trotec laser 8011 Operation Manual

OPERATION MANUAL

8011 Trotec Speedy 100 / R

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Trotec Laser GmbH

Linzer Strasse 156

A – 4600 Wels

AUSTRIA

Ph.: +43/7242/239-0

Fax: [phone]

E-Mail: [e-mail]

www.troteclaser.com

Trotec cannot be held responsible for any direct or indirect damages, which result from using or
working with the products electric circuits or software described herein. The apparatus must be
used only by trained and skilled personnel. Before use the manual should be read and followed
carefully.

Furthermore Trotec reserves the right to change or alter any product described herein without prior
notice.

In case of failure, please check the device first according to section 6.1 Tips for Troubleshooting.
If unsuccessful, please note all data of the device (year of manufacture, software version, etc.) and
call us from a telephone next to the switched on device.

For queries or technical problems please contact your dealer or Trotec directly at the above
address.

 This documentation with all illustrations is intellectual property of Trotec Produktions- u.
Vertriebs GmbH.
The entire documentation is given to the user for personal use only. This documentation must not
be reproduced or made available to others without our written permission. Any breach of law will
be prosecuted.

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8011 Trotec Speedy 100 / R
TABLE OF CONTENTS

TABLE OF CONTENTS

1 GENERAL ........................................................................................................................ 5

1.1 Operation Manual Use – General Information ........................................................................................ 5

1.2 Designated Use .......................................................................................................................................... 6

1.3 Disposal remarks ....................................................................................................................................... 6

1.4 Technical Data / Device Specification ..................................................................................................... 7

1.4.1 Technical Data Speedy 100 .................................................................................................................. 7

1.4.2 Technical Data Speedy 100R ............................................................................................................... 9

1.5 Manufacturer's Label ............................................................................................................................... 11

1.6 EU – Declaration of conformity .............................................................................................................. 12

2 SAFETY .......................................................................................................................... 13

2.1 General Safety Information ..................................................................................................................... 13

2.2 Laser Safety Information ........................................................................................................................ 14

2.3 Safety Precautions when Operating the Device ................................................................................... 15

2.4 Warning and Information Labels ............................................................................................................ 16

3 BEFORE OPERATION ................................................................................................... 19

3.1 Unpacking ................................................................................................................................................ 19

3.2 Contents of Delivery ................................................................................................................................ 20

3.3 Location .................................................................................................................................................... 21

3.4 Electrical – Requirements ....................................................................................................................... 22

3.5 Exhaust System – Requirements ........................................................................................................... 23

3.6 Computer – Requirements ...................................................................................................................... 23

3.7 Connections ............................................................................................................................................. 24

3.7.1 Connecting the Mains ......................................................................................................................... 24

3.7.2 Connecting the Computer ................................................................................................................... 25

3.7.3 Connecting the Exhaust System ......................................................................................................... 26

4 OPERATION .................................................................................................................. 27

4.1 Machine view and connections .............................................................................................................. 27

4.2 ON/OFF Switch ......................................................................................................................................... 31

4.3 Keypad ...................................................................................................................................................... 32

4.4 First Steps before Engraving ................................................................................................................. 35

4.5 First Engraving Tests .............................................................................................................................. 38

4.6 Rotary Engraving Attachment ................................................................................................................ 40

4.7 Tips and Tricks for Laser Engraving ..................................................................................................... 43

4.8 Tips and Tricks for Laser Cutting .......................................................................................................... 45

4.9 Tips and Tricks for the Production of Rubber Dies ............................................................................. 46

5 MAINTENANCE ............................................................................................................. 47

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8011 Trotec Speedy 100 / R
TABLE OF CONTENTS

5.1 Cleaning the System ............................................................................................................................... 47

5.2 Cleaning the Optical Parts ...................................................................................................................... 48

5.2.1 CLEANING THE LENS ....................................................................................................................... 48

5.2.2 CLEANING THE MIRRORS #2 AND #3 ............................................................................................. 50

5.3 Maintenance Plan .................................................................................................................................... 52

6 ADDITIONAL INFORMATION ....................................................................................... 53

6.1 Tips for Troubleshooting ........................................................................................................................ 53

6.2 Options ..................................................................................................................................................... 54

6.3 Acceptance report ................................................................................................................................... 55

6.4 TRAINING SCHEDULE............................................................................................................................. 56

6.5 Response Form ........................................................................................................................................ 57

6.6 How to create a Service File ................................................................................................................... 58

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8011 Trotec Speedy 100 / R
GENERAL

1 GENERAL

1.1 Operation Manual Use – General Information

Caution:

Please read and follow this Operation Manual carefully, before installation and operation.
Damage to persons and/or material can result from not following individual points of the
Operation Manual!

Operation of the system is only permitted with equipment and spare parts supplied or
listed in the spare parts and consumables lists.

Auxiliary equipment must be adjusted to the base machine (any queries to dealer or
manufacturer).

The following symbols are used for easier understanding of the Operation Manual:
If the Operation Manual is not observed, this area represents a particular

danger for the operating personnel or the personnel responsible for
maintenance.

Caution: This component is under voltage. In these areas strictly observe
the safety instructions regarding electricity. Care is to be taken in particular
during maintenance and repair work.

Caution: In this area pay attention to the possible dangers of the laser beam.

Note or information on individual components of the device, that simplify
the use or make it more understandable.

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8011 Trotec Speedy 100 / R
GENERAL

1.2 Designated Use

The Trotec Speedy 100, is used for engraving and cutting of signs, stamps and suchlike.
A wide variety of materials such as rubber, acrylic, coated metal, tin, special steel,
anodized aluminum, cork, cardboard, glass, leather, marble, several plastics and wood
can be processed on the laser.

The engraving process must only be performed with a perfectly adjusted
machine (see also Section 4 OPERATION).

For cutting applications from 45W the use of the cutting table is absolutely

necessary.

Use of the system in other areas is against the designated use. The

manufacturer does not admit liability for damage to personal and/or

equipment resulting from such use.

The system must only be operated, maintained and repaired, by personnel

that are familiar with the designated field of use and the dangers of the

machine!

Non-observance of the instructions for operation, maintenance and repair

described in this Operation Manual excludes any liability of the manufacturer

if a defect occurs.

Caution when processing conductive materials (carbon fibers,…)! Conductive

dust or particles in the ambient air might damage electrical components and

lead to short circuits. Bear in mind that those defects are NOT warranted.

1.3 Disposal remarks

Do not dispose the machine with domestic waste!

Elektronic devices have to be disposed according to the regional directives
on electronic and electric waste disposal.
In case of further questions, please ask your supplier. He might take care of
proper disposal.

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8011 Trotec Speedy 100 / R

Working area

24“ x 12“/ 610 x 305 mm

Max. height of work piece

6,7 inch / 170 mm with 1,5 inch lens
6,2 inch / 157 mm with 2,0 inch lens
5,7 inch / 144 mm with 2,5 inch lens

Max. engraving speed

71 inch/sec. / 180 cm/sec. Standard

110 inch/sec / 280 cm/sec. Performance

Cutting speed

depending on material, thickness, laser power

Motor

Brushless DC servo

Encoder

Increment

Work piece table

Solid metal (Ferro-magnetic)

Max. load of work piece table

22 lbs / 10 kg

Lenses available

1,5”, 2,0” or 2,5”

Standard:
Laser pointer (655nm, < 0,99mWcw), Ferro-magnetic table, 2” lens, USB connection, Interchangeable
exhaust connector, JobControl Basic software
Optional:
Electro-Optic Autofocus, Honeycomb Cutting Table, Rotary Attachment, Air Assist including
Compressor, Stand with Storage Area, Laser Power Upgrade, Performance Upgrade, JobControl
software Upgrade (Advanced, Expert), MCI Pad Production, Data import MAC

Laser power

Adjustable from 0 - 100% (typically 10-100%)

Interface Hardware

RS-232-C: Data Rate 19.200 -115.200 Baud

USB: Data Rate 460.800 Baud

Interface Software

JobControl, HPGL

Laser tube

Sealed off CO2 Laser, maintenance free

Laser power: 12W – 60W

Wavelength

10,6µm

Air cooling system

12W – 60W unit air-cooled

12W – 60W units

Single phase 230V / 50Hz or 115V / 60 Hz

Power consumption

1400W for 60W unit

Recommended fuse

10A for 12W – 60W 230V unit
10A for 12W – 30W 115V unit
15A for 40W – 60W 115V unit

GENERAL

1.4 Technical Data / Device Specification

1.4.1 Technical Data Speedy 100

Mechanics

Features

Control System

Laser Equipment

Cooling System

Electricity, Power, Fuse

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8011 Trotec Speedy 100 / R

Width/depth/height (approx.)

38,3 inch / 30,1 inch / 18 inch; 974mm/765mm/457mm

Weight (approx.)

194 lbs / 88 kg for 25W unit

Ambient temperature

+15°C to +25°C / 59°F to 77°F

Humidity

40% to max. 70%, not condensing

Laser class

CDRH Laser Safety

Laser Class 2(M)

CE compliant, FDA approved

Interlock

Double Interlock safety system

GENERAL

Dimensions

Ambient Conditions

Laser Safety

SUBJECT TO CHANGE WITHOUT PRIOR NOTICE! APRIL 2012

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8011 Trotec Speedy 100 / R

Working area

24“ x 12“ / 610mm x 305mm

Max. height of work piece

6,7 inch / 170 mm with 1,5 inch lens
6,2 inch / 157 mm with 2,0 inch lens
5,7 inch / 144 mm with 2,5 inch lens

Max. engraving speed

71 inch/sec. / 180 cm/sec. Standard

Cutting speed

depending on material, thickness, laser power

Motor

Brushed DC servo

Encoder

Increment

Work piece table

Solid metal (Ferro-magnetic)

Max. load of work piece table

22lbs / 10 kg

Lenses available

1,5”, 2,0” or 2,5”

Standard:
Laser pointer (655nm, < 0,99mWcw), Ferro-magnetic table, 2” lens, USB connection, Interchangeable
exhaust connector, JobControl Basic software
Optional:
Electro-Optic Autofocus, Honeycomb Cutting Table, Rotary Attachment, Air Assist including
Compressor, Stand with Storage Area, Laser Power Upgrade, JobControl software Upgrade
(Advanced, Expert), MCI Pad Production, Data import MAC

Laser power

Adjustable from 0 - 100%

Interface Hardware

RS-232-C: Data Rate 19.200 -115.200 Baud

USB: Data Rate 460.800 Baud

Interface Software

JobControl, HPGL

Laser tube

Sealed off CO2 Laser, maintenance free

Laser power: 12W – 60W

Wavelength

10,6µm

Air cooling system

12W – 60W unit air-cooled

12W – 60W units

Single phase 230V / 50Hz or 115V / 60 Hz

Power consumption

1400W for 60W unit

Recommended fuse

10A for 12W – 60W 230V unit
10A for 12W – 30W 115V unit
15A for 40W – 60W 115V unit

GENERAL

1.4.2 Technical Data Speedy 100R

Mechanics

Features

Control System

Laser Equipment

Cooling System

Electricity, Power, Fuse

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8011 Trotec Speedy 100 / R

Width/depth/height (approx.)

38,3 inch / 30,1 inch / 18 inch; 974mm/765mm/457mm

Weight (approx.)

194 lbs / 88 kg for 25W unit

Ambient temperature

+15°C to +25°C / 59°F to 77°F

Humidity

40% to max. 70%, not condensing

Laser class

CDRH Laser Safety

Laser Class 2 (M)

CE compliant, FDA approved

Interlock

Double Interlock safety system

GENERAL

Dimensions

Ambient Conditions

Laser Safety

SUBJECT TO CHANGE WITHOUT PRIOR NOTICE! APRIL 2012

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8011 Trotec Speedy 100 / R
GENERAL

1.5 Manufacturer's Label

The manufacturer's label is located on the back of the device (see Figure below).

It is recommended to enter data such as serial number and year of manufacture into the
manufacturer's label below so that you always have this data handy if you have problems
with your device or require spare parts.

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8011 Trotec Speedy 100 / R
GENERAL

1.6 EU – Declaration of conformity

(Machine directive 2006/42/EG, appendix II A)

Manufacturer:

Trotec Laser GmbH.
Linzer Straße 156,
A-4600 Wels

Authorized person for the compilation of technical documentation:

Gerhard KREMPL, Trotec Laser GmbH., Linzer Straße 156, A-4600 Wels

We hereby certify that

SPEEDY 100

Modell N° 8010 Speedy 100

in its conception, construction and form put by us into circulation is in accordance with all the relevant
essential health and safety requirements of the EC machinery directive 2006/42/EEC.

Further valid guidelines/regulations for the product:

2006/95/EG Low Voltage Directive
2004/108/EG EMC Guideline

Applied harmonized standards:

- EN ISO12100 Machine Safety

- EN 60335-1/2007 Safety of Household and similar Appliances

- EN 55014-1/2006, EN 55014-2/1997 Electromagnetic Compatibility

- EN 60204-1 Machine Safety – electr. Equipment

- EN 60825-1/2007, EN 60825-4/2006 and EN 60825-14/2006 Safety of Laser Equipment

- EN 55022/2008, EN 55024/2003 Electromagnetic Compatibility

Place, Date:

Wels, 30.03.2011

Personal data of the signer:

Stephan FAZENY, Head of Research and Development

Signature:

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8011 Trotec Speedy 100 / R
SAFETY

2 SAFETY

2.1 General Safety Information

All personnel involved in installation, set-up, operation maintenance and repair of the machine,
must have read and understood the Operation Manual and in particular the "Safety" section. The
user is recommended to generate company-internal instructions considering the professional
qualifications of the personnel employed in each case, and the receipt of the instruction/Operation
Manual or the participation at introduction/training should be acknowledged in writing in each case.

Safety-conscious Working

The machine must only be operated by trained and authorized personnel.
The scopes of competence for the different activities in the scope of operating the machine must
be clearly defined and observed, so that under the aspect of safety no unclear questions of
competence occur. This applies in particular to activities on the electric equipment, which must
only be performed by special experts.
For all activities concerning installation, set-up, start-up, operation, modifications of conditions and
methods of operation, maintenance, inspection and repair, the switch-off procedures that may be
provided in the Operation Manual must be observed.

Safety Information for the User and/or Operating Personnel

 No working methods are permitted that affect the safety of the machine.
 The operator must also ensure that no unauthorized persons work with the machine (e.g. by

activating equipment without authorization).

 It is the duty of the operator, to check the machine before start of work for externally visible

damage and defects, and to immediately report changes that appear (including behavior during
operation) that affect the safety.

 The user must provide that the machine is only operated in perfect condition.
 The user must guarantee the cleanness and accessibility at and around the machine by

corresponding instructions and controls.

 Principally, no safety components may be removed or disabled (already here we emphasize the

imminent dangers, for example severe burns, loss of eye-sight). If the removal of safety
components is required during repair and service, the replacement of the safety components
must be performed immediately after completion of the service and repair activities.

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8011 Trotec Speedy 100 / R
SAFETY

 Preparation, retooling, change of work piece, maintenance and repair activities must only

performed with equipment switched off, by trained personnel.

 It is forbidden to perform unauthorized modifications and changes to the machine. It is

emphasized, that any unauthorized modifications to the machine are not permitted for safety
reasons.

2.2 Laser Safety Information

To assess the potential dangers laser systems pose, they are classified into

5 safety classes: 1, 2, 3a, 3b and 4. Speedy 100 is a device of class 2 (USA:

Class II). This is guaranteed by the protective housing and the safety

installations.

Please note that improper operation of the device can override the status of

safety class 2 and can cause the emission of harmful radiation.

This laser engraving system contains a carbon dioxide (CO2) laser of class 4

that emits intensive and invisible laser radiation. Without safety precautions

the direct radiation or even diffuse reflected radiation is dangerous!

Without safety precautions, the following risks exist with exposure to laser

radiation:

Eyes: Burns to the cornea

Skin: Burns

Clothing: Danger of fire

Never try to modify or disassemble the laser and do not try to start up a

system that had been modified or disassembled!

Dangerous radiation exposure can result from the use of operation or

adjustment equipment other than that described here, and if different

operational methods are performed.

Service technicians defeating the interlock safety circuit are required to wear

standard laser safety glasses for CO2 lasers (wavelength 10.6 µm).

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8011 Trotec Speedy 100 / R
SAFETY

2.3 Safety Precautions when Operating the Device

In your Speedy 100, a closed safety system is integrated which immediately switches off
the power to the laser tube when the protection cover is opened. Consequently an
incomplete engraving can occur if the cover is opened during operation. Therefore, first
press the "PAUSE" button, if you want to interrupt an engraving process.

Please remember the following safety precautions when working with this device:
A fire extinguisher must always be handy as the laser beam can ignite flammable

materials. Do not store any flammable materials in the inside of the device or in the
immediate vicinity of the device. Particularly leftovers of produced materials have to be
removed to prevent fire hazard.

Unsupervised operation of the system is not permitted.

Because of their low absorption many metals, in particular un-coated aluminum, copper,
silver and gold cannot be processed with the laser and lead to high reflections of the laser
beam. Such materials must not be inserted into the beam, as a directed reflection could
destroy the protection cover.

Adjustment of the beam path must be performed only by especially trained personnel. An
improper setting can lead to uncontrolled emission of the laser radiation.

Before processing materials the user must verify, whether harmful materials can be
generated and whether the filter equipment of the exhaust system is suitable for the
harmful materials. We emphasize that it is the responsibility of the user, to consider the
national and regional threshold values for dust, fogs and gases when selecting the filters
and the exhaust system. (The values for the maximum workplace concentration must not
be exceeded.)

Please refer to the manual of the exhaust system on how and in what intervals you need to
replace filters.

PVC (polyvinyl chloride) must under no circumstances be processed with the laser.

Should you have further questions before starting work, please contact your dealer or
Trotec.

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8011 Trotec Speedy 100 / R
SAFETY

2.4 Warning and Information Labels

The warning and information labels are attached in such positions of the
device that could represent a source of danger during set-up and operation.
Therefore, follow the information on the labels. If labels are lost or damaged,
they must be replaced immediately.

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8011 Trotec Speedy 100 / R
SAFETY

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8011 Trotec Speedy 100 / R

BEFORE OPEN UNPLUG THE

MACHINE FIRST

CAUTION

VISIBLE LASER RADIATION

WHEN OPEN DO NOT STARE

INTO BEAM

CAUTION

INVISIBLE LASER RADIATION WHEN OPEN

AVOID EYE OR SKIN EXPOSURE TO

DIRECT OR SCATTERED RADIATION

SAFETY

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