How it Works
Trotec
Loading...
Speedy 500
Operation Manual
49 pgs5.26 Mb0

Trotec Speedy 500 Operation Manual

Download
Speedy 500 Operation Manual
Speedy 500 Operation Manual
03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 2 / 49
Copyright© by Trotec Produktions und Vertriebs Ges.m.b.H.
All rights reserved.
Anyone who reproduces, copies or distributes this document, or parts of it, without the approval of Trotec Produktions und Vertriebs Ges.m.b.H. is subject to prosecution.
We do not assume liability for any errors contained in this documentation.
We reserve the right to make technical changes.
Trotec Produktions und Vertriebs Ges.m.b.H. Linzer Strasse 156,
A-4600 Wels, OÖ. AUSTRIA
Tel.: +43-(0)7242-239-0 Fax: +43-(0)7242-239-7380
trotec@troteclaser.com www.troteclaser.com
Speedy 500 Operation Manual
Table of Contents
03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 3 / 49
Table of Contents
1 Manufacturing label ........................................................................................................5
2 Product Components .....................................................................................................6
3 Preface.............................................................................................................................7
3.1 How to use the operation manual .......................................................................................... 7
3.2 Product Tracking ................................................................................................................... 8
4 Technical Data ................................................................................................................9
4.1 General Description............................................................................................................... 9
4.2 Intended Use......................................................................................................................... 9
4.3 Dimensions.......................................................................................................................... 10
4.4 Mechanical Design .............................................................................................................. 11
4.5 Control System.................................................................................................................... 12
4.6 Laser Equipment ................................................................................................................. 12
4.7 Laser Safety ........................................................................................................................ 12
4.8 Ambient Conditions ............................................................................................................. 12
4.9 Options................................................................................................................................ 12
4.10 Electrical Connection......................................................................................................... 13
4.10.1 Electrical connection for laser system ......................................................................... 13
4.10.2 Electrical connection for water cooling unit (optional).................................................. 13
4.11 Materials............................................................................................................................ 14
5 For your Safety .............................................................................................................15
5.1 Safety Introduction............................................................................................................... 15
5.1.1 Intended user group...................................................................................................... 15
5.1.2 Operating instructions / Safety equipment..................................................................... 15
5.2 General Safety Instructions ................................................................................................. 16
5.2.1 General......................................................................................................................... 16
5.2.2 Laser Safety.................................................................................................................. 19
5.2.3 Transport Safety ........................................................................................................... 20
5.3 Secondary Risks ................................................................................................................. 21
5.3.1 General......................................................................................................................... 21
5.3.2 Crushing hazard............................................................................................................ 21
5.4 Signage............................................................................................................................... 22
6 Transport - Storage – Setup.........................................................................................24
6.1 Forklift transport .................................................................................................................. 24
6.2 Lifting points ........................................................................................................................ 24
6.3 Shipping conditions ............................................................................................................. 25
6.4 Unloading, inspection and damage reporting....................................................................... 25
6.5 Storage conditions............................................................................................................... 25
6.6 Storage Location ................................................................................................................. 25
6.7 Installation Site.................................................................................................................... 26
6.8 Space Requirements........................................................................................................... 26
6.9 Necessary Feed Lines......................................................................................................... 26
6.10 Setup................................................................................................................................. 27
6.11 Connections ...................................................................................................................... 28
7 Machine view.................................................................................................................29
8 Operation.......................................................................................................................30
8.1 Key pad – Overview ............................................................................................................ 30
Speedy 500 Operation Manual
Table of Contents
03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 4 / 49
8.2 Key pad – Description ......................................................................................................... 31
8.3 Workpiece Removal Door.................................................................................................... 34
8.4 Pass-through opening ......................................................................................................... 34
8.5 Exhaust System .................................................................................................................. 35
8.6 Tables ................................................................................................................................. 36
8.6.1 Base Frame (with/without lamellas)............................................................................... 36
8.6.2 Engraving Table (Standard table).................................................................................. 36
8.6.3 Vacuum Table............................................................................................................... 37
8.6.4 Cutting Table................................................................................................................. 37
8.7 Lenses................................................................................................................................. 38
8.8 Start of Operation................................................................................................................ 39
9 Maintenance ..................................................................................................................41
9.1 Cleaning optics on the Laser Head...................................................................................... 41
9.2 Cleaning the Mirrors ............................................................................................................ 42
9.3 Maintenance plan................................................................................................................ 43
10 Appendix .....................................................................................................................44
10.1 EC – Declaration of conformity.......................................................................................... 44
10.2 Acceptance report ............................................................................................................. 45
10.3 Training Verification Form.................................................................................................. 46
10.4 Response Form................................................................................................................. 47
10.5 How to create a Service File.............................................................................................. 48
Speedy 500 Operation Manual
Manufacturing label
03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 5 / 49
1 Manufacturing label
You find the manufacturing label with the CE-sign on the rear side of the machine.
Enter the serial number, model and year of manufacture from the manufacturing label here. This information is important for troubleshooting problems with the product and for ordering replacement parts.
Speedy 500 Operation Manual
Product Components
03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 6 / 49
2 Product Components
Machine
Lenses
2,0“
Nozzles
ø 5mm
Operating instructions
Please read!
ø 2mm
CD Rom
(per order)
Table base frame
RS232 cable (per order)
Cleaning kit Allen wrench kit
7-part
2 exhaust hoses
Broom with
holder
Bypass jumper for
Pass-through
USB cable
Exhaust connection cable
Focusing tool
Engraving table (standard table)
Power cord
Exhaust valve
Speedy 500 Operation Manual
Preface
03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 7 / 49
3 Preface
3.1 How to use the operation manual
This operation manual is intended to simplify the following for you:
•
Learning about the machine, and
•
Utilizing the machine’s capabilities according to its intended use.
The operating manual contains important notes on how to operate the machine:
•
Safely,
•
Properly, and
•
Economically
Following the operating instructions helps you to:
•
Avoid hazards and risks,
•
Minimize repair costs and downtimes, and
•
Increase the reliability and service life of your machine.
Speedy 500 Operation Manual
Preface
03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 8 / 49
3.2 Product Tracking
We have a legal duty to track our products after delivery to our customers.
In particular, this relates to:
•
Recurring faults in functions
•
Anything that is unclear, e.g. in operation, maintenance or instructions
•
Any accidents that occur
•
Other unusual observations
•
Recommendations for improvement, requests
This information serves as a basis for potential corrections and/or changes to the product, and it is therefore of great interest to us.
We request that you inform us of any such events and offer us your recommendations. This is the only way that we can improve our products as necessary, and to make them as safe and reliable as possible.
Please use the response forms included in the Appendices for this purpose.
Speedy 500 Operation Manual
Technical Data
03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 9 / 49
4 Technical Data
4.1 General Description
The Speedy 500 consists of a machine and a base frame.
All electronic components are integrated in the base frame.
All necessary connections are made on the back side of the Speedy 500. Controls for the Speedy 500 are located on the keypad.
The Speedy 500 is equipped with an interlock safety system. When the interlock is activated, only setup tasks can be performed on the Speedy 500.
The machine has a manual table changing system that enables use of the optimal table for specific jobs. This system ensures faster and safer table changes.
4.2 Intended Use
The Trotec Speedy 500 is designed for engraving and cutting of the materials listed in this document.
Speedy 500 Operation Manual
Technical Data
03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 10 / 49
4.3 Dimensions
W
Weight – depends on product model ............... 550 to 600 kg
(1210 to 1320 lbs)
Item Description Dimension Units
A
Length 1920 (79.59)
mm (inch)
B
Width 1240 (48.82) mm (inch)
C
Height, closed without base frame
780 (30.71) mm (inch)
D
Height, closed with base frame
1140 (44.88) mm (inch)
E
Height, open
2100 (82.68) mm (inch)
Speedy 500 Operation Manual
Technical Data
03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 11 / 49
4.4 Mechanical Design
Working area
1245 x 710 mm (49 x 28 inch)
Loading area
1420 x 820 mm (56 x 32 inch)
Working table
With servomotor controlled Z axis Computer controlled and programmable
Max. workpiece height
- with standard table:
- with cutting table or vacuum table:
- with tables removed (absolute flatness cannot be guaranteed):
150 mm (6 inch) 120 mm (4.7 inch) 300 mm (12 inch) over an area of 1245 x 610 mm (49 x 24 inch)
Max. engraving speed
254 cm/sec (100 inch/sec)
Max. cutting speed
80 cm/sec (31.5 inch/sec) Depends on:
- Material
- Material thickness
- File geometry
- Laser power
Motor Brushless DC servomotor
Encoder Increment measuring system
Lenses
Standard: 2,0“ (black) Optional: 2.5” (silver) and 5.0” (blue)
2.5“ clearense (bright green)
3.75“ rotary (violett) Lenses and all reflective mirrors are air-flushed
Max. workpiece weight
25 kg (67 lbs) distributed over entire working area
Precision
±0,1 mm (±0.004 inch) over entire working
area (depends on material)
Repeatability
< ±15 µm (< ±0.0006 inch)
Speedy 500 Operation Manual
Technical Data
03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 12 / 49
4.5 Control System
Laser power Adjustable 0 – 100% (typically 10-100%)
Hardware Interface USB, RS-232 (RS-232 mandatory for TroCAM and iCut)
Software Interface ASCII, HPGL, Trotec Protocol
4.6 Laser Equipment
Laser tubes
Sealed off CO2 laser, maintenance free, Laser power 60-200W
Wavelength
10,6 µm
4.7 Laser Safety
Laser class
CDRH Laser Safety; CE tested Laser class 2 Laser class 4 with pass-through opening
Interlock Double interlock safety system
4.8 Ambient Conditions
Prescribed ambient temperature of +15° to +25°C (+59° to +77°F) Humidity of 40% to max. 70%, no condensation, dust-free environment (2nd degree per IEC60947-1)
4.9 Options
Pass-through opening (rear)
height/width: 70 x 1420 mm (2.7 x 56.0 inch) maximum material height 63mm (2.5 in)
Rotary engraving attachment Cones and roller version
Max size of work piece: Length: 84 cm (33 in) (cones) / 104 cm (41 in) (roller) Diameter: 25 cm (10 in)(cones) / 15 cm (0,59 in) (roller)
CCD camera
Registration marks and compensation system „i-Cut“ max. working area: 1100 x 700 mm (43 x 27 inch)
Gas kit (for compressed air connection or process gases as Neutrogen, Argon, protective gas)
Intended for regulation of compressed air and process gas (free of mechanical dust, water and oil) Suitable for a max. flow rate of 150 l/min (40 gal.(US)) at max. 10 bar (145 psi) Pressure connection on product for hose diameter of 6 mm (0.236 inch)
Autofocus (optical) Used for the automatic focusing of the work piece
Speedy 500 Operation Manual
Technical Data
03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 13 / 49
4.10 Electrical Connection
4.10.1 Electrical connection for laser system
Laser Power
60Wac 60Wwc 75Wac 85Wac 95Wac
Voltage 208/230V 208/230V 208/230V 208/230V 208/230V Fuse 16A slow 16A slow 16A slow 16A slow 16A slow Frequency 50/60Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz
Phases
1
L,N,
Ground
(PE)
1
L ,N ,
Ground
(PE)
1
L , N,
Ground
(PE)
1
L , N,
Ground
(PE)
1
L , N,
Ground
(PE) Power consumption
2100W 1600W 2100W 2800W 2800W
Laser Power
105Wac 120Wac 120Wwc 200Wwc 200Wwc US
Voltage 208/230V 208/230V 208/230V 400V 208/230V Fuse 16A slow 16A slow 16A slow 16A slow 20A slow Frequency 50/60Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz
Phases
1
L,N,
Ground
(PE)
1
L ,N ,
Ground
(PE)
1
L , N,
Ground
(PE)
3
L1,L2,L3,N,
Ground
(PE) L – L: 400V L - N: 230V
3
L1,L2,L3,
Ground
(PE)
L – L:
208/230V Power consumption
3100W 3100W 3100W 4500W 4500W
4.10.2 Electrical connection for water cooling unit (optional)
EU US
Laser power
60W 120W 200W 60W 120W 200W
Voltage
1x230V 1x230V 1x230V 1x115V 1x115V 1x230V
Frequency
50/60Hz 50/60Hz 50Hz 60Hz 60Hz 50/60Hz
Phases
L, N,
Ground
L, N,
Ground
L, N,
Ground
L, N,
Ground
L, N,
Ground
L, N,
Ground
Power consumption
900W 1800W 3000W 900W 1800W 3000W
Speedy 500 Operation Manual
Technical Data
03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 14 / 49
4.11 Materials
Caution when processing conductive materials (carbon fibers,…)! Conductive dust or particles in the ambient air might damage electrical components and lead to short circuits. Bear in mind that those defects are NOT warranted.
Material Engraving Cutting Marking
Acrylic
● ●
Painted metal
●
Delrin
● ●
Stainless steel (with Thermark)
●
Anodized aluminum
●
Veneer
● ●
Handicrafts
● ●
Glass
●
Wood
● ●
Gum rubber
● ●
Ceramic
●
●
Cork
● ●
Plastics
● ●
Laser rubber
● ●
Leather
● ●
MDF
● ●
Melamine
● ●
Micro porous rubber
● ●
Paper
● ●
Polyester
● ●
Stone
●
PC (Polycarbonate)
● ●
Other materials only with written approval by Trotec
The following materials are not recommended for processing:
Polyurethane PUR, Polyvinyl chloride PVC, Polyvinyl butyral PVB, Polytetrafluorethylene PTFE and materials containing epoxy or phenolic resins
Caution:
Trotec assumes no responsibility for any consequences of laser processing in any application such as medical or pharmaceutical applications.
Speedy 500 Operation Manual
For your Safety
03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 15 / 49
5 For your Safety
5.1 Safety Indication
Operating personnel must read and understand the operating instructions, and especially the “Safety” chapter, before operating the equipment. We recommend that the operator create internal instructional documentation for equipment safety and operation and to acknowledge receipt of these instructions/operating manual and participation in training/education in writing (see documents in the Appendices)
5.1.1 Intended user group
The machine may only be operated by authorized persons. Authorities must be clearly defined and observed, so that no unclear competencies result under the aspect of safety. This applies in particular to work performed on the electrical equipment that may only be performed by specially trained professionals.
Activity
Intended group of users
Control/operation Trained personnel
Other activities (e.g. error correction, maintenance)
Specially trained personnel or hired tradesmen
5.1.2 Operating instructions / Safety equipment
The safety zone is defined by the operator. Instructions and guidelines must be observed and followed!
Top view
No. Description
1
EMERGENCY-OFF pushbutton
2
ON-OFF switch
3
Key switch
4
Warning lamp (option for pass-through)
5
Safety cover
Loading...
+ 34 hidden pages
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use