trotec laser 500 Operating Manual
Operation Manual
SP 500
www.troteclaser.com
SP 500
TROTEC PRODUKTIONS UND VERTRIEBS GMBH
Linzer Straße 156
A – 4600 Wels
AUSTRIA
Tel.: ++43/7242/239-7000
Fax: ++43/7242/239-7380
E-Mail: techsupport@troteclaser.com
www.troteclaser.com
Released December 2015
Copyright
This documentation with all illustrations is intellectual property of Trotec Produktions- u. Vertriebs
GmbH.
The entire documentation is given to the user for personal use only. This documentation must not be
reproduced or made available to others without our written permission. Any breach of law will be prosecuted.
Trotec Produktions- u. Vertriebs GmbH cannot be held responsible for any direct or
indirect damages, which result from using or working with the products electric circuits or software described herein. The apparatus must be used only by trained and
skilled personnel. Before use the manual should be read and followed carefully.
Furthermore Trotec Produktions- u. Vertriebs GmbH reserves the right to change or
alter any product described herein without prior notice.
In case of failure, please check the device first. If unsuccessful, please note all data of
the device (year of manufacture, software version, etc.) and call us from a telephone
next to the switched on device.
For queries or technical problems please contact your dealer or Trotec Produktions- u.
Vertriebs GmbH directly at the above address.
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SP 500
Contents
1 Manufacturing label ......................................................................................................................... 5
2 Product Components ....................................................................................................................... 6
3 Preface ............................................................................................................................................... 7
How to use the operation manual ............................................................................................... 7
Product Tracking ......................................................................................................................... 8
4 Technical Data .................................................................................................................................. 9
General Description .................................................................................................................... 9
Intended Use .............................................................................................................................. 9
Dimensions ............................................................................................................................... 10
Technical Specification ............................................................................................................. 11
Electrical Connection ................................................................................................................ 13
4.5.1 Electrical connection for laser system ............................................................................ 13
4.5.2 Electrical connection for water cooling unit (optional) .................................................... 13
Materials ................................................................................................................................... 14
1 For your Safety ................................................................................................................................. 15
5 For your Safety ............................................................................................................................... 15
Safety Indication ....................................................................................................................... 15
5.1.1 Intended user group ....................................................................................................... 15
5.1.2 Operating instructions / Safety equipment ..................................................................... 15
General Safety Instructions ...................................................................................................... 16
5.2.1 General .......................................................................................................................... 16
5.2.2 Laser Safety ................................................................................................................... 19
5.2.3 Transport Safety ............................................................................................................. 21
Secondary Risks ....................................................................................................................... 22
5.3.1 General ........................................................................................................................... 22
5.3.2 Crushing hazard ............................................................................................................. 22
Signage ..................................................................................................................................... 23
2 Transport - Storage – Setup ............................................................................................................ 24
6 Transport – Storage - Setup .......................................................................................................... 25
Forklift transport ........................................................................................................................ 25
Lifting points .............................................................................................................................. 25
Shipping conditions ................................................................................................................... 26
Unloading, inspection and damage reporting ........................................................................... 26
Storage conditions .................................................................................................................... 26
Storage Location ....................................................................................................................... 26
Installation Site ......................................................................................................................... 27
Space Requirements ................................................................................................................ 27
Necessary Feed Lines .............................................................................................................. 27
Setup......................................................................................................................................... 28
7 Connections .................................................................................................................................... 29
8 Machine view .................................................................................................................................. 30
9 Operation ......................................................................................................................................... 31
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SP 500
Key pad – Overview .................................................................................................................. 31
Key pad – Description ............................................................................................................... 32
Workpiece Removal Door ......................................................................................................... 36
Pass-through opening (optional) .............................................................................................. 36
Exhaust System ........................................................................................................................ 37
Tables ....................................................................................................................................... 38
9.6.1 Base Frame (with/without lamellas) ............................................................................... 38
9.6.2 Engraving Table (Standard table) .................................................................................. 38
9.6.3 Vacuum Table ................................................................................................................ 39
9.6.4 Cutting Table .................................................................................................................. 39
Lenses ...................................................................................................................................... 40
Start of Operation ..................................................................................................................... 41
3 Maintenance ...................................................................................................................................... 43
Cleaning optics on the Laser Head .......................................................................................... 43
Cleaning the Mirrors ................................................................................................................. 44
Maintenance plan ..................................................................................................................... 45
10 Appendix ......................................................................................................................................... 46
EC – Declaration of Conformity ................................................................................................ 46
Acceptance report ..................................................................................................................... 47
Training Verification Form......................................................................................................... 48
Response Form ........................................................................................................................ 49
How to create a Service File ..................................................................................................... 50
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SP 500
1 Manufacturing label
You find the manufacturing label with the CE-sign on the rear side of the machine.
Enter the serial number, model and year of manufacture from the manufacturing label here.
This information is important for troubleshooting problems with the product and for ordering replacement parts.
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SP 500
2 Product Components
2,0“
Lenses
Machine
Engraving table
(standard table)
Power cord
Operating instructions
DVD
Table base frame
Bypass jumper for
Please read!
ø 5mm
Nozzles
ø 2mm
(per order)
Focusing tool
Exhaust valve
2 exhaust hoses
Allen wrench kit
Pass-through
Broom with
holder
Exhaust connection cable
RS232 cable (per order)
USB cable
Cleaning kit
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SP 500
3 Preface
How to use the operation manual
This operation manual is intended to simplify the following for you:
Learning about the machine, and
Utilizing the machine’s capabilities according to its intended use.
The operating manual contains important notes on how to operate the machine:
Safely,
Properly, and
Economically
Following the operating instructions helps you to:
Avoid hazards and risks,
Minimize repair costs and downtimes, and
Increase the reliability and service life of your machine.
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SP 500
Product Tracking
We have a legal duty to track our products after delivery to our customers.
In particular, this relates to:
Recurring faults in functions
Anything that is unclear, e.g. in operation, maintenance or instructions
Any accidents that occur
Other unusual observations
Recommendations for improvement, requests
This information serves as a basis for potential corrections and/or changes to the product, and it is
therefore of great interest to us.
We request that you inform us of any such events and offer us your recommendations. This is the only
way that we can improve our products as necessary, and to make them as safe and reliable as possible.
Please use the response forms included in the Appendices for this purpose.
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SP 500
4 Technical Data
General Description
The SP 500 consists of a machine and a base frame.
All electronic components are integrated in the base frame.
All necessary connections are made on the back side of the SP 500.
Controls for the SP 500 are located on the keypad.
The SP 500 is equipped with an interlock safety system. When the interlock is activated, only setup
tasks can be performed on the SP 500.
The machine has a manual table changing system that enables use of the optimal table for specific
jobs. This system ensures faster and safer table changes.
Intended Use
The Trotec SP 500 is designed for engraving and cutting of the materials listed in this document.
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SP 500
Dimensions
Item Description Dimension Units
A
B
C
D
E
Length 1920 (79.59)
mm (inch)
Width 1240 (48.82) mm (inch)
Height, closed without
base frame
Height, closed with
base frame
Height, open
Weight – depends on product model ............... 550 to 600 kg
780 (30.71) mm (inch)
1140 (44.88) mm (inch)
2100 (82.68) mm (inch)
(1210 to 1320 lbs)
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SP 500
• Mechanics
• Options
Technical Specification
Working area 1245 x 710 mm (49 x 28 in) or optional 1245 mm (40 in) x ∞ (with pass-through)
Loading area 1420 x 820 mm (56 x 32 in) or optional 1420 mm (56 in) x ∞ (with pass-through)
Max. height of work piece 112 mm (4.4 in) slat cutting table, 95 mm (3.7) aluminum cutting grid table and
acrylic cutting grid table, 98 mm (3.7) vacuum table; at removed table 300mm(12
in) at an area 1245 x 610mm (49 x 24 in) (flatness at removed tables cannot be
guaranteed)
Work piece table Multifunctional table concept: slat, aluminum, acrylic cutting grid table or vacuum
table – one table included as standard; also available: honeycomb cutting tabletop, aluminum cutting grid tabletop or acrylic cutting grid Tabletop; electronic,
programmable z-axis with servo motor
Speed of motion system 254 cm/sec. (100 in/sec)
Acceleration 19m/s² (748 in/sec²)
Motor Brushless DC servomotor
Encoder Increment measuring system
Optical elements lens and all mirrors air-flushed and therefore protected from soiling (preinstalled
air pump)
Lens 2.0" (standard); 2.5“, 5.0" (optional), 2.5“ clearance lense (optional) – gives 12,5
mm (0,5 in) more clearance than standard lenses, 3.75” rotary lens –additional
clearance especially for rotary jobs
Accuracy of motion system +/- 0,1 mm (0.004 in)
(on the whole working area)
Addressable accuracy 0,0046 mm (0.0002 in)
Repeatability <± 0,015 mm (0.0006 in)
Accuracy to size of parts According to material an process
Maximum material load 25 kgs (55 lbs) area load over the whole working area
Exhaust Travelling exhaust; table exhaust (with cutting- and vacuum table)
Pass-through (back) height/width: 70 x 1420 mm (2.7 x 56.0 in)
maximum material height 63mm (2.5 in)
Rotary attachment Cones and roller version; max length of work piece: 104 cm (41 in) (roller) / 84
cm (33 in) (cones); diameter: 15 cm (0,59 in) (roller) / 25 cm (10 in) (cones)
JobControl® Vision Registration mark and compensation system;
max. working area: 1245 x 710 mm (49 x 28 in)
Gas-Kit (for compressed air respectively process gas)
For control of compressed air and process gas (free of mechanical dust, water
and oil) max. flow rate 150 l/min (40 gpm) with max. 10 bar (145 psi) max. limit 4
bar on working head push fitting connection with out diameter) connection on the
machine with hose out diameter of 6mm (0.23 in)
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SP 500
• Control System
• Laser
features and power
• Dimensions
• Laser Safety
• Exhaust (Minimum requirements)
• Electrical Equipment
TroCAM Basic / Advanced CAD / CAM software for perfect cutting results; inclusively nesting-function, lead-
in/lead-out, tool paths
Extraction System lead /followup time
Software JobControl Expert
Laser power Adjustable 0 – 100%
Interface hardware USB, RS-232 (RS-232 mandatory for TroCAM and CCD-camera)
Interface software ASCII, HPGL, AD-Logic System
levels
Laser features and power levels
Wavelength 10,6µm
Width x depth x height 1920 x 1240 x x1140 (780 without base frame) mm or
Weight 520 - 580 kgs / 1100 - 1300 lbs (depending on laser power)
Ambient conditions Mandatory ambient temperature +15° to +25° C or 59° to 77° F
Lead- and follow-up time fully adjustable
Sealed-off CO2 laser
With 40 – 200 watts, air – or water cooled (depending on model)
75.5 x 48.8 x 45.0 (30.7 without base frame) inches
Humidity 40% to max.. 70%, not condensing
Dust free environment (2nd degree according to IEC 60947-1)
Laser class CDRH laser safety; CE tested
Laser class 2 (Laser class 4 with pass-through)
Interlock Duplicate interlock safety system
Loading lid Front side loading lid
Volume Min. 640 m³/h at 8500 pa
Power consumption Up to 5,6 kW
Up to incl. 120 W Laser power 1x230V (L+N+PE) 50/60Hz
200 W Laser power 3x230V (3xL+N+PE) 50/60Hz
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SP 500
Electrical Connection
4.5.1 Electrical connection for laser system
Laser
Power
60Wac 60Wwc 75Wac 85Wac 95Wac
Voltage 208/230V 208/230V 208/230V 208/230V 208/230V
Fuse 16A slow 16A slow 16A slow 16A slow 16A slow
Frequency 50/60Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz
Phases
Power consumption
Laser
Power
1
L,N,
Ground
(PE)
2100W 1600W 2100W 2800W 2800W
105Wac 120Wac 120Wwc 200Wwc 200Wwc US
1
L ,N ,
Ground
(PE)
1
L , N,
Ground
(PE)
1
L , N,
Ground
(PE)
1
L , N,
Ground
(PE)
Voltage 208/230V 208/230V 208/230V 400V 208/230V
Fuse 16A slow 16A slow 16A slow 16A slow 20A slow
Frequency 50/60Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz
Phases
Power consumption
3
1
L,N,
Ground
(PE)
1
L ,N ,
Ground
(PE)
1
L , N,
Ground
(PE)
L1,L2,L3,N,
Ground
(PE)
L – L: 400V
L - N: 230V
3100W 3100W 3100W 4500W 4500W
3
L1,L2,L3,
Ground
(PE)
L – L:
208/230V
4.5.2 Electrical connection for water cooling unit (optional)
Laser power
Voltage
Frequency
Phases
Power consumption
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60W 120W 200W 60W 120W 200W
1x230V 1x230V 1x230V 1x115V 1x115V 1x230V
50/60Hz 50/60Hz 50Hz 60Hz 60Hz 50/60Hz
L, N,
Ground
900W 1800W 3000W 900W 1800W 3000W
EU US
L, N,
Ground
L, N,
Ground
Ground
L, N,
L, N,
Ground
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L, N,
SP 500
CAUTION
Material
Engraving
Cutting
Marking
● ●
● ●
●
● ●
● ●
● ●
● ●
● ●
● ●
● ●
● ●
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● ●
●
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Materials
Caution when processing conductive materials (carbon fibers,…)! Conductive dust or particles in the ambient air might damage electrical components and lead to short circuits.
Bear in mind that those defects are NOT warranted
Acrylic
Painted metal
Delrin
Stainless steel (with Thermark)
Anodized aluminum
Veneer
Handicrafts
Glass
Wood
●
●
●
Gum rubber
Ceramic
Cork
Plastics
Laser rubber
Leather
MDF
Melamine
Micro porous rubber
Paper
Polyester
Stone
PC (Polycarbonate)
Other materials only with written approval by Trotec.
The following materials are not recommended for processing:
Polyurethane PUR, Polyvinyl chloride PVC, Polyvinyl butyral PVB, Polytetrafluorethylene
PTFE and materials containing epoxy or phenolic resins
●
● ●
● ●
● ●
CAUTION
Trotec assumes no responsibility for any consequences of laser processing in any application such as medical or pharmaceutical applications
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SP 500
No. Description
1
2
3
4
5
1 For your Safety
5 For your Safety
Safety Indication
Operating personnel must read and understand the operating instructions, and especially the “Safety”
chapter, before operating the equipment. We recommend that the operator create internal instructional
documentation for equipment safety and operation and to acknowledge receipt of these instructions/operating manual and participation in training/education in writing (see documents in the Appendices).
5.1.1 Intended user group
The machine may only be operated by authorized persons.
Authorities must be clearly defined and observed, so that no unclear competencies result under the
aspect of safety. This applies in particular to work performed on the electrical equipment that may only
be performed by specially trained professionals.
Activity
Intended group of users
Control/operation Trained personnel
Other activities
(e.g. error correction, maintenance)
Specially trained personnel or
hired tradesmen
5.1.2 Operating instructions / Safety equipment
The safety zone is defined by the operator. Instructions and guidelines must be observed and followed!
Top view
EMERGENCY-OFF pushbutton
ON-OFF switch
Key switch
Warning lamp (option for pass-through)
Safety cover
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SP 500
General Safety Instructions
5.2.1 General
Hazard due to improper use of the machine!
Improper use may lead to hazards and bodily injury and damage to assets.
•
Hazard due to disregard of safety instructions!
Improper activities at the machine may lead to death, bodily injury and/or damage
to the machine.
•
Hazard due to faulty behavior by untrained persons!
Improper activities at the machine may lead to death, bodily injury and/or damage
to the machine.
•
•
Hazard due to poor lighting, poor housekeeping and moisture!
Shadows, reflections and poor housekeeping increase the risk of an accident.
•
Hazard due to missing, defective or bypassed safety equipment or machine
parts!
Nonfunctioning or missing safety equipment or machine parts may lead to death,
bodily injury and/or damage to the machine.
•
•
Hazard due to operator error (especially in setup mode)!
Adjustment and control with insufficient knowledge of the machine may lead to
death, bodily injury and/or damage to the machine.
•
Hazard due to unsupervices operation of the machine!
Unsuperviced operation may lead to fire resulting in death, bodily injury and/or
damage to the machine.
•
Prohibit or prevent improper use.
Before startup read and observe the operating manual and safety
instructions!
Inform personnel about machine functions and potential risks and
record this in the training record.
Observe legal regulations related to operation of machines and accident prevention regulations.
Light the work area well, and always keep it clean and dry.
Carefully check safety equipment and machine parts for proper operation.
In case of a functional fault or defect, immediately take prescribed
actions to correct the problem
Before startup read and observe the operating manual and safety
instructions!
Never operate the machine without supervision!
.
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