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TDS 75
Operating Manual
8 pgs1.12 Mb0
Original Instructions Manual
11 pgs823.21 Kb0
User Manual
17 pgs2.74 Mb0
User Manual [de]
17 pgs2.74 Mb0
User Manual [pl]
18 pgs1.44 Mb0
Table of contents
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Trotec TDS 75 User Manual

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TDS 75 / TDS 100 / TDS 120
EN
ORIGINAL INSTRUCTIONS
ELECTRIC HEATER
TRT-BA-TDS75-TDS100-TDS120-TC2015-19-005-EN

Table of contents

You can download the current version of the instructions and the EUdeclaration of conformity via the following link:

Notes regarding the instructions

Symbols

Warning of electrical voltage
This symbol indicates dangers to the life and health of persons due to electrical voltage.
TDS 75
https://hub.trotec.com/?id=39786
TDS 100
https://hub.trotec.com/?id=42382
TDS 120
https://hub.trotec.com/?id=42383

Safety

Warning of hot surface
This symbol indicates dangers to the life and health of persons due to hot surface.
Warning
This signal word indicates a hazard with an average risk level which, if not avoided, can result in serious injury or death.
Caution
This signal word indicates a hazard with a low risk level which, if not avoided, can result in minor or moderate injury.
Note
This signal word indicates important information (e.g. material damage), but does not indicate hazards.
Info
Information marked with this symbol helps you to carry out your tasks quickly and safely.
Follow the manual
Information marked with this symbol indicates that the instructions must be observed.
Read this manual carefully before starting or using the device. Always store the manual in the immediate vicinity of the device or its site of use!
Warning Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/ or serious injury.
Save all warnings and instructions for future reference.
This appliance can be used by children aged from 8years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
2 EN
electric heater TDS 75 / TDS 100 / TDS 120
Warning
Children of less than 3years should be kept away unless continuously supervised. Children aged from 3years and less than 8years shall only switch on/off the appliance provided that it has been placed or installed in its intended normal operating position and they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children aged from 3years and less than 8years shall not plug in, regulate and clean the appliance or perform user maintenance.
Warning
Do not use the device in small rooms if persons are present who cannot leave the room independently and who are not under constant supervision.
• Do not use the device in potentially explosive rooms.
• Do not use the device in aggressive atmosphere.
• Set the device up in an upright and stable position.
• Let the device dry out after a wet clean. Do not operate it when wet.
• Do not use the device with wet or damp hands.
• Do not expose the device to directly squirting water.
• Never insert any objects or limbs into the device.
• Do not cover or transport the device during operation.
• Do not remove any safety signs, stickers or labels from the device. Keep all safety signs, stickers and labels in legible condition.
• Do not sit on the device.
• This appliance is not a toy! Keep away from children and animals. Do not leave the device unattended during operation.
• Check accessories and connection parts for possible damage prior to every use of the device. Do not use any defective devices or device parts.
• Ensure that all electric cables outside of the device are protected from damage (e.g. caused by animals). Never use the device if electric cables or the power connection are damaged!
• The electrical connection must correspond to the specifications in chapter Technical data.
• Insert the mains plug into a properly secured mains socket.
• Observe the device's power input, cable length and intended use when selecting extensions to the power cable. Completely unroll extension cables. Avoid electrical overload.
• Before carrying out maintenance, care or repair work on the device, remove the mains plug from the mains socket. Hold onto the mains plug while doing so.
• Switch the device off and disconnect the power cable from the mains socket when the device is not in use.
• Do not under any circumstances use the device if you detect damages on the mains plug or power cable. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard. Defective power cables pose a serious health risk!
• When positioning the device, observe the minimum distances from walls and other objects as well as the storage and operating conditions specified in the Technical data chapter.
• Do not use the device in immediate proximity to curtains.
• Make sure that the air inlet and outlet are not obstructed.
• Do not place the device on combustible ground.
• Allow the device to cool down before transport and/ or maintenance work.
• Do not use this device near bathtubs, shower trays, swimming pools or other water containers. Risk of electric shock!

Intended use

Only use the device for heating closed rooms whilst adhering to the technical data. Intended use comprises heating the air in:
– Construction trailers – Greenhouses – Boathouses – Garages – Market stalls – Workshops – Catering trade – Warehouses and halls – Shipbuilding
EN 3
electric heater TDS 75 / TDS 100 / TDS 120

Improper use

• Do not place any objects, e.g. clothing, on the device.
• Do not use this device in the vicinity of fuel, solvents, varnishes or other easily inflammable vapours or in rooms where these substances are stored.
• The device must not be used near swimming pools.
• Do not use the device outdoors.
• Do not use the device for heating in vehicles.
• Do not use this device in the immediate vicinity of sinks, bathtubs or other water containers.
Never immerse the device in water.
• Do not place the device on wet or flooded ground.
• Any operation other than as described in this manual is prohibited. Non-observance renders all claims for liability and guarantee null and void.
• Any unauthorised modifications, such as alterations or structural changes to the device, are forbidden.

Personnel qualifications

People who use this device must:
• be aware of the dangers that occur when working with electric devices in damp areas.
• have read and understood the instructions, especially the Safety chapter.
Maintenance tasks which require the housing to be opened must only be carried out by specialist electrical companies or by Trotec.

Symbols on the device

Symbols Meaning
This symbol located on the device indicates that it is prohibited to place objects (such as towels, clothes etc.) above or directly in front of the device. In order to avoid overheating and fire hazards, the heater must not be covered.

Residual risks

Warning of electrical voltage
Work on the electrical components must only be carried out by an authorised specialist company!
Warning of electrical voltage
Before any work on the device, remove the mains plug from the mains socket! Hold onto the mains plug while pulling the power cable out of the mains socket.
Warning of hot surface
Some parts of this product can become very hot and cause burns. Particular attention has to be given where children and vulnerable people are present!
Warning
Improper handling entails a risk of burning and electric shock. Only use the device as intended!
Warning
Dangers can occur at the device when it is used by untrained people in an unprofessional or improper way! Observe the personnel qualifications!
Warning
The device is not a toy and does not belong in the hands of children.
Warning
Risk of suffocation! Do not leave the packaging lying around. Children may use it as a dangerous toy.
Warning
Improper installation entails a risk of fire. Do not place the device on combustible ground. Do not place the device on high-pile carpets.
Warning
In order to avoid overheating and fire hazards, the device must not be covered!
4 EN
electric heater TDS 75 / TDS 100 / TDS 120

Behaviour in the event of an emergency

TDS 75
15 kW
RESET
1
2
3
4
5
6
1. Switch off the device.
2. In an emergency, disconnect the device from the mains feed-in: Hold onto the mains plug while pulling the power cable out of the mains socket.
3. Do not reconnect a defective device to the mains.

Overheating protection

The device is provided with a safety thermostat, which is activated by overheating of the device. In such an event the device switches off automatically. When the safety thermostat is activated, allow the device to cool down. Only then start to look for the cause of overheating. Should the problem persist, please contact the customer service.

Information about the device

Device description

The electric heater serves to generate and distribute warm air, e.g. in interior spaces.
The device generates heat by means of a heating element. The air surrounding the heating element is heated. The heated air is blown into the room by a fan.
The device is equipped with an integrated thermostat and so generates a constant flow of warm air.
Fan operation without heating function is also possible.

Device depiction

TDS 75
EN 5
electric heater TDS 75 / TDS 100 / TDS 120
TDS 100
TDS 100
22 kW
RESET
1
2
3
4
5
6
TDS 120
30 kW
1
2
3
4
5
6
TDS 120
No. Designation
1 Rotary switch temperature
2 Air outlet
3 Selection switch ventilation and heating levels
4 Carrying handles
5 Air inlet
6 Air baffle
6 EN
electric heater TDS 75 / TDS 100 / TDS 120

Transport and storage

A
B
C
C
D

Assembly and installation

Note
If you store or transport the device improperly, the device may be damaged. Note the information regarding transport and storage of the device.

Transport

To make the device easier to transport, it is fitted with a carry handle.
Before transporting the device, observe the following:
• Switch the device off.
• Hold onto the mains plug while pulling the power cable out of the mains socket.
• Do not use the power cable to drag the device.
• Allow the device to cool down sufficiently.

Storage

Before storing the device, proceed as follows:
• Hold onto the mains plug while pulling the power cable out of the mains socket.
• Allow the device to cool down sufficiently.
When the device is not being used, observe the following storage conditions:
• dry and protected from frost and heat
• in an upright position where it is protected from dust and direct sunlight
• with a cover to protect it from invasive dust, if necessary
• Place no further devices or objects on top of the device to prevent it from being damaged.

Scope of delivery

• 1 x Electric heater
• 1x Manual

Unpacking the device

1. Open the cardboard box and take the device out.
2. Completely remove the packaging.
3. Fully unwind the power cable. Make sure that the power cable is not damaged and that you do not damage it during unwinding.

Start-up

Info
Odours might arise upon initial start-up or after a longer period of non-use.
When positioning the device, observe the minimum distance from walls or other objects as described in the Technical data chapter.
• Before restarting the device, check the condition of the power cable. If there are doubts as to the sound condition,
EN 7
electric heater TDS 75 / TDS 100 / TDS 120
contact the customer service.
• Set the device up in an upright and stable position.
TDS 75
15 kW
RESET
7
8
9
TDS 100
22 kW
RESET
89
7
TDS 120
30 kW
89
• Do not create tripping hazards when laying the power cable or other electric cables, especially when positioning the device in the middle of the room. Use cable bridges.
• Make sure that extension cables are completely unrolled.
• Make sure that no curtains or other objects interfere with the air flow.
• Make sure that the device cannot come into contact with moisture or water.
Connecting the power cable
• Insert the mains plug into a properly secured mains socket.
• Make sure that the power cable is guided along the back of the device. Never guide the power cable along the front of the device!

Operation

• Avoid open doors and windows.
Control panel
TDS 75
TDS 100
TDS 120
No. Designation
7 Reset button
8 Rotary switch room thermostat
9 Selection switch for ventilation and heating levels
0: The device is switched off.
: ventilation only
: heating level 1
: heating level 2
: heating level 3
No. Designation
7 Reset button (TDS 100 only)
8 Rotary switch room thermostat
9 Selection switch for ventilation and heating levels
0: The device is switched off.
: ventilation only
: heating level 1 : heating level 2
Switching the device on
Once you have completely installed the device as described in the Start-up chapter, you can switch it on.
Setting the heating level
1. Set the selection switch(9) to the desired heating level.
Setting the room thermostat
1. Select the desired temperature via the stepless rotary switch temperature(8).
The room thermostat controls the room temperature automatically:
• When the set value is exceeded, the heating switches off while the fan keeps running.
8 EN
electric heater TDS 75 / TDS 100 / TDS 120
Shutdown
Warning of electrical voltage
Do not touch the mains plug with wet or damp hands.
• Turn the selection switch(9) to ventilation mode .
• Keep the fan running for 3minutes before switching the device off.
• Switch off the device by setting the selector switch(9) to position0.
• Hold onto the mains plug while pulling the power cable out of the mains socket.
• Allow the device to cool down completely.
• Clean the device according to the Maintenance chapter.
• Store the device according to the Storage chapter.

Errors and faults

Warning of electrical voltage
Tasks which require the housing to be opened must only be carried out by authorised specialist companies or by Trotec.
The device has been checked for proper functioning several times during production. If malfunctions occur nonetheless, check the device according to the following list.
The device does not start:
• Check the power connection.
• Check the power cable and mains plug for damages.
• Check the on-site fusing.
• TDS 75 and TDS 100: The internal thermostat does not reset automatically. Actuate the reset button(7) next to the rotary switch room thermostat(8).
• The motor might be defective. Have a defective motor replaced by a specialist electrical company.
• The room thermostat might be defective. Have a defective room thermostat replaced by a specialist electrical company.
• Wait for 10minutes before restarting the device. If the device is not starting, have the electrics checked by a specialist company or by Trotec.
The device is switched on, the fan is operating, the heating is not:
• Check the room temperature. The room thermostat may have switched off, because the desired room temperature has been reached.
• Check whether the overheating protection has tripped, see chapter Safety.
• The heating resistor might have blown. Have a defective heating resistor replaced by a specialist electrical company.
• The room thermostat might be defective. Have a defective room thermostat replaced by a specialist electrical company.
The fan is not running:
• Check whether the device is switched on.
• Check the power connection.
• Check the power cable and mains plug for damages.
• The fan motor might be defective. Have a defective fan motor replaced by a specialist electrical company.
The air current is reduced:
• Check the air inlet and outlet. Make sure that air inlet and outlet are not obstructed. Remove any dirt. Observe the minimum distance from walls or other objects according to the technical data.
The device is loud or vibrates:
• Check whether the device is set up in a stable and upright position.
Note
Wait for at least 3 minutes after maintenance and repair work. Only then switch the device back on.
Your device still does not operate correctly after these checks?
Please contact the customer service. If necessary, bring the device to an authorized specialist electrical company or to Trotec for repair.
EN 9
electric heater TDS 75 / TDS 100 / TDS 120

Maintenance

Maintenance intervals

Maintenance and care interval before every
start-up
Check air inlets and outlets for dirt
X
and foreign objects and clean ifnecessary
Check air inlet grid(s) for dirt and
X X
foreign objects and clean ifnecessary
Clean the exterior
Visually check the inside of the device for dirt
Check for damage
X
Check the attachment screws
Test run

Maintenance and care log

Device type: .............................................
Maintenance and care interval
Check air inlets and outlets for dirt and foreign objects and clean ifnecessary
Check air inlet grid(s) for dirt and foreign objects and clean ifnecessary
Clean the exterior
Visually check the inside of the device for dirt
Check for damage
Check the attachment screws
Test run
Remarks:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
as needed at least every
2weeks
X X
X X
X X
at least every 4weeks
at least every 6months
Device number: ....................................
at least annually
X
1. Date: ...................................
Signature: ................................
5. Date: ...................................
Signature: ................................
9. Date: ...................................
Signature: ................................
13. Date: .................................
Signature: ................................
10 EN
2. Date: ....................................
Signature: .................................
6. Date: ....................................
Signature: .................................
10. Date: ..................................
Signature: .................................
14. Date: ..................................
Signature: .................................
electric heater TDS 75 / TDS 100 / TDS 120
3. Date: ....................................
Signature: .................................
7. Date: ....................................
Signature: .................................
11. Date: ..................................
Signature: .................................
15. Date: ..................................
Signature: .................................
4. Date: ....................................
Signature: .................................
8. Date: ....................................
Signature: .................................
12. Date: ..................................
Signature: .................................
16. Date: ..................................
Signature: .................................

Activities required before starting maintenance

Warning of electrical voltage
Do not touch the mains plug with wet or damp hands.
• Switch the device off.
• Hold onto the mains plug while pulling the power cable out of the mains socket.
• Allow the device to cool down completely.
Warning of electrical voltage
Tasks which require the housing to be opened must only be carried out by authorised specialist companies or by Trotec.

Cleaning the housing

Warning of electrical voltage
Never immerse the device in water!
Clean the housing with a soft, damp and lint-free cloth. Ensure that no moisture enters the housing. Protect electrical components from moisture. Do not use any aggressive cleaning agents such as cleaning sprays, solvents, alcohol-based or abrasive cleaners to dampen the cloth.
Wipe the housing dry after cleaning.

Technical annex

Technical data

Parameter Value
Model TDS 75 TDS 100 TDS 120
Heating capacity stage 1: stage 2: stage 3: stage 4:
Air volume 1293m3/h 1632m3/h 1980m3/h
Operating range
Mains connection
Max. power input
Nominal current consumption
Fusing 32 A 35 A 50 A
Plug type CEE 32 A,
Sound pressure level (at a distance of 1m)
Weight 15 kg 20 kg 25 kg
Dimensions (lengthx widthx height)
Minimum distance to walls and other objects
top(A):
rear(B):
sides(C):
front(D):
ventilation only 5000W 10000W 15000W
-20°C to +45°C
3/N/PE~ 400V/ 50Hz
ventilation only 11000W 22000W
-
-20°C to +45°C
3/N/PE~ 400V/ 50Hz
ventilation only 15000W 30000W
-
-20°C to +45°C
3/N/PE~ 400V/ 50Hz
15000W 22000W 30000W
21.7 A 32 A 43 A
5-pin
CEE 63 A, 5-pin
CEE 63A, 5­pin
60 dB(A) 73 dB(A) 73 dB(A)
332x 405x 540(mm)
50cm 50cm 50cm 50cm
430x 440x 610(mm)
50cm 50cm 50cm 50cm
485x 530x 785(mm)
50cm 50cm 50cm 50cm
EN 11
electric heater TDS 75 / TDS 100 / TDS 120
Circuit diagram TDS75
Circuit diagram TDS100
Circuit diagram TDS120
12 EN
electric heater TDS 75 / TDS 100 / TDS 120
Overview of spare parts TDS 75 Note!
The position numbers of the spare parts differ from those describing the positions of the components mentioned in these instructions.
Spare parts list TDS75
No. Spare part Specifications QTY No. Spare part Specifications QTY
1 Front Grill SPCC 1 15 Socket Fixing Plate SECC 1
2 Tubular Electric Heating Element 230V AC 3000W 6 16 Industrial Plug 400V 32A 5 Core 1
3 Knob PA 2 17 Air Inlet Grill SECC 1
4 Control Panel SPCC 1 18 Left Handle SPCC 1
5 Heat Insulation Plate SECC 2 19 Right Handle SPCC 1
6 Left Panel SPCC 1 20 Plastic Gasket PA 8
7 Rotary Switch 250V 16A 1 21 Motor 400V 50Hz 95W 1
8 Insulation Plate Epoxy Resin 2 22 Air Passage SECC 1
9 Thermostat With Probe 400V 32A 40°/140° 1 23 Fan Ø300 1
10 Time Delay Thermostat 250V 10A K45 1 24 Right Panel SPCC 1
11 Middle Panel SECC 1 25 Bottom Panel SPCC 1
12 Top Cover SPCC 1 26 Tubular Electric Heating
SECC 2
Element Upper Support
13 Protection Bush PVC 1 27 Tubular Electric Heating
SECC 2
Element Lower Support
14 Lock PA6 1 28 Sensor Clip Steel 2
EN 13
electric heater TDS 75 / TDS 100 / TDS 120
Overview of spare parts TDS 100 Note!
The position numbers of the spare parts differ from those describing the positions of the components mentioned in these instructions.
Spare parts list TDS100
NO. SPARE PART QTY. NO. SPARE PART QTY.
1 Top Panel 1 11 Heating Element 3
2 Inter Panel 1 12 Thermostat 1
3 Left Panel 1 13 Insulated Panel 2
4 Front Grill 1 15 Switch 1
5 Back Grill 1 16 Relay 1
6 Control Panel 1 17 Plug 1
7 Right Panel 1 18 Fan 1
8 Fan Blowing 1 19 Motor 1
9 Handle 2 20 Screws 1 Set
10 Buttom Panel 1 23 Knob 2
14 EN
electric heater TDS 75 / TDS 100 / TDS 120
Overview of spare parts TDS 120 Note!
The position numbers of the spare parts differ from those describing the positions of the components mentioned in these instructions.
Spare parts list TDS120
No. Spare part Specifications QTY No. Spare part Specifications QTY
1 Front Grill SPCC 1 18 Capacitor Stents SECC 1
2 Knob PA 2 19 Left Panel SPCC 1
3 Control Panel SPCC 1 20 Plastic Gasket PA 8
4 Sealing Ring PA 1 21 Fan Ø350mm 1
5 Rotary Switch XK233-4/250V15A 1 22 Motor YKS-70-4 400V 50Hz 1
6 Temperature Controller YT-WN16
1 23 Air Inlet Grill SPCC 1
250V/16A/85°C
7 Insulation Plate Epoxy Resin 2 24 Air Inlet Grill Fixing Plate SECC 1
8 Time Delay Thermostat KSD301/250V/10A/K45 1 25 Before The Steel Tube Ø19*1,0mm 1
9 Re-Set Thermostat KSD301-V/250V/16A 1 26 After The Steel Tube Ø19*1,0mm 1
10 Contactor HLC-3XW04BBC 400V
1 27 Tube Cap Ø19mm/PA 4
50A 50Hz
11 Relay JQX-76F-TU-2A
1 28 Right Panel SPCC 1
380V-400V AC 25A
12 Middle Panel SECC 1 29 Lower Plate SPCC 1
13 Air Passage SECC 1 30 Base Heat Insulation Plate SECC 1
14 Industrial Plug 400V 63A 1 31 Tubular Eectric Heating
SECC 2
Element Upper Support
15 Heat Insulation Plate SECC 2 32 Tubular Electric Heating
SECC 2
Element Lower Support
16 Top Cover SPCC 1 33 Tubular Electric Heating
SECC 2
Element Support
17 Capacitor CHB60/450V 5 µF 1 34 Tubular Electric Heating
230V 5000W 6
Element
EN 15
electric heater TDS 75 / TDS 100 / TDS 120

Disposal

The icon with the crossed-out waste bin on waste electrical or electronic equipment stipulates that this equipment must not be disposed of with the household waste at the end of its life. You will find collection points for free return of waste electrical and electronic equipment in your vicinity. The addresses can be obtained from your municipality or local administration. For further return options provided by us please refer to our website www.trotec24.com.
The separate collection of waste electrical and electronic equipment aims to enable the re-use, recycling and other forms of recovery of waste equipment as well as to prevent negative effects for the environment and human health caused by the disposal of hazardous substances potentially contained in the equipment.

Declaration of conformity

The text below sets out the contents of the declaration of conformity. The signed declaration of conformity can be found at https://hub.trotec.com/?id=39786.
Declaration of conformity
in accordance with the ECMachinery Directive 2006/42/EC, AnnexII, Part1,
SectionA
Herewith, we– TrotecGmbH– declare that the machinery designated below was developed, constructed and produced in compliance with the requirements of the ECMachinery Directive in the version 2006/42/EC.
Product model/ product:
Product type:
Year of manufacture as of:
Relevant EU directives:
• 2011/65/EU: 1July 2011
• 2014/30/EU: 29March 2014
Applied harmonised standards:
• EN 55014-1:2006/A1:2009
• EN 55014-1:2006/A2:2011
• EN 60335-1:2012/A11:2014
• EN 60335-1:2012/AC:2014
• EN 60335-2-30:2009/A11:2012
• EN61000-3-2:2014
• EN 61000-3-3:2013
• EN 62233:2008
Applied national standards and technical specifications:
• EN 55014-2:2015
• None
Manufacturer and name of the authorised representative of the technical documentation:
Trotec GmbH Grebbener Straße 7, D-52525 Heinsberg Phone: +49 2452 962-400 E-mail: info@trotec.de
TDS 75, TDS 100, TDS 120
electric heater
2019
Place and date of issue: Heinsberg, 12.08.2018
Detlef von der Lieck, Managing Director
16 EN
electric heater TDS 75 / TDS 100 / TDS 120
Trotec GmbH
Grebbener Str. 7 D-52525 Heinsberg
+49 2452 962-400 +49 2452 962-200
info@trotec.com www.trotec.com
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