Trotec TGP 1025 E Original Instructions Manual

TGP 1025 E

EN

ORIGINAL INSTRUCTIONS

GARDEN PUMP

TRT-BA-TGP1025E-TC2018-64-001-EN

Table of contents

Notes regarding the instructions ..........................................2

Safety .....................................................................................2

You can download the current version of the instructions and
the EUdeclaration of conformity via the following link:

Information about the device................................................6

Transport and storage...........................................................7

Assembly and installation.....................................................7

Operation .............................................................................10

Errors and faults..................................................................11

Maintenance ........................................................................12

Technical annex...................................................................13

Disposal ...............................................................................14

Declaration of conformity ...................................................15

Notes regarding the instructions

Symbols

Warning of electrical voltage

This symbol indicates dangers to the life and health of
persons due to electrical voltage.

Warning

This signal word indicates a hazard with an average
risk level which, if not avoided, can result in serious
injury or death.

Caution

This signal word indicates a hazard with a low risk
level which, if not avoided, can result in minor or
moderate injury.

Note

This signal word indicates important information (e.g.
material damage), but does not indicate hazards.

Info

Information marked with this symbol helps you to carry
out your tasks quickly and safely.

Follow the manual

Information marked with this symbol indicates that the
instructions must be observed.

TGP 1025 E

https://hub.trotec.com/?id=42891

Safety

Read this manual carefully before starting or using the
device. Always store the manual in the immediate vicinity
of the device or its site of use!

Warning
Read all safety warnings and all instructions.

Failure to follow the warnings and instructions may
result in electric shock, fire and/ or serious injury.

Save all warnings and instructions for future
reference.

This appliance can be used by children aged from
8years and above and persons with reduced physical,
sensory or mental capabilities or lack of experience
and knowledge if they have been given supervision or
instruction concerning use of the appliance in a safe
way and understand the hazards involved.
Children shall not play with the appliance. Cleaning and
user maintenance shall not be made by children
without supervision.

General safety

• Do not use the device in potentially explosive rooms.

• Do not use the device in aggressive atmosphere.

• Check accessories and connection parts for possible
damage prior to every use of the device. Do not use any
defective devices or device parts.

• Before carrying out maintenance, care or repair work on
the device, remove the mains plug from the mains socket.
Hold onto the mains plug while doing so.

• When positioning the device, observe the minimum
distances from walls and other objects as well as the
storage and operating conditions specified in the Technical
data chapter.

• Do not remove any safety signs, stickers or labels from the
device. Keep all safety signs, stickers and labels in legible
condition.

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General safety warnings – Electrical safety

General safety warnings – Personal safety

• The device is to be supplied with a rated residual current
of no more than 30mA by means of an RCD (Residual
Current protective Device).

• Ensure that all electric cables outside of the device are
protected from damage (e.g. caused by animals). Never
use the device if electric cables or the power connection
are damaged!

• The electrical connection must correspond to the
specifications in chapter Technical data.

• Insert the mains plug into a properly secured mains
socket.

• Switch the device off and disconnect the power cable from
the mains socket when the device is not in use.

• Do not under any circumstances use the device if you
detect damages on the mains plug or power cable.
If the supply cord is damaged, it must be replaced by the
manufacturer, its service agent or similarly qualified
persons in order to avoid a hazard.
Defective power cables pose a serious health risk!

• Should the connection line of the device be damaged, it
must be replaced by the manufacturer, his customer
service or similarly qualified personnel in order to avoid
hazards.

• Should there be a risk of flooding, install the plug
connections in a flood-proof area. There is a risk of

electric shock!

• Make sure that the mains voltage corresponds to the
specifications on the nameplate.

• Have all electrical installations carried out by an expert
according to the national regulations and the device­specific requirements.

• Hold onto the mains plug while pulling the power cable out
of the mains socket.

• Protect the power supply cable against heat, oil and sharp
edges. Make sure that the power supply cable is not
crushed, kinked or subjected to other mechanical stresses.

• Only use splash-proof extension cables intended for
outdoor use whilst observing the device's power input.
Before using cable drums, always unroll the cable
completely. Check the cable for damage. The use of
extension cables which are not approved for outdoor use
can result in injuries due to electric shock.

• Before performing any work on the device, in case of leaks
in the water system, before taking work breaks or when
not in use, remove the mains plug from the mains socket.

• Never use the device with persons or animals in the water
or pumping medium or if they could access it. There is a

risk of electric shock!

• Never insert any objects or limbs into the device.

• This appliance is not a toy! Keep away from children and
animals. Do not leave the device unattended during
operation.

Device-specific safety warnings for garden pumps

• Do not position the device in damp shafts. There is a risk
of short circuit as well as damage caused by corrosion!

• Please bear in mind, that the device is not suitable for
continuous operation (e.g. for watercourses in garden
ponds). Check the device for proper functioning on a
regular basis.

• The device is not to be carried by holding it at the power
supply cable or hose. Do not fasten it there either.

• After the set-up of the device, its mains plug must be
readily accessible during operation.

• Wear sturdy shoes to protect yourself against electric
shock.

• Before taking the device into operation, have the following
checked by an expert:

– earthing, neutral conductor and RCD must be

functioning properly and correspond to the national
regulations,

– electrical plug connections must be protected from

moisture.

• Provide appropriate frost protection.

• Never operate the device in the rain. Keep the device away
from environmental influences such as wet conditions or
frost. In particular, keep the electrical connections dry and
make sure they are located in a flood-proof area.

• Never operate the device when dry or with the suction line
closed. The intake opening of the suction line must always
be submerged in the pumping medium.

• Do not use the device at freezing temperatures or
temperatures above 40°C.

• Do not pump any contaminated media or liquids with a
temperature of more than 35°C. Pumping contaminated
media can cause damage to the inside of the device.

• Do not under any circumstances pump brine, aggressive
liquids (alkalis, acids, etc.), combustible or explosive
liquids (petroleum, petrol, etc.) or food (drinking water,
etc.).

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garden pump TGP 1025 E

• Risk of injury due to hot water. The water inside the device
can heat up during operation and cause injuries.

• Check the device for damage at regular intervals prior to
use. Pay particular attention to the mains cable and plug.
In the event of damage or functional restrictions, the
device must no longer be used until it has been repaired by
an expert. Only original spare parts may be used for this
purpose.

• Do not use the device for drinking water supply, and do not
integrate it into the drinking water circuit. In addition,
please observe the local regulations of the water and
wastewater authorities.

Intended use

The device TGP 1025 E is designed for pumping clear water
serving as service water in the home and garden.

The device can be applied for the following pumping media:

• well water

• rain water from rain barrels or cisterns

• water from ponds and streams (with an appropriate
pre-filter)

The device is suitable for the following fields of application:

• watering gardens and vegetable beds

• operating lawn sprinklers

• service water supply in the home and garden

The water temperature must not exceed 35°C.

Improper use

• The device is not suitable for continuous operation (e.g. as
recirculation pump for ponds).

• Using the device in swimming pools and the like is
prohibited.

• The device is not suitable for increasing the pressure of
existing water supply networks.

• The device is not suitable for pumping potable water.

• The device must not be used for aggressive, abrasive,
caustic, corrosive, combustible or explosive pumping
media, e.g.:

– brine
– sandy water
– food
– cleaning agents
– fuels (e.g. petrol, diesel)
– oils
– greases
– petroleum
– nitro-cellulose thinner
– waste water from lavatories and urinal installations

• The device must not be used at freezing temperatures.

• Any unauthorised modifications, alterations or structural
changes to the device are forbidden.

Personnel qualifications

People who use this device must:

• be aware of the dangers that occur when working with
electric devices in damp areas.

• have read and understood the instructions, especially the
Safety chapter.

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Safety signs and labels on the device

88

Residual risks

Note

Do not remove any safety signs, stickers or labels from
the device. Keep all safety signs, stickers and labels in
legible condition.

The following safety signs and labels are attached to the device:

Follow the manual

Information marked with this symbol indicates that the
instructions must be observed.

Warning of electrical voltage

Information marked with this symbol indicates dangers
to the life and health of persons due to electrical
voltage.

Do not pull the mains plug by the power cable

This symbol indicates that you must not pull the mains
plug out of the socket by the power cable.

Staying in water prohibited

This symbol indicates that the device must not be
operated with persons or animals in the water.

Warning of electrical voltage

Work on the electrical components must only be
carried out by an authorised specialist company!

Warning of electrical voltage

Before any work on the device, remove the mains plug
from the mains socket!
Hold onto the mains plug while pulling the power cable
out of the mains socket.

Warning

Dangers can occur at the device when it is used by
untrained people in an unprofessional or improper way!
Observe the personnel qualifications!

Warning

The device is not a toy and does not belong in the
hands of children.

Warning

Risk of suffocation!
Do not leave the packaging lying around. Children may
use it as a dangerous toy.

Indication of the sound power level LWA indB

Information marked with this symbol indicates the
sound power level LWA indB.

Note

If you store or transport the device improperly, the
device may be damaged.
Note the information regarding transport and storage of
the device.

Behaviour in the event of an emergency

1. Switch off the device.

2. In an emergency, disconnect the device from the mains
feed-in: Hold onto the mains plug while pulling the power
cable out of the mains socket.

3. Do not reconnect a defective device to the mains.

Overheating protection

The device is provided with a thermal protection circuit which is
activated by overheating of the device and then switches the
device off.

Allow the device to cool down and switch it off. Investigate the
cause of overheating. Should the problem persist, please
contact the customer service.

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garden pump TGP 1025 E

Information about the device

2

4

3

5

1

6

7

8

9

Device description

The device TGP 1025 E is used to pump service water for the
home and garden.

The device is able to suck in clear water from wells, rain water
barrels or cisterns from a depth of up to 7m, and to pump it up
to a height of 30m. The device is equipped with a pressure tank
ensuring a constant pressure in the line, even when the device
is not operating. Monitoring the pressure in the pressure tank,
the integrated automatic switch-on/switch-off function switches
the device on as soon as the pressure is below 1.5bar, and
switches the device back off once the pressure of 3bar is
available again.

The water temperature must not exceed 35°C.
For a permanent installation, the device is fitted with feet with

drill holes allowing it to be bolted to the ground. The device can
be filled with water via the water filler neck. The water can be
drained via the water drain nozzle.

Device depiction

No. Designation

1 On/off switch with protective cover
2 Connection for pressure line with 1"internal thread
3 Water filler neck with screw plug
4 Connection for suction line with 1"internal thread
5 Water drain nozzle with screw plug
6 Pressure tank
7 Pressure tank valve with protective cap
8 Foot (with drill hole)
9 Pressure gauge

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Transport and storage

Assembly and installation

Note

If you store or transport the device improperly, the
device may be damaged.
Note the information regarding transport and storage of
the device.

Transport

Before transporting the device, observe the following:

• Hold onto the mains plug while pulling the power cable out
of the mains socket.

• Do not carry the device by holding it at the power supply
cable or hose.

Storage

When the device is not being used, observe the following
storage conditions:

• dry and protected from frost and heat

• in an upright position where it is protected from dust and
direct sunlight

• with a cover to protect it from invasive dust, if necessary

• Check whether there is residual water left in the device,
and drain any residual water via the water drain nozzle(5)
to prevent rust formation.

• Put the protective caps on the pressure and suction
connection to protect the inside of the device against dust
and dirt.

If you do not use the device for an extended period of time, it
must be cleaned thoroughly after its last application and before
recommissioning. Deposits and residues could lead to start-up
difficulties.

For restart, please proceed according to the Start-up chapter.

Scope of delivery

• 1x Garden pump

• 1x Manual

Unpacking the device

1. Open the cardboard box and take the device out.

2. Completely remove the packaging.

3. Fully unwind the power cable. Make sure that the power
cable is not damaged and that you do not damage it during
unwinding.

Start-up

Positioning

Warning of electrical voltage

Do not position the device in damp shafts. There is risk
of short circuit!

Note

Positioning the device in damp shafts can result in
damage to the device caused by corrosion!

Select a suitable location for positioning the device. It should
meet the following criteria:

• The site of installation is protected from weather exposure
and wet conditions.

• The surface is horizontal and level.

• The site of installation can support the weight of the device
and the pumped media.

For a permanent installation, the feet(8) of the device can be
bolted to the ground.

Connecting the pipe or hose line

The device may be operated using either a hose line or a pipe.
Ex factory, the device is delivered with a 1" internal thread.

Please note the following:

• The device cannot be moved flexibly when using a solid
pipe.

• Use a pressure line and suction line with a diameter
corresponding to the size of the connections or above.
A smaller diameter causes pressure loss and thus reduces
the feed rate.

• The smaller the pump height of the pressure line and
suction line, the higher the feed rate.

• Connected accessories can cause a pressure loss and
reduce the feed rate.

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garden pump TGP 1025 E

Additionally, please note the following when connecting flexible

2

9

9

4

hose lines:

Note

If you want to connect a flexible hose as pressure line,
do not use a suction hose or a non-pressure-resistant
hose. Use pressure-resistant hoses only.

Note

If you want to connect a flexible hose as suction line,
use a vacuum-tight suction hose only.

Connecting the pressure line

Warning

Make sure that all parts of the pressure line are
installed professionally. In case of an improper
assembly or when using unsuitable parts, there is a
risk of injury due to the pressurized pumping medium.

1. Remove the protective cap(9) from the pressure
connection(2).

2. Connect the pressure line to the pressure connection(2).
To do so, apply thread seal tape (e.g. Teflon tape) to the
threaded connector of the pressure line to ensure a leak­proof connection.

Note

Keep the protective cap of the pressure connection so
you can use it when storing the device to protect the
inside of the device against dust and dirt.

Connecting the suction line

Note

To ensure proper functioning, you have to use a
suction line with check valve. For this purpose, you can
also connect an appropriate pre-filter with integrated
check valve to the suction line.

1. Remove the protective cap(10) from the suction
connection(4).

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garden pump TGP 1025 E

Note

3

Keep the protective cap of the suction connection so
you can use it when storing the device to protect the
inside of the device against dust and dirt.

2. Connect the suction line to the suction connection(4).

Note

At the bottom of ponds and other waterbodies deposits
may have accumulated over time. To prevent the
device from being damaged, do not lower the suction
line all the way to the ground. Alternatively, you may
also connect a suitable pre-filter with backflow
preventer to the suction line.

Filling the device with water

Warning of electrical voltage

There is a risk of electric shock when filling the device
with water.
Before filling the device, always make sure that the
mains plug has been removed.

1. Open the screw plug at the water filler neck(3).

3. Submerge the intake opening of the suction line at the
point of withdrawal, and make sure the intake opening is
always sufficiently covered with water.

Note

Make sure that the suction line is always installed with
an upward incline. Otherwise, an air bubble may form
at higher parts of the suction line and make the device
run dry.

2. Fill the device with the pumping medium all the way to the
edge via the water filler neck(3). The connected suction
line should also be completely filled with the pumping
medium.

3. Screw the screw plug back onto the water filler neck(3).
Ensure a tight fit of the screw plug.

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garden pump TGP 1025 E

Bleeding the pressure line

1

Please observe the following information before bleeding or
switching the device on:

• Make sure that the mains connection corresponds to the
specifications provided in the technical data.

• Check the mains socket for its proper condition and
sufficient fusing.

• Make it impossible for moisture to reach mains plug or
socket. There is a risk of electric shock!

• Check whether the pressure and suction line were properly
attached.

• Check the set precharge pressure in the pressure tank. To
do so, follow the instructions on Checking the precharge
pressure in the pressure tank in the Maintenance chapter.

1. Open all consumers connected to the pressure line to
bleed the pressure line.

2. Switch on the device as described in the Operation chapter
and wait until the device has sucked in water or until water
flows out of the consumers.

Operation

Warning of electrical voltage

Do not touch the mains plug with wet or damp hands.

ð The device is ready for operation and switches on as

soon as a pressure drop in the system – generally
caused by a consumer at the pressure line being
opened – results in a pressure below the switch-on
pressure of 1.5bar.

ð The device switches off when – after the consumer has

been closed – the pressure in the system rises again
and the switch-off pressure of 3bar is reached.

Switching the device on

1. Plug the mains plug into a sufficiently fused mains socket.

2. Switch the device on by setting the on/off switch(1) to
positionI.

Shutdown

Warning of electrical voltage

Do not touch the mains plug with wet or damp hands.

Warning

The device is pressurized. Before opening the screw
plug at the water drain nozzle(5) or before
disassembling the pressure line, the pressure must be
released from the pressure line via the lowest-level
consumer.

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1. Switch the device off by setting the on/off switch(1) to

5

position0.

2. Hold onto the mains plug while pulling the power cable out
of the mains socket.

3. Open the lowest-level consumer to reduce the pressure in
the pressure line.

4. Open the screw plug at the water drain nozzle(5) to drain
any residual water from the pressure line and from the
inside of the device.

5. Detach the pressure and suction line.

6. Clean the device according to the Maintenance chapter.

7. Store the device according to the Storage chapter.

Errors and faults

Warning of electrical voltage

Do not touch the mains plug with wet or damp hands.

Warning of electrical voltage

Tasks which require the housing to be opened
must only be carried out by authorised specialist
companies or by Trotec.

Warning

The device is pressurized. Before opening the screw
plug at the water filler neck(3) or water drain
nozzle(5), the pressure must be released from the
pressure line via the lowest-level consumer.

• Switch off the device.

• Hold onto the mains plug while pulling the power cable out
of the mains socket.

The device has been checked for proper functioning several
times during production. If malfunctions occur nonetheless,
check the device according to the following list.

The device does not start:

• Check the power connection.

• Check the power cable and mains plug for damages.

• Check the on-site fusing.

• Check the current pressure on the pressure gauge(9). Only
when the pressure is below the switch-on pressure of

1.5bar will the device switch on and operate until reaching
the switch-off pressure of 3bar.

• The device might have overheated and the thermal
protection circuit is activated.

If so, wait for approx. 10minutes before restarting the
device. If the device is not starting, have the electrics
checked by a specialist company or by Trotec.

• The water temperature is above 35°C and the thermal
protection circuit is activated.

The device is running, but not sucking in any water:

• Check whether the suction line is submerged in the
pumping medium and/or check whether the water level of
the pumping medium is sufficient.

• Check whether the screw plugs at the water filler neck(3)
and water drain nozzle(5) are completely closed and
whether the seal is installed correctly.

• Check the inside of the device for any remaining air. Open
the screw plug at the water filler neck(3) and fill the
device with water all the way to the edge.

• Check the suction line and the connection for tightness.

• Check whether the suction height is too high, and reduce it
if necessary.

• Check whether the hose line is kinked or blocked. Remove
kinks and/ or blockages.

EN 11

garden pump TGP 1025 E

Insufficient or decreasing conveying capacity:

7

• Check whether the suction height or pump height exceeds
the max. specifications indicated in the technical data, and
reduce it if necessary.

• Check whether the hose line is kinked or blocked. Remove
kinks and/ or blockages.

• Check whether the suction line is clogged at the intake
opening. Remove any dirt.

• Inspect both the pressure and suction line for leaks, and
replace them if necessary.

The pump switches on and off too often:

• Check whether the precharge pressure in the pressure
tank is set correctly; it should be 1.5 to 1.8bar. Please
refer to the chapter Checking the precharge pressure in
the pressure tank.

If the pressure tank cannot maintain the set precharge
pressure, the membrane inside the pressure tank is
damaged and must be replaced. If so, contact a specialist
company or Trotec.

• Check whether the check valve at the suction line is
blocked or damaged. Remove the obstruction or replace
the check valve.

Note

Wait for at least 3 minutes after maintenance and
repair work. Only then switch the device back on.

Your device still does not operate correctly after these
checks?

Please contact the customer service. If necessary, bring the
device to an authorized specialist electrical company or to
Trotec for repair.

Maintenance

Activities required before starting maintenance

Warning of electrical voltage

Do not touch the mains plug with wet or damp hands.

• Switch the device off.

• Hold onto the mains plug while pulling the power cable out
of the mains socket.

Notes on maintenance

Inside the device, there are no parts that need to be maintained
or lubricated by the user.

Note

If there is a danger of frost, drain all water from the
device via the water drain nozzle(5) to prevent the
device from being damaged. Before restart, the device
must be filled with water again.

Checking the precharge pressure in the pressure tank

Check the precharge pressure (air pressure) in the pressure
tank at regular intervals (initial start-up and every 3months). To
do so, please proceed as follows:

1. Switch the device off by setting the on/off switch(1) to
position0.

2. Hold onto the mains plug while pulling the power cable out
of the mains socket.

3. Open the lowest-level consumer to reduce the pressure in
the pressure line.

4. Unscrew the protective cap at the pressure tank valve(7).

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garden pump TGP 1025 E

5. Use an air gauge to check the precharge pressure at the
pressure tank valve(7). It should be 1.5 to 1.8bar.

6. If necessary, adjust the pressure by pumping in or
releasing air.

7. Screw the protective cap back onto the pressure tank
valve(7).

Safety signs and labels on the device

Check the safety signs and labels attached to the device at
regular intervals. Replace illegible safety signs!

Cleaning

• Clean the device with a soft, damp and lint-free cloth.
Protect electrical components from moisture. Do not use
any aggressive cleaning agents such as cleaning sprays,
solvents, alcohol-based or abrasive cleaners to dampen
the cloth.

• Rinse the inside of the device with clear, lukewarm water.

Technical annex

Technical data

Parameter Value

Model TGP1025E
Max. feed rate 3300l/h
Max. pump height 30m
Max. suction height 7m
Max. air pressure 3 bar
Automatic switch-on 1.5 bar
Automatic switch-off 3 bar
Pressure tank 19l
Max. water temperature 35°C
Thermal overload protection 150°C
Power supply 230V ~ 50Hz
Power input 1000W
Protection type of the pump IPX4
Protection type of the mains

plug
Connection type CEE 7/7
Cable length 1.2m
Protection class I
Weight 10.5kg
Dimensions

(lengthx widthx height)
Max. particle size 2mm
Pressure connection 1" internal thread
Suction connection 1" internal thread

IP44

270x 453x 500(mm)

Sound values according to EN ISO 3744:1995

Sound pressure level L
Sound power level L
Uncertainty K

EN 13

garden pump TGP 1025 E

WA

pA

WA

72dB(A)
88dB(A)
2dB(A)

Schematic representation

max.

35°

7 m max.

30 m max.

TGP 1025 E

Disposal

The icon with the crossed-out waste bin on waste
electrical or electronic equipment stipulates that this equipment
must not be disposed of with the household waste at the end of
its life. You will find collection points for free return of waste
electrical and electronic equipment in your vicinity. The
addresses can be obtained from your municipality or local
administration. For further return options provided by us please
refer to our website www.trotec24.com.

The separate collection of waste electrical and electronic
equipment aims to enable the re-use, recycling and other forms
of recovery of waste equipment as well as to prevent negative
effects for the environment and human health caused by the
disposal of hazardous substances potentially contained in the
equipment.

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garden pump TGP 1025 E

Declaration of conformity

The text below sets out the contents of the declaration of
conformity. The signed declaration of conformity can be found
at https://hub.trotec.com/?id=42891.

Declaration of conformity

In accordance with the ECMachinery Directive 2006/42/EC,

AnnexII, part1, SectionA

Herewith, we– Trotec GmbH&Co.KG– declare that the
machinery designated below was developed, constructed and
produced in compliance with the requirements of the
ECMachinery Directive in the version 2006/42/EC.

Product model/ Product:

TGP 1025 E

Manufacturer and name of the authorised representative of
the technical documentation:

Trotec GmbH & Co. KG
Grebbener Straße 7, D-52525 Heinsberg
Phone: [phone]
E-mail: [e-mail]

Place and date of issue:
Heinsberg, 22.11.2018

Detlef von der Lieck, Managing Director

Product type:

Year of manufacture as of:

garden pump

2018

Relevant EU directives:

• 2011/65/EU: 1July 2011

• 2014/30/EU: 29March 2014

• 2014/68/EU: 15May 2014

Applied harmonised standards:

• EN 13831:2007

• EN 55014-1:2006+A1:2009+A2:2011

• EN 55014-2:2015

• EN 60335-1:2012/A11:2014

• EN 60335-2-41:2003/A1:2004

• EN 60335-2-41:2003/A2:2010

• EN61000-3-2:2014

• EN 61000-3-3:2013

• EN 62233:2008

Applied national standards and technical specifications:

• AfPS GS 2014:01 Par.3.1

Conformity assessment procedure

Certificate no. 01 202 CHN/Ü-160004 test institute TÜV
Rheinland

Notified bodyID no. 0035

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garden pump TGP 1025 E

Trotec GmbH & Co. KG

Grebbener Str. 7
D-52525 Heinsberg

[phone]
[phone]

[e-mail]
www.trotec.com