements
Alternating horizontal air discharge
Alternating air control elements (every second
element different)
One-way horizontal air discharge to the left
One-way horizontal air discharge to the right
Alternating angled air discharge
Alternating air control elements (every ele-
ment different from the previous one)
Commissioning, maintenance and cleaning
Air terminal devices Slot diffusers, Type VSD...10
Slot diffusers for wall installation
Airflow direction Setting of the air control elements
VSD50-1-LT
Angled one-way air discharge
VSD35-3-AZ
Angled one-way air discharge and extract air
Maintenance and cleaning
Please note:
The cleaning intervals given in the VDI 6022
Clean surfaces with a damp cloth. Use only common household cleaners, do not
use any aggressive cleaning agents.
Cleaning agents that contain chlorine must not
be used.
Equipment for removing stubborn contamina-
tion, e.g. scrubbing sponges or scouring cream, may damage the surfaces and must not be used.
Commissioning, maintenance and cleaning
Air terminal devices Slot diffusers, Type VSD... 11
Air terminal devices Slot diffusers, Type VSD...12
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