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Operation Manual
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trotec laser 1300 Operation Manual

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www.troteclaser.com
Operation Manual
SpeedMarker 1300
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SpeedMarker 1300
Trotec Produktions- u. Vertriebs GmbH cannot be held responsible for any direct or indirect damages, which result from using or working with the products electric cir­cuits or software described herein. The apparatus must be used only by trained and skilled personnel. Before use the manual should be read and followed carefully. Furthermore Trotec Produktions- u. Vertriebs GmbH reserves the right to change or alter any product described herein without prior notice.
In case of failure, please check the device first. If unsuccessful, please note all data of the device (year of manufacture, software version, etc.) and call us from a telephone next to the switched on device. For queries or technical problems please contact your dealer or Trotec Produktions- u. Vertriebs GmbH directly at the above address.
TROTEC PRODUKTIONS UND VERTRIEBS GMBH
Linzer Straße 156 A – 4600 Wels AUSTRIA
Tel.: ++43/7242/239-7000 Fax: ++43/7242/239-7380 E-Mail: techsupport@troteclaser.com www.troteclaser.com
Copyright This documentation with all illustrations is intellectual property of Trotec Produktions- u. Vertriebs GmbH. The entire documentation is given to the user for personal use only. This documentation must not be repro­duced or made available to others without our written permission. Any breach of law will be prosecuted.
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SpeedMarker 1300
Contents
1 Introduction ....................................................................................................................................... 5
Scope of SpeedMarker 1300 ...................................................................................................... 5
2 General Information ......................................................................................................................... 5
Operation Manual Use ................................................................................................................ 6
Intended Use .............................................................................................................................. 6
Disposal Remarks ....................................................................................................................... 7
3 Technical Data ................................................................................................................................ 16
SpeedMarker 1300 Dimensions ............................................................................................... 16
3.1.1 Interior (Standard version) .............................................................................................. 16
3.1.2 Interior (with software controlled Y-axis) ........................................................................ 17
3.1.3 Exterior dimensions ........................................................................................................ 18
Setup......................................................................................................................................... 19
Datasheet ................................................................................................................................. 20
4 EU – Declaration of Conformity ...................................................................................................... 8
5 Safety ................................................................................................................................................. 9
Laser Classification ..................................................................................................................... 9
Safety regulations ..................................................................................................................... 10
General Safety Information ....................................................................................................... 10
5.3.1 Safety-conscious Working .............................................................................................. 10
5.3.2 Safety Information for the User and/or Operating Personnel ......................................... 11
Laser Safety Information........................................................................................................... 11
Warning and Information Labels ............................................................................................... 12
Risks ......................................................................................................................................... 14
Gases, Fumes and Dust ........................................................................................................... 15
6 Transport and Installation ............................................................................................................. 23
Unoading, Inspection and Reporting Faults ............................................................................. 23
Scope of Supply (Standard Configurations) ............................................................................. 23
Transport in Packaging Case ................................................................................................... 24
Unpack the Machine ................................................................................................................. 24
Storage and Packaging ............................................................................................................ 25
Transport Protection ................................................................................................................. 25
Plant-internal tranport (Repositioning the System) ................................................................... 25
7 System Overview ............................................................................................................................ 26
General System Overview of SpeedMarker 1300 .................................................................... 26
Processing Area Layout............................................................................................................ 29
7.2.1 SpeedMarker 1300 Software controlled Z- and X-axis .................................................. 29
7.2.2 SpeedMarker 1300 Software controlled Z- X- and Y-axis .............................................. 30
7.2.3 General axis design ........................................................................................................ 30
Power Supply Connector .......................................................................................................... 31
Safet Devices ............................................................................................................................ 34
7.4.1 Main Switch .................................................................................................................... 34
7.4.2 Emergency Stop Device ................................................................................................. 35
7.4.3 Safety switches inside the safety door ........................................................................... 36
7.4.4 Laser protection glass .................................................................................................... 36
7.4.5 Laser protection shutter .................................................................................................. 36
7.4.6 Cover plate ..................................................................................................................... 36
8 Operation ......................................................................................................................................... 37
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SpeedMarker 1300
Control Elements on the Front of SpeedMarker 1300 .............................................................. 37
8.1.1 LEDs on the Keypad ...................................................................................................... 37
8.1.2 SpeedMarker 1300 Keypad ............................................................................................ 38
8.1.3 Emergency Stop and Automatic Start Button ................................................................. 38
Control Elements ...................................................................................................................... 32
8.2.1 Control Rack ................................................................................................................... 32
8.2.2 Laser Rack ..................................................................................................................... 32
8.2.3 Industrial-PC ................................................................................................................... 33
9 Commissioning............................................................................................................................... 39
General Instructions .................................................................................................................. 39
Installation of SpeedMarker 1300 ............................................................................................. 39
Before Commissioning .............................................................................................................. 39
Power On Procedure ................................................................................................................ 40
Manual Mode ............................................................................................................................ 41
9.5.1 Safety door ..................................................................................................................... 41
9.5.2 Software controlled X and Z-axis (optional: Y-axis) ....................................................... 41
Automatic Mode ........................................................................................................................ 42
9.6.1 Automatic mode sequence ............................................................................................. 42
SpeedMarker 1300 Power Off Procedure ................................................................................ 42
10 Setting up ........................................................................................................................................ 43
Setting up the Focus ................................................................................................................. 43
Positioning the Workpiece ........................................................................................................ 43
11 Troubleshooting ............................................................................................................................. 44
Error Analysis ........................................................................................................................... 44
Common Errors ........................................................................................................................ 44
12 Maintenance .................................................................................................................................... 46
General Maintenance ............................................................................................................... 46
Maintenance schedule .............................................................................................................. 47
Cleaning the Lenses ................................................................................................................. 47
Replacing the Filter Mat ............................................................................................................ 48
Observation window ................................................................................................................. 49
13 Disassembly.................................................................................................................................... 49
Sequence .................................................................................................................................. 49
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SpeedMarker 1300
1 Introduction
In choosing the SpeedMarker 1300, you have selected a second generation high-quality galvo laser marking system. The Yb fiber laser source means the system has an extremely long life-cycle and minimal mainte-
nance costs.
The combination of a high quality galvo scanner and a fiber laser produce highly precise marking results in short marking times.
This, together with the marking software and the available interfaces, provides a flexible and productive marking solution of the highest quality standards.
Scope of SpeedMarker 1300
This operational manual is valid for all construction stages and different options of SpeedMarker 1300.
SpeedMarker 1300 with Software controlled Z- and X-Axis SpeedMarker 1300 with Software controlled Z, X- und Y-Axis
For detailed information see chapter "Technical Data".
2 General Information
Strict compliance with the safety procedures described in this Operationmanual and exercising extreme cau­tion when using the equipment are essential for avoiding and reducing the possibility of personal injury or damage to the equipment.
All information, illustrations, tables, specifications and diagrams contained in this Operationmanual have been carefully compiled according to the art current at the time of going to press. No liability is accepted with regard to errors, missing information and any resulting damage or consequential loss.
Trotec Produktions und Vertriebs Ges.m.b.H. reserves the right to update any of the information, illustrations, tables, specifications and diagrams contained in this Operationmanual with regard to technical developments at any time without notice.
Any software incorporated in this equipment should only be used for the purpose for which it was supplied by Trotec Produktions und Vertriebs Ges.m.b.H. It is strictly prohibited for the user to undertake any alterations,
conversions, translations into another computer language or copies (except for any essential back-up copies). Trotec Produktions und Vertriebs Ges.m.b.H. is not responsible for any personal injury or material damage, of
either an indirect or specific nature, consequential loss, loss of commercial profits, interruption to business, or loss of commercial information resulting from the use of the equipment described in this manual.
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SpeedMarker 1300
Please read and follow this Operation Manual carefully, before installation and oper-
ation.
Ensure the operation manual is accessible at all times. Damage to persons and/or material can result from not following individual points of
the Operation Manual!!
If the Operation Manual is not observed, this area represents a particular danger for the operating personnel or the personnel responsible for maintenance.
Caution: This component is under voltage. In these areas strictly observe the safety in­structions regarding electricity. Care is to be taken in particular during maintenance and repair work.
Caution: In this area pay attention to the possible dangers of the laser beam.
Note or information on individual components of the device, that simplify the use or make it more understandable.
Only mark approved materials using suitable parameters Non-observance of the instructions for operation, maintenance and repair described
in this Operation Manual excludes any liability of the manufacturer if a defect occurs..
The system must only be operated, maintained and repaired, by personnel that are
familiar with the designated field of use and the dangers of the machine!
Perform maintenance and service according to the specifications in this operation manual
Use a suitable extraction system to remove fumes, dust or other reaction products Operation of the system is only permitted with equipment and spare parts supplied or
listed in the spare parts and consumables lists.
Use of the system in other areas is against the designated use. The manufacturer
does not admit liability for damage to personal and/or equipment resulting from such use.
Operation Manual Use
Operation of the system is only permitted with equipment and spare parts supplied or listed in the spare parts and consumables lists.
The following symbols are used for easier understanding of the Operation Manual:
Intended Use
The SpeedMarker 1300 is intended exclusively for laser marking using the supplied marking software.
The following points should also be observed as part of the intended use:
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SpeedMarker 1300
Enter the serial number, model and year of manufacture from the manufacturing label here.This information is important for troubleshooting problems and ordering replacement parts.
Disposal Remarks
Do not dispose the machine with domestic waste!
Electronic devices have to be disposed according to the regional directives on electronic and electric waste disposal.In case of further questions, please ask your supplier.
Use suitable tools if you have to disassembly the machine. All separate parts need to be sorted into the different material types and also be disposed according to the regional di­rectives on electronic and electric waste disposal.
Manufacturer's Label
The Manufacturer's Label is located on the backside of the machine.
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SpeedMarker 1300
EU – Declaration of conformity
for the purposes of EC machinery directive 2006/42/EC, appendix II 1. A
Maker
Community resident authorised to assemble technical documents
Trotec Laser Automation GmbH
Jochen Huber
Planckstr. 12
Trotec Laser Automation GmbH
88677 Markdorf
Planckstr. 12
88677 Markdorf
Description and identification of the machinery
Product/commodity
LWS1300-xx
Model
LWS1300
Standard number
0202
Project numberr
0202_SpeedMarker 1300
Commercial nameg
SpeedMarker 1300
ORder
0202
Function
Laser Workstation
It is expressly declared that the machinery fulfils all the relevant provisions, where appropriate, of the following EC directives.
2006/42/EG
Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC (recast) (1)
2004/108/EG
Directive 2004/108/EC of the European Parliament and of the Council of 15 December 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility and repeal­ing Directive 89/336/EEC
2006/95/EG
Directive 2006/95/EC of the European Parliament and of the Council of 12 December 2006 on the harmonisation of the laws of Member States relating to electrical equipment designed for use within certain voltage limits (codified version) (1)
References of the harmonised standards applied in compliance with article 7 paragraph 2
EN 60825-1:2007
Safety of laser products - Part 1: Equipment classification and requirements (IEC 60825-1:2007)
EN ISO 13849-1:2008
Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design (ISO 13849-1:2006)
EN ISO 12100:2010-11
Safety of machinery - General principles for design - Risk assessment and risk reduction. (ISO 12100:2010)
EN 61000-6-4:2007/A1:2011
Electromagnetic compatibility (EMC). Generic standards. Emission standard for industrial environ­ments
Markdorf, 27.11.2014
Place,date
Signature
i.A. Jochen Huber, Electric construction
EU – Declaration of Conformity
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SpeedMarker 1300
Class 2 (US: class II)
The accessible laser radiation of Class 2 (US: calss II) laser systems does not pose any hazard for the skin. Any short-term radiation of the eyes also poses no risk due to the low level output. In the event of longer, more intensive radiation, the eye is protected by the natural lid reflex.
The SpeedMarker 1300 uses a Class 2 (US: calss II) pilot laser. In order to prevent irrita-
tion of the eyes during operation, the operator should not look directly at the laser source. Diffuse reflections of the pilot laser are entirely harmless.
Class 4 (US: class IV)
High powered lasers (visible or invisible) considered to present potential acute hazard to the eye and skin for both direct (intrabeam) and scatter (diffused) conditions. Also have potential hazard considerations for fire (ignition) and byproduct emissions from target or process materials. It is the responsibility of the operator of the machine to take take appropriate messure­ments to eliminate any dangers such as fire or explosions through the laser beam.
When dealing with class 4 (US: class IV) laser follow the following precautions:
According to BGV B 2 „Laser Emission“ a trained laser safety officer hast o
be appointed to evaluate potentiial hazards and to ensure that appropriate control measurers are implemented.
The laser controlled area shall be posted with appropriate warning signs or warning
lamps.
The laser controlled area shall be defined to contain the laser radiation. Also it must be protected agains unauthorized acess. The operator of class 4 laser systems always has to wear appropriate safety
glasses.
An indicator (typically a light) to provide a warning of laser emission in advance of
and during the emission time;
3 Safety Information
Laser Classification
The laser safety class indicates the risk potential based on the level of accessible laser radiation. The SpeedMarker 1300 is a Class 2 laser marking system as per DIN EN 60825-1 “Safety of laser products”.
Integrated laser source of the SpeedMarker 1300 is a Speedmarker FL , Class 4 (US: class IV) laser marking system identified according to DIN EN 60825-1.
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SpeedMarker 1300
The general ordinances and directives listed above may differ according to locality, region or country. Therefore, always observe the directives applicable to you.
The customer is always responsible for carrying out all safety requirements as TROTEC Produk­tions und Vertriebs Ges.m.b.H. has no influence over the proper use of the machine. The system integrator is responsible for observing the directives listed above when integrating our laser systems
All personnel involved in installation, set-up, operation maintenance and repair of the ma­chine, must have read and understood the Operation Manual and in particular the "Safety" section. The user is recommended to generate company-internal instructions considering the professional qualifications of the personnel employed in each case, and the receipt of the instruction/Operation Manual or the participation at introduction/training should be acknowledged in writing in each case.
The machine must only be operated by trained and authorized personnel. The scopes of competence for the different activities in the scope of operating the
machine must be clearly defined and observed, so that under the aspect of safety no unclear questions of competence occur. This applies in particular to activities on the electric equipment, which must only be performed by special experts.
For all activities concerning installation, set-up, start-up, operation, modifications
of conditions and methods of operation, maintenance, inspection and repair, the switch-off procedures that may be provided in the Operation Manual must be ob­served.
Safety regulations
The following directives and ordinances must be observed to avoid hazards when operating TROTEC laser systems.
EN 60825-1 Safety of Laser Products - Part 1: Equipment Classification, Requirements and
User´s Guide EN 60950 Safety of Information Technology Equipment EN 61010-1 Safety Requirements for Electrical Equipment for Measurement, Control and
Laboratory Use; General Requirements BGV B2 (VBG93) Laser beam UL 60950 Standard for Safety for Information Technology Equipment UL 31011-1 Electrical Equipment for Laboratory Use - Part 1: General 21 CFR 1040.10 Performance Standard for Light Emitting Products - Specific Laser Products 21 CFR 1040.11 Performance Standard for Light Emitting Products - Specific Purpose Laser
Products
General Safety Information
3.3.1 Safety-Conscious Working
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SpeedMarker 1300
No working methods are permitted that affect the safety of the machine. The operator must also ensure that no unauthorized persons work with the machine
(e.g. by activating equipment without authorization).
It is the duty of the operator, to check the machine before start of work for externally
visible damage and defects, and to immediately report changes that appear (includ-
ing behavior during operation) that affect the safety.
The user must provide that the machine is only operated in perfect condition. The user must guarantee the cleanness and accessibility at and around the machine
by corresponding instructions and controls.
Principally, no safety components may be removed or disabled (already here we em-
phasize the imminent dangers, for example severe burns, loss of eye-sight). If the re-
moval of safety components is required during repair and service, the replacement of
the safety components must be performed immediately after completion of the ser-
vice and repair activities.
Preparation, retooling, change of work piece, maintenance and repair activities must
only performed with equipment switched off, by trained personnel.
It is forbidden to perform unauthorized modifications and changes to the machine. It
is emphasized, that any unauthorized modifications to the machine are not permitted
for safety reasons.
Without safety precautions, the following risks exist with exposure to laser radiation:
Eyes: Burns to the retina for NIR (Near Infra Red) LASER
Skin: Burns
Clothing: Danger of fire
The laser beam must never be directed onto persons or animal!
Never try to modify or remove the safety devices or cover of the laser head!
Never try to modify or disassemble the laser and do not try to start up a system that
had been modified or disassembled
Dangerous radiation exposure can result from the use of operation or
adjustment equipment other than that described here, and if different operational methods are performed.
3.3.2 Safety Information for the User and/or Operating Personnel
Laser Safety Information
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SpeedMarker 1300
The warning and information labels are attached in such positions of the machine that could represent a source of danger during set-up and operation. Therefore, follow the in­formation on the labels. If labels are lost or damaged, they must be replaced immediately
13
6
4 3
7
6
3 8
8
10
1 1 2
3
2
3
4
5
3
Warning and Information Labels
Front View
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SpeedMarker 1300
1 2
3
4
1
2
22334
4 1 3
3
Right Side View Left Side View
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SpeedMarker 1300
Risk posed by the incorrect actions of untrained individuals! The improper use of the machine can lead to injury and/or damage to the machine.
Inform personnel about the machine’s function and any other risks and record this in
the training records. Observe official regulations regarding the operation of machines and accident prevention regulations
Risk posed by missing, faulty or bridged safety installations and machine components! Faulty or missing safety installations and machine components can lead to death, injury
and/or damage to the machine.
Check carefully that safety installations and machine components are functioning
properly and are fault free.
The specified actions should be undertaken immediately if parts are faulty or defec-
tive.
Risk posed by incorrect operation (in particular in setup-mode)! Setting and operating the machine with limited knowledge of its function can lead to injury
and/or damage to the machine.
Read and observe the operating and safety instructions before commissioning the
machine!
Risk posed by incorrect operation by unauthorised individuals! Setting and operating the machine with limited knowledge of its function can lead to injury
and/or damage to the machine.
Never leave the machine unattended while in operation. Turn off the machine at the main switch when not in use.
Risk posed by missing machine signage! Making the wrong assumptions can lead to the risk that the machine is operated incor-
rectly.
Replace missing machine signage.
Risk posed by non-repairable faults! Any non-repairable fault may damage the machine.
Turn off the machine and call customer service!
Risks
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SpeedMarker 1300
Risk posed by using inferior spare parts or parts of other manufacturers! The use of inferior spare parts or parts produced by other manufacturers impairs the
safety of the machine and invalidates the Declaration of Conformity (CE) supplied with it.
Wear parts or damaged mechanical, safety or electrical components should be re-
placed by original spare parts.
Risk posed by missing protective equipment!
Wear the appropriate workwear. Wear safety glasses (class 4/USA: Class IV) Use a suitable extraction system.
Risk posed by laser marking reaction products! A suitable extraction system must be used when laser marking due to the possible gener-
ation of gases, fumes and any other partially toxic by-product.
In individual cases, the reaction products may consist of static dust. If this enters any electrical systems it can cause short circuits leading to personal injury and material dam­age.
Risk posed by flammable or explosive materials! Class 4 laser radiation such as that emitted by the SpeedMarker 1300 may ignite materi-
als or cause explosions. Among others it should be ensured that:
Parameters are selected so that the material does not overheat The system is monitored if necessary Dust is extracted safely
There is no accumulation of any flammable residues or remnants in the workspace.
Gases, Fumes and Dust
Depending on the materials being marked and the parameters selected, laser marking may generate gases, fumes, aerosols or dust.
The toxicity of such by-products depends on the material. The operator is responsible for ensuring a suitable extraction system is in place and for compliance with the
relevant guidelines in order to protect individuals and the environment. The guideline VDI 2262 1…3 "Workplace air " provides, among other things, additional remarks. The operator must also ensure that gases, fumes or dust do not settle on the processing lens. Any dirt accu-
mulating on the processing lens can lead to a loss of performance, poor marking results and damage to the device.
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SpeedMarker 1300
4 Technical Data
SpeedMarker 1300 Dimensions
4.1.1 Interior (Standard version)
Figure 1: Top view
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Figure2: Front view
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SpeedMarker 1300
4.1.2 Interior (with software controlled Y-axis)
Figure 3. Top view with Y-axis
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Figure 4: Front view with Y-axis
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SpeedMarker 1300
4.1.3 Exterior dimensions
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Figure 5: Front and side view
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SpeedMarker 1300
Setup
Figure 6: Setup
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SpeedMarker 1300
Laser (Fiber Laser)
Laser
Q-Switched Yb-Fiber Laser, maintenance free
Wavelength
1064 nm ± 8
Pulse Duration
110 ns ± 20
Beam Quality
M² < 1,5
Power stability
better ± 5%
Cooling
Air cooled
Laser type
FL 10
FL 20
FL 30
FL 50
Max. average output power
10 W
20 W
30 W
50 W
Max. Pulse Energy
0,5 mJ
1 mJ
1 mJ
1 mJ
Pulse Repetition Rate
20-80 kHz
20-80 kHz
30-80 kHz
50-80 kHz
Integrated Pilot Laser
  
Galvo System
Stand­ard:
F-160
Lens / Focal length
F-100
F-254
F-330
F-420
Marking area [mm x mm]
70 x 70
120 x 120
190 x 190
240 x 240
310 x 310
Focus Diameter
~ 27 µm
~ 45 µm
~ 68 µm
~ 88 µm
~ 112 µm
Writing Speed
(Option high speed scan head)
640 cps – 1 mm single line with F = 160 mm
(900 cps – 1 mm single line with F = 160 mm)
Positioning Speed
(Option high speed scan head)
10.000 mm/s with F = 160 mm
(15.000 mm/s with F = 160 mm)
Datasheet
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SpeedMarker 1300
Workstation
Interior dimensions (W x D)
1250 x 898 mm²
Door opening (W x H)
1100 x 377 mm²
Door
Manual and/or automatic
Maximum part size (W x D)
S. drawings – depends on shape
Maximum part height* Depends on lens
*27 mm less with optional Y­axis
557 mm
F-100
480 mm
F-160
330 mm
F-254
235 mm
F-330
129 mm
F-420
Maximum load
200 kg (50kg with y-axis)
Working table
Aluminum T-slot plate (Isel PT 25): 1100 x 375 mm² 1000 x 450 mm² with software controlled Y-axis
Axis
Software controlled Z- and X-axis: standard Y-axis: optional
Traveling distance Z-axis
530 mm
Traveling distance X-axis
810 mm
Traveling distance Y-axis
325 mm
Maximum marking field with X-axis [W x D in mm]
880 x 70
930 x 120
1010 x 190
1050 x 240
1120 x 310
Maximum marking field with X- and Y-axis* [W x D in mm] *Option
880 x 395
930 x 445
1010 x 515
1050 x 565
1120 x 635
Color
RAL 3002, RAL 7016, RAL 7035
Control
Computer
Industrial PC as 19" Rack Unit, 3RU high, 4 GB RAM, HDD 250 GB, DVD ROM, Windows® 7
Interfaces
USB, Ethernet, RS232,
Interfaces Laser
Laser-Interlock, Marking-Start (24 VDC), Marking-Stop (24 VDC), E-Stop, Error-Reset, Laser-Busy, optional digital I/O’s (24 VDC),
Software
SpeedMark
Tolerance on dimension: 1%
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SpeedMarker 1300
Options / Accessories
Optional lenses and galvo scan­ners
F-100, F-160, F-254, F-330, F-420 High speed scan heads with lenses (no F-420 lens in combination with high speed scanner)
Axis system
Software controlled Y-axis
Focus Finder
Second pilot laser for precise and user friendly adjustment of work­ing distance
Software
DirectMark printer driver: Laser marking as easy as printing. Inde­pendent from software
Extended I/O interface
Additional in- and outputs, 24 VDC
Additional optional accessories
Rotary unit with different chucks Counter bearing for rotary unit Base plate for rotary unit Foot switch for efficient and user friendly control of the system Exhaust systems Transport reels
Dimensions / Installation / Laser Safety
Dimensions (W x H x D)
1300 x 1790 x 960 mm³
Weight (with Laser)
380 kg (400 kg with Y-axis)
Ambient conditions
Operating temperature range +5 to +35° C. Relative humidity max. 90 %; Non-Condensing
Electrical Requirements
115 - 230 VAC, 16 A, 50/60 Hz, 1/N/PE
Power Consumption
< 1100 W
System Protection
Marking Head: sealed against spray water (IP 54) Laser Rack Unit: dust protected (IP20)
Laser class
CDRH Laser Safety Laser Class 2 CE tested
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SpeedMarker 1300
CAUTION
The lens unit should only be uncovered following installation. The lenses are high quality optical components which must be kept clean in order to ensure optimum marking results.
Never touch the lenses with bare fingers!
5 Transport and Installation
Unoading, Inspection and Reporting Faults
After unloading:
Inspect the machine and machine components for transportation damage. Check screws and screw joints Check the delivery for completeness. Remove all transport packaging.
In the event of transportation damage or incomplete delivery:
Record all details in writing immediately. Note all claims on the transportation documents. Photograph any damage. Send report to TROTEC.
Scope of Supply (Standard Configurations)
1x SpeedMarker 1300
2x key for SpeedMarker 1300 2x key for Industrial PC
2x key for laser rack  1x CD with marking software 1x CD with Windows Backup 1x lens cleaning kits 1x Allen key set 1x IEC connector 1x extraction system connection cable (optional)
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SpeedMarker 1300
CAUTION During transport the transport case can slip, tip or fall over.
Alsways secure the transport case and take into account the center of gravity of the box.
Center of gravity
Tilt
Shockwatch crossbar
(in front)
Top
Vertical tightening straps
Transport in Packaging Case
The System may only be transported in the original packaging and must be secured against slippage and tip­ping. The packaging case . Unload the transport case with a suitable forklift.
Unpack the Machine
Only trained and authorised personned are permitted to tranport and unpack the machine. To avoid that any wooden parts are falling off or the machine is tipping, be very careful when opening the
transport case. Two persons are needed to unpack the machine.
Position the transport case on level ground. Remove the vertical tightening straps. Remove the top of the transport case.
Screws for
Side panel
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SpeedMarker 1300
CAUTION
When transporting the System over great distances the orignial tranport box including in­terior protection needs to be used.
Storage and Packaging
The storage location must be free of caustic materials, vapors and combustible materials. In storage room or packaged with adequate weather protection.
Storage conditions:
Storage temperature: +0 bis +40°C (+0 to104°F) Relative humidity: max. 85%
Transport Protection
Once the SpeedMarker 1300 has been unpacked from the wooden packaging, remove the plastic foam from the front of the machine and at the door mechanism. Foam might be placed above and below the door weight.
Interior protection on the door mechanism
Plant-internal tranport (Repositioning the System)
The LWS needs to be transported in an upright position; avoid any strong vibrations.
1. Shut off the machine using the main switch.
2. Unplug the electrical supply.
3. Remove the exhaust system.
4. Use an appropriate fork lift to slightly lift the System,
5. Reposition and
6. Park the System on clean, solid level ground again.
7. Adjust the machine, setup the electrics and carry out a performance test.
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SpeedMarker 1300
1
Safety glass
6
Feet
2
Safety door
7
Keypad
3
Control Rack
8
Monitor, keyboard and mouse
4
Laser Rack
9
Emergency Stop button
5
Industrial-PC
10
Start button
1
2
3
4
5
6
1098
7
6 System Overview
General System Overview of SpeedMarker 1300
It consists of the the following components and functional units.
Front view:
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SpeedMarker 1300
1
Swivel arm
2
Power supply connector
1
Protection cover
2
Cover
1
2
1
2
Right hand side:
Left hand side:
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SpeedMarker 1300
1
Extraction system connector
1
Rear view:
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SpeedMarker 1300
Processing Area Layout
The processing area contains the axis system. The processing area is closed during the marking process.
Laser head Extraction T-slot plate Lighting
6.2.1 SpeedMarker 1300 Software controlled Z- and X-axis
Limit switch (left side)
Axis drive
Limit switch (right side)
Axis drive assembly
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SpeedMarker 1300
6.2.2 SpeedMarker 1300 Software controlled Z- X- and Y-axis
Limit switch (at the back)
Limit switch (in front)
Axis system
6.2.3 General axis design
Each axis system consists of a linear servo axis with precision. Z- and Y-axis with tandem-axis and the X-axis have two limit switches and two mechanical stops. The laser head is mounted above the adapter plate on the X-axis. The X-axis is mounted on the Z-axis. The Y-axis is a movable table where objects can be placed.
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SpeedMarker 1300
1
Extraction system connector
2
Power supply connector
1
2
Power Supply Connector
The power supply connector is at the rear of the SpeedMarker 1300 The air assist hose (with 40mm) can be connected.
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SpeedMarker 1300
1
Main switch
2
LCD display
1
System ready
Control lamp
2
Shutter
Control lamp
3
Laser busy
Control lamp
4
Main laser switch
5 EMERGENCY STOP
Switch
6
System Alarm
Button
7
Key switch
1
2
24 1
3
5 6 7
Control Elements
The control elements consist of:
Control Rack Laser Rack Industrial-PC
6.4.1 Control Rack
The control module controlls the safety door, automatic mode,…
6.4.2 Laser Rack
The laser rack controlls the laser head and laser rack.
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SpeedMarker 1300
1
PC protective cover
1
6.4.3 Industrial-PC
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SpeedMarker 1300
Do not alter or deactivate the safety switches or protective covers on the laser head or the machine.
All safety and protection devices must be installed and fully functional every time the ma­chine is put into operation.
Safety Devices
The SpeedMarker 1300 is fitted with the following safety devices:
Main switch Emergency stop button Safety switches on the safety doors Observation window of laser protection glass Laser protection shutter Cover plates
6.5.1 Main Switch
The main switch is situated at the system control unit at the lower part of the machine. With the main switch the entire machine but also the laser get switched off
Main switch
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SpeedMarker 1300
gency stop button
Press the "Emergency stop" button
2. Acknowledge the
emergency stop error message
Press the "ON" button on the keypad
3. Acknowledge the
laser error mes­sage
Press the "ON" button on the keypad
OR: Press the "System alarm" button on the laser rack module
"System Alarm" button
"Start" button
"Emergency stop" button
Keypad: "ON" button
6.5.2 Emergency Stop Device
There is one emergency stop button located on the front of the SpeedMarker 1300 and a second emergency stop button on the laser module.
The function of the emergency stop device is
Firstly: to prevent any risks to the operating personnel. Secondly: to avoid any damage to/destruction of the machine/material.
The emergency stop automatically shuts off the electric circuit. The laser beam is interrupted by the shutter. All
movements are stopped. When the emergency stop function is triggered, an error message is displayed.
6.5.2.1 Emergency stop acknowledgement - Steps
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SpeedMarker 1300
ATTENTION
All protection plates must be mounted all times.
6.5.3 Safety switches inside the safety door
The monitoring todetermine whether a safety guard is open or closed is performed by two protective switches.
The marking process can not be started when the safety doors are open. However the pilot laser stays active.
6.5.4 Laser protection glass
The light green observation window in the front door is made of laser protection glass in accordance with DIN
EN 201. The glass consists of a special material depending on the type of laser used and which absorbs the laser radiation. The glass should be replaced if it becomes damaged.
6.5.5 Laser protection shutter
If a safety circuit in the laser cell is open, the laser protection shutter shuts momentarily. For reasons of safety
this disconnection functions via safe components. The laser is interrupted mechanically. An error message is issued.
6.5.6 Cover plate
Cover plates protect from laser light.
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SpeedMarker 1300
Power
The SpeedMarker 1300 power supply is switched on
ON
The SpeedMarker 1300 control mechanism is switched on
Laser – Laser
The laser marker is active
Error
There is an error which has not yet been acknowledged
Auto
Automatic mode is active
"Start" button
"Emergency Stop" button
Keypad
7 Operation
Control Elements on the Front of SpeedMarker 1300
7.1.1 LEDs on the Keypad
The LEDS on the control panel have the following meanings:
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SpeedMarker 1300
Used to acknowledge the system once it has been switched on, or after an emergency stop or fault
ON button
Key switch
Used to select either au­tomatic or manual mode
No function
Light
Used to switch the light­ing in the processing area on or off
Used to move the Z-axis upwards
Z axis move up
Open safety door
Used to open the safety doors
Used to move the Z-axis downwards
Z axis move down
Close safety door
Used to close the safety doors
Used to move the Y-axis forwards
Y axis move forward
(optional)
Y axis move backward
(optional)
Used to move the Y-axis backwards
Used to move the X-axis left
X axis move left
(optional)
X axis move right
(optional)
Used to move the X-axis right
EMERGENCY STOP
Used to stop the
SpeedMarker 1300 in an emergency (PC power supply remains uninterrupted)
Automatic Start Button
Used to start pro­cessing in automatic mode
7.1.2 SpeedMarker 1300 Keypad
7.1.3 Emergency Stop and Automatic Start Button
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SpeedMarker 1300
The ambient air temperature must be between +15°C und +35°C and the relative air
humidity not exceed 90% (non-condensing).
If the system has been subject to significant temperature variations, it must be brought
back to room temperature before being commissioned.
A laser system consists of high quality electrical and optical components. Mechanical
stresses, vibrations and impacts must always be avoided.
There must be sufficient air supply to both 19” modules. The accumulation of heat due
to covered ventilation slots or filter pads can damage the system.
Remove the entire packaging material. Remove all transport protection. The machine must stand upright. Check if the supply voltage and frequency are correct. Check if the power cable is intact and replace it if necessary. Check if the power plug is undamaged and intact. Before connecting the power cable to the SpeedMarker 1300 or the socket, turn the
main switch on the SpeedMarker 1300 to the OFF position.
Check if the laser protection glass is intact.
Check the electrical installation is complete and the input voltage is correct. Ensure that the optical components are free from dust and dirt. Have the protective covers been removed from the focusing objective lens? Check the environmental conditions against the technical specification. Are you familiar with the laser safety regulations? Have all laser safety measured been fulfilled?
The system may then only be switched on once all provisions for complying with laser
safety have been checked by an authorised individual and confirmed to have met the standards.
8 Commissioning
General Instructions
Installation of SpeedMarker 1300
Before Commissioning
In order to ensure the unit is installed correctly, the following points should be checked:
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SpeedMarker 1300
Power On Procedure
1. Switch on the SpeedMarker 1300 main switch.
2. The Industrial PC gets switched on automatically. Alternatively it can be switched on manually by press­ing the button behind the protective cover.
3. Switch on the laser rack by pressing the "I/O“ switch.
4. Turn the key swith on the laser rack module 90° clockwise (so it is horizontal).
5. Wait for the system to be powered up and the SpeedMark software to start..
6. Unlock the emergency stop button if necessary. See chapter "Emergency Stop Device"
7. Turn the key switch for manual or automatic mode.
8. The SpeedMarker 1300 is now ready for operation.
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SpeedMarker 1300
Used to move the Z­axis upwards
Z move up
Used to move the Z­axis downwards
Z move down
Used to move the Y­axis forwards
Y axis move forward
(optional)
Y axis move backward
(optional)
Used to move the Y-axis backwards
Used to move the X­axis left
X axis move left
(optional)
X axis move right
(optional)
Used to move the X-axis right
CAUTION
Risk of crushing when moving the axis.
Manual Mode
When turning the key switch to manual mode all functions of the machine can be carried out manually. Manual mode is used to check the machine and test the marking. Marking is only possible when the safety door is closed. Please note the safety door can be opened and closed manually.
The functions are:
Open and close the safety doors. Move the axis manually. Start the marking process.
8.5.1 Safety door
Use the “Open safety doors” and “Close safety doors” buttons on the keypad to open and close the safety
doors.
8.5.2 Software controlled X and Z-axis (optional: Y-axis)
Use the following buttons to move the axis manually:
The axis are restricted by the upper and lower limit switches. When travelling down- or upwards, take care that the objective does not collide with the workpiece. After starting the SpeedMarker 1300 or carrying out an emergency stop acknowledgement a reference run
neds to be performed. Referencing can be started manually within the marking software or automatically when starting the marking software.
In automatic mode the axis are controlled by the Industrial PC.
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SpeedMarker 1300
INFO
The key switch needs to be set to AUTO and the laser rack control software has booted up. .
Automatic Mode
When the key switch is set to auto mode all functions of the machine will be carried out automatically. Auto mode is used for an automatic production process. Marking is only possible when the safety door is closed. Please note the safety door can be opened and closed manually.
8.6.1 Automatic mode sequence
1. Use the “Automatic Start button” to start the marking process.
2. The safety door closes.
3. The marking process is carried out automatically.
4. The safety doors open once the marking is completed.
5. Use the “Automatic Start button" to start a new marking process.
SpeedMarker 1300 Power Off Procedure
1. Stop the software on the industrial PC.
2. Shut down the laser PC operating system.
3. The SpeedMarker 1300 may be switched off using the main switch on the control rack as soon as the industrial PC operating system has been shut down.
4. Now the SpeedMarker 1300 is switched off.
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SpeedMarker 1300
CAUTION
Risk of injury when working with mechanical components.
It is absolutely essential to maintain the correct focal distance for every laser marking process. Only when in focus will the laser beam achieve the power den­sity necessary for permanent and clearly legible marking.
Lens
Focal distance (A)
F-100
~134,6 mm
F-160
~211,6 mm
F-254
~361,6 mm
F-330
~456,59 mm
F-420
~562,59 mm
B
A
C
9 Setting up
Setting up the Focus
Prior to any marking it is therefore necessary to set the correct focal distance between the marking head and the workpiece. An incorrect focal distance is the most common cause of poor or even indistinguishable markings.
Position the laser by moving the Z-axis until the ideal marking result has been reached. The focal distance (A) is measured between the lower edge of the galvo head (B) and the upper surface of
the workpiece (C). The correct focal distance depends on the lens used (focal length).
Positioning the Workpiece
Use the “Border Mark” function in the marking software to indicate the marking field with the pilot laser. Move the workpiece under the laser until it is in the correct marking position.
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SpeedMarker 1300
Maintenance and repair work should only be carried out by Trotec Produk­tions und Vertriebs Ges.m.b.H. or one of its authorised personnel under ob­servation of the safety regulations.
Possible Error Messages at Control Rack
Troubleshooting
Emergency stop button
Unlock the emergency stop button and acknowledge the error
Safety door error
Start the safety door again in manual mode; if necessary, check the safety doors for heaviness/lack of movement
Output error
The electronic output of the cell control system has been overloaded; switch the main switch off and on again.
Problem
Possible Cause
Resolution
Not possible to turn on laser
module
System switched off
Turn on main switch
The key is missing from the key switch on the laser module or is in the vertical position.
Place the key in the switch on the laser module and turn to the horizontal position
Emergency stop button has been activated
Release the emergency stop button
System power plug not installed correctly
Check the System power plug has been in­stalled correctly
Error notification
10 Troubleshooting
This chapter should assist maintenance personnel with the identification and resolution of operational faults based on error messages and symptoms.
Movements and functions may only be performed when there are no errors and all devices are ready for oper­ation. This state is prerequisite for starting the SpeedMarker 1300. If this state changes during operation, the
laser cell stops.
The error must be acknowledged using the “ON” button on the keypad.
Error Analysis
If an error occurs, the “Error LED” light flashes on the keypad. The error may be read on the display.
Common Errors
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SpeedMarker 1300
Problem
Possible Cause
Resolution
Not possible to turn on laser
module
Incorrect or no voltage supply to the System
Check the System 230/110V power supply
Laser module power plug not in­stalled correctly
Check the laser module power plug has been installed correctly
Faulty fuse in laser power supply
Replace fuse
Not possible to turn on SpeedMarker 1300
Emergency stop button has been activated
Release the emergency stop button
System power plug not installed correctly
Check the System power plug has been installed correctly
Incorrect or no voltage supply to the System
Check the SpeedMarker 1300 230/110V power supply
Error message on loading the program
Plug or cable not installed cor­rectly
Check the plug and cable are in­stalled correctly Check the installation
Laser power supply switched off
Turn on main switch
Software not installed correctly
Re-install software
Software terminated irregularly
Restart PC
No laser beam
Laser not in focus
Check working distance
Shutter is closed
Open shutter - if not possible check interlock circuit
Incorrect laser parameters
Check the parameters in the pro­gram. Use suitable parameters for the material and application
Focussing lens dirty
Check the lens for dirt and clean as required.
Insufficient laser output
Laser not in focus
Check working distance
Incorrect laser parameters
Check the parameters in the pro­gram. Use suitable parameters for the material and application
Focussing lens dirty
Check the lens for dirt and clean as required.
Missing symbols
Focussing lens dirty
Check the lens for dirt and clean as required.
Surface of the material dirty
Clean material surface
The marking plane is not parallel to the focussing lens
Ensure that the entire marking sur­face is parallel to the focussing lens
Other faults
Contact TROTEC Support
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SpeedMarker 1300
CAUTION
Before any maintenance work takes place, ensure that the power supply has been switched off and the system is de-energised.
All maintenance work must be carried out according to the safety regulations.
Using explosive or flammable cleaning agents present a ristk of fire or explosion:
No flammable or explosive liquide is allowed to be stored near the machine.
INFO
In order to ensure the maximum availability and lifetime of the system, we recommend you regularly check the filter system and ventilation and keep the surrounding area clean. A visual inspection of the lenses is likewise recommended before switching on the sys­tem.
11 Maintenance
General Maintenance
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SpeedMarker 1300
Daily
Weekly
Monthly
Annually
System Component
Lenses
Check If necessary clean
Guide bar for door weights
Clean
Entire working area – general cleaning
Clean
Visual inspection of laser pro­tection glass for integrity
Check if necessary replace
Function check of every individ­ual emergency stop devices
Check
Visual inspection of the safety door cables for integrity
Every 6 month Check If necessary re­place
Exhaust System
Filter
According tot he operation manual oft he exhaust system
Filter mat
Activated carbon filter
INFO
Laser optics are highly sensitive and their surfaces are not as hard as traditional glass. They can also be easily damaged by cleaning. It is therefore necessary to en­sure that any dirt is removed using a suitable suction device and that the surrounding area is cleaned regularly.
Never touch the optical components with your fingers! Oily or dirty hands may damage the lens surfaces.
To remove larger pieces of dirt, only use a soft lens cleaning cloth in conjunction with high proof (min. 98 %) alcohol or special lens cleaning liquid.
Do not dip the cleaning cloth in the cleaning solution. This contaminates the solution and makes it unusable. Place drops of the solution on the cloth!
Do not use any tools or hard objects to clean the surfaces. Scratches cannot be repaired.
Small bellows should be used to remove dust.
Do not use compressed air as it contains small quantities of oil and water.
Maintenance schedule
Cleaning the Lenses
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SpeedMarker 1300
Distribute the cleaning fluid carefully using small circular motions. Start at the centre of the lens and move outwards to the edge. Keep moving the cloth until the entire surface is clean.
Do not exert any pressure on the lens.
Filter mat cover
Replacing the Filter Mat
This laser system is fitted with a ventilation system. A filter mat is used to protect the electronic components from dust and dirt in the ambient air.
This filter mat should be checked and replaced at regular intervals in order to ensure optimum cooling. The filter mat is located behind the ventilation slots on the front of the laser rack or PC.
Filter Mat Laser Rack
Filter Mat Industrial PC
Filter mat cover
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SpeedMarker 1300
CAUTION
Injury may occur when disassembling the machine. Therefore always wear suitable protective clothing (Safety glasses, safety shoes, and so on).
CAUTION
The machine must be disconnected from the power supply.
INFO
Always use suitable tools to disassembly the machine. Mind the springs!
Observation window
The observation window is made of a special, coloured plastic. In order not to damage it, it should only be cleaned with clean water and possibly a little detergent if necessary. Use a soft cloth in order not to scratch the
surface. Benzene, alcohol, acetone, solvent or similar cleaning agents will damage the laser protection glass, which
must be replaced immediately. Scratches must also be avoided. The laser protection glass must be replaced immediately if it becomes
scratched.
12 Disassembly
Sequence
1. Remove all work pieces from the processing area.
2. Press the "Emergency stop" button.
3. Shut of the laser souce module
4. Switch off the main switch.
5. Remove the exhaust system.
6. Disconnect the power supply.
Follow the special disposal instruction
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