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1300
Operation Manual
49 pgs3.82 Mb0

trotec laser 1300 Operation Manual

www.troteclaser.com
Operation Manual
SpeedMarker 1300
SpeedMarker 1300
Trotec Produktions- u. Vertriebs GmbH cannot be held responsible for any direct or indirect damages, which result from using or working with the products electric cir­cuits or software described herein. The apparatus must be used only by trained and skilled personnel. Before use the manual should be read and followed carefully. Furthermore Trotec Produktions- u. Vertriebs GmbH reserves the right to change or alter any product described herein without prior notice.
In case of failure, please check the device first. If unsuccessful, please note all data of the device (year of manufacture, software version, etc.) and call us from a telephone next to the switched on device. For queries or technical problems please contact your dealer or Trotec Produktions- u. Vertriebs GmbH directly at the above address.
TROTEC PRODUKTIONS UND VERTRIEBS GMBH
Linzer Straße 156 A – 4600 Wels AUSTRIA
Tel.: ++43/7242/239-7000 Fax: ++43/7242/239-7380 E-Mail: techsupport@troteclaser.com www.troteclaser.com
Copyright This documentation with all illustrations is intellectual property of Trotec Produktions- u. Vertriebs GmbH. The entire documentation is given to the user for personal use only. This documentation must not be repro­duced or made available to others without our written permission. Any breach of law will be prosecuted.
Ausgabe 3.2, Stand 17/11/14 © TROTEC Produktions- u. Vertriebs GmbH 2 / 49 Technische Änderungen vorbehalten Freilingerstraße 99, A-4614 Marchtrenk
SpeedMarker 1300
Contents
1 Introduction ....................................................................................................................................... 5
Scope of SpeedMarker 1300 ...................................................................................................... 5
2 General Information ......................................................................................................................... 5
Operation Manual Use ................................................................................................................ 6
Intended Use .............................................................................................................................. 6
Disposal Remarks ....................................................................................................................... 7
3 Technical Data ................................................................................................................................ 16
SpeedMarker 1300 Dimensions ............................................................................................... 16
3.1.1 Interior (Standard version) .............................................................................................. 16
3.1.2 Interior (with software controlled Y-axis) ........................................................................ 17
3.1.3 Exterior dimensions ........................................................................................................ 18
Setup......................................................................................................................................... 19
Datasheet ................................................................................................................................. 20
4 EU – Declaration of Conformity ...................................................................................................... 8
5 Safety ................................................................................................................................................. 9
Laser Classification ..................................................................................................................... 9
Safety regulations ..................................................................................................................... 10
General Safety Information ....................................................................................................... 10
5.3.1 Safety-conscious Working .............................................................................................. 10
5.3.2 Safety Information for the User and/or Operating Personnel ......................................... 11
Laser Safety Information........................................................................................................... 11
Warning and Information Labels ............................................................................................... 12
Risks ......................................................................................................................................... 14
Gases, Fumes and Dust ........................................................................................................... 15
6 Transport and Installation ............................................................................................................. 23
Unoading, Inspection and Reporting Faults ............................................................................. 23
Scope of Supply (Standard Configurations) ............................................................................. 23
Transport in Packaging Case ................................................................................................... 24
Unpack the Machine ................................................................................................................. 24
Storage and Packaging ............................................................................................................ 25
Transport Protection ................................................................................................................. 25
Plant-internal tranport (Repositioning the System) ................................................................... 25
7 System Overview ............................................................................................................................ 26
General System Overview of SpeedMarker 1300 .................................................................... 26
Processing Area Layout............................................................................................................ 29
7.2.1 SpeedMarker 1300 Software controlled Z- and X-axis .................................................. 29
7.2.2 SpeedMarker 1300 Software controlled Z- X- and Y-axis .............................................. 30
7.2.3 General axis design ........................................................................................................ 30
Power Supply Connector .......................................................................................................... 31
Safet Devices ............................................................................................................................ 34
7.4.1 Main Switch .................................................................................................................... 34
7.4.2 Emergency Stop Device ................................................................................................. 35
7.4.3 Safety switches inside the safety door ........................................................................... 36
7.4.4 Laser protection glass .................................................................................................... 36
7.4.5 Laser protection shutter .................................................................................................. 36
7.4.6 Cover plate ..................................................................................................................... 36
8 Operation ......................................................................................................................................... 37
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SpeedMarker 1300
Control Elements on the Front of SpeedMarker 1300 .............................................................. 37
8.1.1 LEDs on the Keypad ...................................................................................................... 37
8.1.2 SpeedMarker 1300 Keypad ............................................................................................ 38
8.1.3 Emergency Stop and Automatic Start Button ................................................................. 38
Control Elements ...................................................................................................................... 32
8.2.1 Control Rack ................................................................................................................... 32
8.2.2 Laser Rack ..................................................................................................................... 32
8.2.3 Industrial-PC ................................................................................................................... 33
9 Commissioning............................................................................................................................... 39
General Instructions .................................................................................................................. 39
Installation of SpeedMarker 1300 ............................................................................................. 39
Before Commissioning .............................................................................................................. 39
Power On Procedure ................................................................................................................ 40
Manual Mode ............................................................................................................................ 41
9.5.1 Safety door ..................................................................................................................... 41
9.5.2 Software controlled X and Z-axis (optional: Y-axis) ....................................................... 41
Automatic Mode ........................................................................................................................ 42
9.6.1 Automatic mode sequence ............................................................................................. 42
SpeedMarker 1300 Power Off Procedure ................................................................................ 42
10 Setting up ........................................................................................................................................ 43
Setting up the Focus ................................................................................................................. 43
Positioning the Workpiece ........................................................................................................ 43
11 Troubleshooting ............................................................................................................................. 44
Error Analysis ........................................................................................................................... 44
Common Errors ........................................................................................................................ 44
12 Maintenance .................................................................................................................................... 46
General Maintenance ............................................................................................................... 46
Maintenance schedule .............................................................................................................. 47
Cleaning the Lenses ................................................................................................................. 47
Replacing the Filter Mat ............................................................................................................ 48
Observation window ................................................................................................................. 49
13 Disassembly.................................................................................................................................... 49
Sequence .................................................................................................................................. 49
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SpeedMarker 1300
1 Introduction
In choosing the SpeedMarker 1300, you have selected a second generation high-quality galvo laser marking system. The Yb fiber laser source means the system has an extremely long life-cycle and minimal mainte-
nance costs.
The combination of a high quality galvo scanner and a fiber laser produce highly precise marking results in short marking times.
This, together with the marking software and the available interfaces, provides a flexible and productive marking solution of the highest quality standards.
Scope of SpeedMarker 1300
This operational manual is valid for all construction stages and different options of SpeedMarker 1300.
SpeedMarker 1300 with Software controlled Z- and X-Axis SpeedMarker 1300 with Software controlled Z, X- und Y-Axis
For detailed information see chapter "Technical Data".
2 General Information
Strict compliance with the safety procedures described in this Operationmanual and exercising extreme cau­tion when using the equipment are essential for avoiding and reducing the possibility of personal injury or damage to the equipment.
All information, illustrations, tables, specifications and diagrams contained in this Operationmanual have been carefully compiled according to the art current at the time of going to press. No liability is accepted with regard to errors, missing information and any resulting damage or consequential loss.
Trotec Produktions und Vertriebs Ges.m.b.H. reserves the right to update any of the information, illustrations, tables, specifications and diagrams contained in this Operationmanual with regard to technical developments at any time without notice.
Any software incorporated in this equipment should only be used for the purpose for which it was supplied by Trotec Produktions und Vertriebs Ges.m.b.H. It is strictly prohibited for the user to undertake any alterations,
conversions, translations into another computer language or copies (except for any essential back-up copies). Trotec Produktions und Vertriebs Ges.m.b.H. is not responsible for any personal injury or material damage, of
either an indirect or specific nature, consequential loss, loss of commercial profits, interruption to business, or loss of commercial information resulting from the use of the equipment described in this manual.
Ausgabe 3.2, Stand 17/11/14 © TROTEC Produktions- u. Vertriebs GmbH 5 / 49 Technische Änderungen vorbehalten Freilingerstraße 99, A-4614 Marchtrenk
SpeedMarker 1300
Please read and follow this Operation Manual carefully, before installation and oper-
ation.
Ensure the operation manual is accessible at all times. Damage to persons and/or material can result from not following individual points of
the Operation Manual!!
If the Operation Manual is not observed, this area represents a particular danger for the operating personnel or the personnel responsible for maintenance.
Caution: This component is under voltage. In these areas strictly observe the safety in­structions regarding electricity. Care is to be taken in particular during maintenance and repair work.
Caution: In this area pay attention to the possible dangers of the laser beam.
Note or information on individual components of the device, that simplify the use or make it more understandable.
Only mark approved materials using suitable parameters Non-observance of the instructions for operation, maintenance and repair described
in this Operation Manual excludes any liability of the manufacturer if a defect occurs..
The system must only be operated, maintained and repaired, by personnel that are
familiar with the designated field of use and the dangers of the machine!
Perform maintenance and service according to the specifications in this operation manual
Use a suitable extraction system to remove fumes, dust or other reaction products Operation of the system is only permitted with equipment and spare parts supplied or
listed in the spare parts and consumables lists.
Use of the system in other areas is against the designated use. The manufacturer
does not admit liability for damage to personal and/or equipment resulting from such use.
Operation Manual Use
Operation of the system is only permitted with equipment and spare parts supplied or listed in the spare parts and consumables lists.
The following symbols are used for easier understanding of the Operation Manual:
Intended Use
The SpeedMarker 1300 is intended exclusively for laser marking using the supplied marking software.
The following points should also be observed as part of the intended use:
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SpeedMarker 1300
Enter the serial number, model and year of manufacture from the manufacturing label here.This information is important for troubleshooting problems and ordering replacement parts.
Disposal Remarks
Do not dispose the machine with domestic waste!
Electronic devices have to be disposed according to the regional directives on electronic and electric waste disposal.In case of further questions, please ask your supplier.
Use suitable tools if you have to disassembly the machine. All separate parts need to be sorted into the different material types and also be disposed according to the regional di­rectives on electronic and electric waste disposal.
Manufacturer's Label
The Manufacturer's Label is located on the backside of the machine.
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SpeedMarker 1300
EU – Declaration of conformity
for the purposes of EC machinery directive 2006/42/EC, appendix II 1. A
Maker
Community resident authorised to assemble technical documents
Trotec Laser Automation GmbH
Jochen Huber
Planckstr. 12
Trotec Laser Automation GmbH
88677 Markdorf
Planckstr. 12
88677 Markdorf
Description and identification of the machinery
Product/commodity
LWS1300-xx
Model
LWS1300
Standard number
0202
Project numberr
0202_SpeedMarker 1300
Commercial nameg
SpeedMarker 1300
ORder
0202
Function
Laser Workstation
It is expressly declared that the machinery fulfils all the relevant provisions, where appropriate, of the following EC directives.
2006/42/EG
Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC (recast) (1)
2004/108/EG
Directive 2004/108/EC of the European Parliament and of the Council of 15 December 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility and repeal­ing Directive 89/336/EEC
2006/95/EG
Directive 2006/95/EC of the European Parliament and of the Council of 12 December 2006 on the harmonisation of the laws of Member States relating to electrical equipment designed for use within certain voltage limits (codified version) (1)
References of the harmonised standards applied in compliance with article 7 paragraph 2
EN 60825-1:2007
Safety of laser products - Part 1: Equipment classification and requirements (IEC 60825-1:2007)
EN ISO 13849-1:2008
Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design (ISO 13849-1:2006)
EN ISO 12100:2010-11
Safety of machinery - General principles for design - Risk assessment and risk reduction. (ISO 12100:2010)
EN 61000-6-4:2007/A1:2011
Electromagnetic compatibility (EMC). Generic standards. Emission standard for industrial environ­ments
Markdorf, 27.11.2014
Place,date
Signature
i.A. Jochen Huber, Electric construction
EU – Declaration of Conformity
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SpeedMarker 1300
Class 2 (US: class II)
The accessible laser radiation of Class 2 (US: calss II) laser systems does not pose any hazard for the skin. Any short-term radiation of the eyes also poses no risk due to the low level output. In the event of longer, more intensive radiation, the eye is protected by the natural lid reflex.
The SpeedMarker 1300 uses a Class 2 (US: calss II) pilot laser. In order to prevent irrita-
tion of the eyes during operation, the operator should not look directly at the laser source. Diffuse reflections of the pilot laser are entirely harmless.
Class 4 (US: class IV)
High powered lasers (visible or invisible) considered to present potential acute hazard to the eye and skin for both direct (intrabeam) and scatter (diffused) conditions. Also have potential hazard considerations for fire (ignition) and byproduct emissions from target or process materials. It is the responsibility of the operator of the machine to take take appropriate messure­ments to eliminate any dangers such as fire or explosions through the laser beam.
When dealing with class 4 (US: class IV) laser follow the following precautions:
According to BGV B 2 „Laser Emission“ a trained laser safety officer hast o
be appointed to evaluate potentiial hazards and to ensure that appropriate control measurers are implemented.
The laser controlled area shall be posted with appropriate warning signs or warning
lamps.
The laser controlled area shall be defined to contain the laser radiation. Also it must be protected agains unauthorized acess. The operator of class 4 laser systems always has to wear appropriate safety
glasses.
An indicator (typically a light) to provide a warning of laser emission in advance of
and during the emission time;
3 Safety Information
Laser Classification
The laser safety class indicates the risk potential based on the level of accessible laser radiation. The SpeedMarker 1300 is a Class 2 laser marking system as per DIN EN 60825-1 “Safety of laser products”.
Integrated laser source of the SpeedMarker 1300 is a Speedmarker FL , Class 4 (US: class IV) laser marking system identified according to DIN EN 60825-1.
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SpeedMarker 1300
The general ordinances and directives listed above may differ according to locality, region or country. Therefore, always observe the directives applicable to you.
The customer is always responsible for carrying out all safety requirements as TROTEC Produk­tions und Vertriebs Ges.m.b.H. has no influence over the proper use of the machine. The system integrator is responsible for observing the directives listed above when integrating our laser systems
All personnel involved in installation, set-up, operation maintenance and repair of the ma­chine, must have read and understood the Operation Manual and in particular the "Safety" section. The user is recommended to generate company-internal instructions considering the professional qualifications of the personnel employed in each case, and the receipt of the instruction/Operation Manual or the participation at introduction/training should be acknowledged in writing in each case.
The machine must only be operated by trained and authorized personnel. The scopes of competence for the different activities in the scope of operating the
machine must be clearly defined and observed, so that under the aspect of safety no unclear questions of competence occur. This applies in particular to activities on the electric equipment, which must only be performed by special experts.
For all activities concerning installation, set-up, start-up, operation, modifications
of conditions and methods of operation, maintenance, inspection and repair, the switch-off procedures that may be provided in the Operation Manual must be ob­served.
Safety regulations
The following directives and ordinances must be observed to avoid hazards when operating TROTEC laser systems.
EN 60825-1 Safety of Laser Products - Part 1: Equipment Classification, Requirements and
User´s Guide EN 60950 Safety of Information Technology Equipment EN 61010-1 Safety Requirements for Electrical Equipment for Measurement, Control and
Laboratory Use; General Requirements BGV B2 (VBG93) Laser beam UL 60950 Standard for Safety for Information Technology Equipment UL 31011-1 Electrical Equipment for Laboratory Use - Part 1: General 21 CFR 1040.10 Performance Standard for Light Emitting Products - Specific Laser Products 21 CFR 1040.11 Performance Standard for Light Emitting Products - Specific Purpose Laser
Products
General Safety Information
3.3.1 Safety-Conscious Working
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SpeedMarker 1300
No working methods are permitted that affect the safety of the machine. The operator must also ensure that no unauthorized persons work with the machine
(e.g. by activating equipment without authorization).
It is the duty of the operator, to check the machine before start of work for externally
visible damage and defects, and to immediately report changes that appear (includ-
ing behavior during operation) that affect the safety.
The user must provide that the machine is only operated in perfect condition. The user must guarantee the cleanness and accessibility at and around the machine
by corresponding instructions and controls.
Principally, no safety components may be removed or disabled (already here we em-
phasize the imminent dangers, for example severe burns, loss of eye-sight). If the re-
moval of safety components is required during repair and service, the replacement of
the safety components must be performed immediately after completion of the ser-
vice and repair activities.
Preparation, retooling, change of work piece, maintenance and repair activities must
only performed with equipment switched off, by trained personnel.
It is forbidden to perform unauthorized modifications and changes to the machine. It
is emphasized, that any unauthorized modifications to the machine are not permitted
for safety reasons.
Without safety precautions, the following risks exist with exposure to laser radiation:
Eyes: Burns to the retina for NIR (Near Infra Red) LASER
Skin: Burns
Clothing: Danger of fire
The laser beam must never be directed onto persons or animal!
Never try to modify or remove the safety devices or cover of the laser head!
Never try to modify or disassemble the laser and do not try to start up a system that
had been modified or disassembled
Dangerous radiation exposure can result from the use of operation or
adjustment equipment other than that described here, and if different operational methods are performed.
3.3.2 Safety Information for the User and/or Operating Personnel
Laser Safety Information
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SpeedMarker 1300
The warning and information labels are attached in such positions of the machine that could represent a source of danger during set-up and operation. Therefore, follow the in­formation on the labels. If labels are lost or damaged, they must be replaced immediately
13
6
4 3
7
6
3 8
8
10
1 1 2
3
2
3
4
5
3
Warning and Information Labels
Front View
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SpeedMarker 1300
1 2
3
4
1
2
22334
4 1 3
3
Right Side View Left Side View
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SpeedMarker 1300
Risk posed by the incorrect actions of untrained individuals! The improper use of the machine can lead to injury and/or damage to the machine.
Inform personnel about the machine’s function and any other risks and record this in
the training records. Observe official regulations regarding the operation of machines and accident prevention regulations
Risk posed by missing, faulty or bridged safety installations and machine components! Faulty or missing safety installations and machine components can lead to death, injury
and/or damage to the machine.
Check carefully that safety installations and machine components are functioning
properly and are fault free.
The specified actions should be undertaken immediately if parts are faulty or defec-
tive.
Risk posed by incorrect operation (in particular in setup-mode)! Setting and operating the machine with limited knowledge of its function can lead to injury
and/or damage to the machine.
Read and observe the operating and safety instructions before commissioning the
machine!
Risk posed by incorrect operation by unauthorised individuals! Setting and operating the machine with limited knowledge of its function can lead to injury
and/or damage to the machine.
Never leave the machine unattended while in operation. Turn off the machine at the main switch when not in use.
Risk posed by missing machine signage! Making the wrong assumptions can lead to the risk that the machine is operated incor-
rectly.
Replace missing machine signage.
Risk posed by non-repairable faults! Any non-repairable fault may damage the machine.
Turn off the machine and call customer service!
Risks
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SpeedMarker 1300
Risk posed by using inferior spare parts or parts of other manufacturers! The use of inferior spare parts or parts produced by other manufacturers impairs the
safety of the machine and invalidates the Declaration of Conformity (CE) supplied with it.
Wear parts or damaged mechanical, safety or electrical components should be re-
placed by original spare parts.
Risk posed by missing protective equipment!
Wear the appropriate workwear. Wear safety glasses (class 4/USA: Class IV) Use a suitable extraction system.
Risk posed by laser marking reaction products! A suitable extraction system must be used when laser marking due to the possible gener-
ation of gases, fumes and any other partially toxic by-product.
In individual cases, the reaction products may consist of static dust. If this enters any electrical systems it can cause short circuits leading to personal injury and material dam­age.
Risk posed by flammable or explosive materials! Class 4 laser radiation such as that emitted by the SpeedMarker 1300 may ignite materi-
als or cause explosions. Among others it should be ensured that:
Parameters are selected so that the material does not overheat The system is monitored if necessary Dust is extracted safely
There is no accumulation of any flammable residues or remnants in the workspace.
Gases, Fumes and Dust
Depending on the materials being marked and the parameters selected, laser marking may generate gases, fumes, aerosols or dust.
The toxicity of such by-products depends on the material. The operator is responsible for ensuring a suitable extraction system is in place and for compliance with the
relevant guidelines in order to protect individuals and the environment. The guideline VDI 2262 1…3 "Workplace air " provides, among other things, additional remarks. The operator must also ensure that gases, fumes or dust do not settle on the processing lens. Any dirt accu-
mulating on the processing lens can lead to a loss of performance, poor marking results and damage to the device.
Ausgabe 3.2, Stand 17/11/14 © TROTEC Produktions- u. Vertriebs GmbH 15 / 49 Technische Änderungen vorbehalten Freilingerstraße 99, A-4614 Marchtrenk
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