Trotec Speedy 400 flexx Operation Manual

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 1 of 62

 This documentation with all illustrations is intellectual property of Trotec Laser GmbH.
The entire documentation is given to the user for personal use only. This documentation
must not be reproduced or made available to others without our written permission. Any
breach of law will be prosecuted.

Operation
Manual

Speedy 400 flexx

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 2 of 62

Trotec LaserGMBH

Linzer Straße 156
A – 4600 Wels
AUSTRIA

Tel.: ++43/7242/239-7000
E-Mail: [e-mail]

Troteccannot be held responsible for any direct or indirect damages, which result
from using or working with the products electric circuits or software described
herein. The apparatus must be used only by trained and skilled personnel. Before
use the manual should be read and followed carefully.

Furthermore Trotec reserves the right to change or alter any product described
herein without prior notice.

In case of failure, please check the device first according to section 5.4 Tips for
Troubleshooting. If unsuccessful, please note all data of the device (year of
manufacture, software version, etc.) and call us from a telephone next to the
switched on device.

For queries or technical problems please contact your dealer or Trotec directly at
the above address..

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 3 of 62

TABLE OF CONTENTS

1 GENERAL ............................................................................................... 5

1.1 Operation Manual Use - General Information ......................................................... 5

1.2 Designated Use .......................................................................................................... 6

1.3 Disposal remarks ....................................................................................................... 6

1.4 Technical Data / Device Specification ..................................................................... 7

1.5 Manufacturer's Label ................................................................................................ 9

1.6 EU - Declaration of conformity ............................................................................... 10

2 SAFETY ................................................................................................ 11

2.1 General Safety Information..................................................................................... 11

2.2 Laser Safety Information ........................................................................................ 12

2.3 Safety Precautions when Operating the Device ................................................... 14

2.4 Warning and Information Labels ........................................................................... 15

3 BEFORE OPERATION ......................................................................... 17

3.1 Forklift transport...................................................................................................... 17

3.2 Contents of Delivery................................................................................................ 18

3.3 Location .................................................................................................................... 19

3.4 Electrical - Requirements ....................................................................................... 20

3.5 Exhaust System – Requirements ........................................................................... 21

3.6 Computer – Requirements ..................................................................................... 21

3.7 Connections ............................................................................................................. 22

3.7.1 Connecting the Mains ........................................................................................... 22

3.7.2 Connecting the Computer ..................................................................................... 23

3.7.3 Connecting the Exhaust System ........................................................................... 24

4 OPERATION ......................................................................................... 25

4.1 Machine view and connections front .................................................................... 25

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 4 of 62

4.2 Machine view and connections back .................................................................... 26

4.3 ON/OFF Switch ........................................................................................................ 31

4.4 Keypad ...................................................................................................................... 32

4.1 Tables ....................................................................................................................... 35

4.1.1 Engraving Table (Standard table) ......................................................................... 35

4.1.2 Vacuum Table ....................................................................................................... 35

4.1.3 Cutting Table ......................................................................................................... 35

4.2 First Steps before Marking ..................................................................................... 36

4.3 First marking Tests ................................................................................................. 39

4.4 Manually switching Lasersources ......................................................................... 41

4.5 Tips and Tricks ........................................................................................................ 42

4.5.1 for Laser Engraving ............................................................................................... 42

4.5.2 for Laser Cutting .................................................................................................... 44

4.5.3 for the Production of Rubber Dies ......................................................................... 45

5 MAINTENANCE .................................................................................... 46

5.1 Cleaning the System ............................................................................................... 46

5.2 Cleaning the Optical Parts ...................................................................................... 47

5.2.1 CLEANING THE LENS ......................................................................................... 47

5.2.2 CLEANING THE MIRRORS #2, #3 AND #4 ......................................................... 49

5.3 Maintenance Plan .................................................................................................... 51

6 MATERIAL TABLE ............ FEHLER! TEXTMARKE NICHT DEFINIERT.

7 TIPS FOR TROUBLESHOOTING ........................................................ 57

8 TROTEC FORMS ................................................................................. 58

8.1 Acceptance report ................................................................................................... 58

8.2 TRAINING SCHEDULE ............................................................................................ 59

8.3 Response Form ....................................................................................................... 60

9 HOW TO CREATE A SERVICE FILE ................................................... 61

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 5 of 62

1 GENERAL

1.1 Operation Manual Use - General Information

Caution:
Please read and follow this Operation Manual carefully, before
installation and operation. Damage to persons and/or material can
result from not following individual points of the Operation Manual!

Operation of the system is only permitted with equipment and spare parts supplied
or listed in the spare parts and consumables lists.

Auxiliary equipment must be adjusted to the base machine (any queries to dealer or
manufacturer).

The following symbols are used for easier understanding of the Operation Manual:

If the Operation Manual is not observed, this area represents a
particular danger for the operating personnel or the personnel
responsible for maintenance.

Caution: This component is under voltage. In these areas strictly
observe the safety instructions regarding electricity. Care is to be
taken in particular during maintenance and repair work

Caution: In this area pay attention to the possible dangers of the laser
beam.

Note or information on individual components of the device, that
simplify the use or make it more understandable.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 6 of 62

1.2 Designated Use

The TROTEC laser engraver, Speedy 400 flexx, is used for engraving and cutting of
signs, stamps and suchlike.
A wide variety of materials such as rubber, acrylic, coated metal, tin, special steel,
anodized aluminum, cork, cardboard, glass, leather, marble, several plastics and
wood can be processed on the laser.

The working process must only be performed with a perfectly adjusted
machine (see also Section 4 OPERATION).

For cutting applications with 40 W and more the use of the cutting
table is absolutely necessary.

Use of the system in other areas is against the designated use. The
manufacturer does not admit liability for damage to personal and/or
equipment resulting from such use.

The system must only be operated, maintained and repaired, by
personnel that are familiar with the designated field of use and the
dangers of the machine!

Non-observance of the instructions for operation, maintenance and
repair described in this Operation Manual excludes any liability of the
manufacturer if a defect occurs.

Caution when processing conductive materials (carbon fibers,)!
Conductive dust or particles in the ambient air might damage electrical
components and lead to short circuits. Bear in mind that those defects
are NOT warranted.

1.3 Disposal remarks

Do not dispose the machine with domestic waste!
Electronic devices have to be disposed according to the regional
directives on electronic and electric waste disposal. In case of
further questions, please ask your supplier. He might take care of
proper disposal.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 7 of 62

1.4 Technical Data / Device Specification

 Mechanics

Working area

1000 x 610 mm (39 x 24 in)

Loading area

Up to 1090 x 690 mm x 305 mm (42.9 x 27.1 x 12 in) - depending on working
table; up to 1045 x ? x 185 mm (41 x ? x 7.2 in) - depending on working table,
with pass-trough

Max. height of work piece

Up to 305 mm (12 in) depending on table configuration and lens

Work piece table

Flexible table design: engraving, vacuum and cutting table; aluminum grid;
computer controlled and programmable servo z-axis

Speed of motion system

355 cm/sec. (139 in/sec) CO2
200 cm/sec. (78 in/sec) fiber

Acceleration

4 g

Motor

Brushless DC servomotor

Encoder

Increment measuring system

Lenses

2.85" (standard); 1.5", 2.0", 2.5", 3.2", 4.0", 5.0" (optional)

Addressable accuracy

5µm

Repeatability

< 0,015 mm (0.0006 in)

Accuracy to size of parts

According to material an process

Maximum material load

20 kgs (55 lbs) area load over the whole working area

Exhaust

Table exhaust via rear of engraving cabinet

Standard Features

Harsh environment protection kit, Ergonomic access to working area, electro­optic autofocus, laserpointer (655nm, <0,99mWcw), coaxial air assist (without
pump), 2.85" lens (can be exchanged free of charge with 1.5", 2.0", 2.5", 3.2",

4.0", 5.0" lens), trolley base, one working table of choice (vacuum or cutting
table, black aluminum grid or engraving table), USB connection, JobControl X
Expert software

Options

Pass-through opening (back), rotary attachment, air assist including
compressor, temperature sensor, laser power upgrade, vacuum table, engraving
table, black aluminum grid, cutting table (lamellas), honeycomb table, white
plastic cutting grid

 Options

Pass-through opening (back)

Height/width: 185 x 1045 mm (7.2 x 41 in)
maximum material height 185 mm (7.2 in)

Rotary attachment

Cones, roller or combined version; tiltable

JobControl® Vision camera

JobControl® Vision Vision; max. working area: 1000 x 610 mm (39.3 x 24 in)
Engraving via JobControl with camera attached: 975 x 600 mm (38.3 x 23.6 in)

Vacuum table

Vacuum effect for thin or corrugated materials

Honeycomb table

In combination with vacuum table

Black aluminum grid

For reflection-free cutting of small objects

Cutting table

Removable aluminum lamellas

 Control System

Software

JobControl X Expert

Laser power

Adjustable 0 - 100%

Interface hardware

USB, RS-232 (RS-232 mandatory for TroCAM and JobControl® Vision)

Interface software

ASCII, HPGL, JobContro

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 8 of 62

 Laser Equipment

Laser tube

Sealed off CO2 Laser, maintenance-free,
Laser Power 40 - 120 W, air-cooled
Pulsed fiberlaser, maintenance free
Laserpower: 10W, 20W, 30W, 50W

Wavelength

10,6m CO2, 1064 nm fiber

 Dimensions

Width/depth/height

1400 x 950 x 1070 mm / 55 x 37.4 x 42.1 inch

Weight

Approx. 350 kgs / 770 lbs (depending on laser power)

Ambient conditions

Mandatory ambient temperature +15 to +25 C or 59 to 77 F
Humidity 40% to max. 70%, not condensing
Dust free environment (2nd degree according to IEC 60947-1)

 Laser Safety

Laser class

CDRH laser safety; CE tested
Laser class 2 (Laser class 4 when operated with pass-through opening)

Interlock

Duplicate interlock safety system

Loading lid

Front side loading lid

 Exhaust

Required

Atmos Duo Plus or equivalent

 Electrical Equipment

Power consumption

1,4 kW (60 W laser power)

Subject to change without notice. Errors and omissions excepted. March 2012

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 9 of 62

1.5 Manufacturer's Label

The Manufacturer's Label is located on the backside of the machine (see picture
below).

It is recommended to enter data such as serial number and year of manufacture
data sheet above so that you always have this data handy if you have problems with
your device or require spare parts.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 10 of 62

1.6 EU - Declaration of conformity

(Machine directive 2006/42/EG, appendix II A)

Manufacturer:

Trotec Laser GmbH.
Linzer Strae 156,
A-4600 Wels

Authorized person for the compilation of technical documentation:

Gerhard KREMPL, Trotec Laser GmbH., Linzer Strae 156, A-4600 Wels

We hereby certify that

Speedy400 flexx

Model N 8027 Speedy400 flexx

in its conception, construction and form put by us into circulation is in accordance with all the
relevant essential health and safety requirements of the EC machinery directive
2006/42/EEC.

Further valid guidelines/regulations for the product:

2006/95/EG Low Voltage Directive
2004/108/EG EMC Guideline

Applied harmonized standards:

- EN ISO12100 Machine Safety

- EN 60335-1/2007 Safety of Household and similar Appliances

- EN 55011 + A1/2010 Electromagnetic Compatibility

- EN 60204-1 Machine Safety - electr. Equipment

- EN 60825-1/2007, EN 60825-4/2006 and EN 60825-14/2006 Safety of Laser Equipment

- EN 61000-6-2/2005, EN 61000-3-3/2008 and EN 61000-3-2 +A1 +A2/2009 Electromagnetic
Compatibility

Place, Date:

Wels, 02.07.2012

Personal data of the signer:

Stephan FAZENY, Head of Research and Development

Signature:

_______________________________________________

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 11 of 62

2 SAFETY

Please read this chapter before operating or servicing a Trotec Speedy 400 flexx
laser system!

2.1 General Safety Information

All personnel involved in installation, set-up, operation maintenance and repair of
the machine, must have read and understood the Operation Manual and in
particular the "Safety" section. The user is recommended to generate company­internal instructions considering the professional qualifications of the personnel
employed in each case, and the receipt of the instruction/Operation Manual or the
participation at introduction/training should be acknowledged in writing in each case.

Safety-conscious Working

The machine must only be operated by trained and authorized personnel.
The scopes of competence for the different activities in the scope of operating the
machine must be clearly defined and observed, so that under the aspect of safety
no unclear questions of competence occur. This applies in particular to activities on
the electric equipment, which must only be performed by special experts.
For all activities concerning installation, set-up, start-up, operation, modifications of
conditions and methods of operation, maintenance, inspection and repair, the
switch-off procedures that may be provided in the Operation Manual must be
observed.

Safety Information for the User and/or Operating Personnel

 No working methods are permitted that affect the safety of the machine.
 The operator must also ensure that no unauthorized persons work with the machine

(e.g. by activating equipment without authorization).

 It is the duty of the operator, to check the machine before start of work for externally

visible damage and defects, and to immediately report changes that appear
(including behavior during operation) that affect the safety.

 The user must provide that the machine is only operated in perfect condition.
 The user must guarantee the cleanness and accessibility at and around the machine

by corresponding instructions and controls.

 Principally, no safety components may be removed or disabled (already here we

emphasize the imminent dangers, for example severe burns, loss of eye-sight). If the
removal of safety components is required during repair and service, the replacement
of the safety components must be performed immediately after completion of the
service and repair activities.

 Preparation, retooling, change of work piece, maintenance and repair activities must

only performed with equipment switched off, by trained personnel.

 It is forbidden to perform unauthorized modifications and changes to the machine. It

is emphasized, that any unauthorized modifications to the machine are not permitted
for safety reasons.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 12 of 62

To assess the potential dangers laser systems pose, they are
classified into 5 safety classes: 1, 2, 3a, 3b and 4. Trotec Speedy 400
flexx is a device of class 2 (USA: Class II) and class 4 (USA: Class
IV) with pass through option
Please note that improper operation of the device can override the
status of safety class 2 and can cause the emission of harmful
radiation.

This laser system contains an YTTERBIUM FIBER LASER and a
carbon dioxide (CO2) laser source of class 4 that emit intensive and
invisible laser radiation. Without safety precautions the direct
radiation or even diffuse reflected radiation is dangerous!

Without safety precautions, the following risks exist with exposure to
laser radiation:

Eyes: Burns to the retina for NIR (Near Infra Red) LASER
Burns to the cornea for CO2 Laser
Skin: Burns
Clothing: Danger of fire

Never try to modify or disassemble the laser and do not try to start up
a system that had been modified or disassembled!

Dangerous radiation exposure can result from the use of
operation or adjustment equipment other than that described
here, and if different operational methods are performed.

Service technicians using the service plug are required to wear
standard laser safety glasses for NIR (Near Infra Red) lasers
(wavelength 1060 nm) and for CO2 lasers (wavelength 10.6 µm).

2.2 Laser Safety Information

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 13 of 62

Dangerous radiation exposure can result from the use of
materials other than described in Section 1.2 Designated Use and
the material table in Fehler! Verweisquelle konnte nicht gefunden
werden. Fehler! Verweisquelle konnte nicht gefunden werden.:
In case of using highly reflecting materials like
blank or polished metals
metals with very high reflectivity like copper, brass, gold, silver
any materials with highly reflecting coatings
other highly reflecting materials,

especially in combination with high laser power, low processing speed and/or
work pieces with curved or inclined surfaces, laser radiation might be
reflected towards the protection cover. With a very low probability this
protection cover could be damaged if the reflected radiation is FOCUSSED
onto the surface of the protection cover.

Therefore visual inspection for point-like defects on the protection cover
should be done if the aforementioned conditions are given.

The loss of yellow color on the protection cover indicates a damage of the
protecting layer. If you detect such effects, immediately turn off the laser
machine and take care to get a new protection cover.

Also other components inside the machine may be damaged if the aforementioned

conditions are given. To improve laser safety an optional “Laser Protection Cover” is

available on request.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 14 of 62

2.3 Safety Precautions when Operating the
Device

In your Speedy 400 flexx, a closed safety system is integrated which immediately
switches off the power to the laser tube when the protection cover is opened.
Consequently an incomplete engraving can occur if the cover is opened during
operation. Therefore, first press the "PAUSE" button, if you want to interrupt an
engraving process.

Please remember the following safety precautions when working with this device:
A fire extinguisher must always be handy as the laser beam can ignite flammable

materials. Do not store any flammable materials in the inside of the device or in the
immediate vicinity of the device. Particularly leftovers of produced materials have to
be removed to prevent fire hazard.

Unsupervised operation of the system is not permitted.

Because of their low absorption polished and pure metals like un-coated aluminum,
copper, silver and gold can show very weak interaction with the laser beam and
lead to strong reflections. Such materials must be handled with care, as a directed
reflection could harm the protection cover. The protection cover is damaged if the
reflected radiation is focussed in the plane of the protection cover. By accident, this
effect is almost impossible.

Adjustment of the beam path must be performed only by especially trained
personnel. An improper setting can lead to uncontrolled emission of the laser
radiation.

Before processing materials the user must verify, whether harmful materials can be
generated and whether the filter equipment of the exhaust system is suitable for the
harmful materials. We emphasize that it is the responsibility of the user, to consider
the national and regional threshold values for dust, fogs and gases when selecting
the filters and the exhaust system. (The values for the maximum workplace
concentration must not be exceeded.)

Please refer to the manual of the exhaust system on how and in what intervals you
need to replace filters.

PVC (polyvinyl chloride) must under no circumstances be processed with the
laser.

Should you have further questions before starting work, please contact your dealer
or Trotec.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 15 of 62

1

2

3

4

13

10

9

6

8

P = xxx W

7

5

2 3

4

5

3

6

7

8

3

13

4

6

8

10

7

2.4 Warning and Information Labels

The warning and information labels are attached in such positions of
the machine that could represent a source of danger during set-up
and operation. Therefore, follow the information on the labels. If labels
are lost or damaged, they must be replaced immediately.

Visible from outside

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 16 of 62

1

2

3

4

12

11

9

8

5

6

1

3

5

8

3

8

5

1

11

12

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 17 of 62

If possible keep the packaging in case the machine ever needs to be
relocated or shipped for any reason.
Dispose all waste according to the applicable waste disposal law.

Lifting points

The machine may only be lifted
and transported:

 Under the guidance of a

2

nd

person, and

 At the points identified.

3 BEFORE OPERATION

You receive your Speedy 400 flexx packed in a wooden crate, which contains the
laser and additional accessories.
A suitable fork-lift is required to unload from the courier vehicle and lift the machine
off its pallet.
A powered screwdriver with cross-head bit is recommended for dismantling the
wooden crate.

If possible keep the packaging in case the machine ever needs to be relocated or
shipped for any reason.

3.1 Forklift transport

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 18 of 62

1 5 8 2 6 9

3 7 4

3.2 Contents of Delivery

 Transport and service packaging
 Laser including optics
 Accessories box, which contains the following parts:

1. DVDTrotec software / printer driver incl. Operation Manual

2. Mains cable

3. Computer connection cable USB

4. Computer connection cable serial (optional)

5. Cleaning kit for optics

6. Additional lenses (optional)

7. Air assist nozzles(s)

8. Focus tool(s)

9. Allen key set 1.5 - 10 mm

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 19 of 62

Avoid locations where the system is exposed to high temperatures,
dust and high humidity (The humidity must not exceed 70% and the
temperature must not be close to the dew point).

Avoid locations, where the system is exposed to mechanical shocks

Fuse protection:
Do not connect other devices via the laser fuse, as the laser system
requires the full amperage.

Avoid locations with poor air circulation.

Select a location, whose room temperature is between 15 °C and
25 °C (59° – 77° F). Avoid higher ambient temperatures and strong
exposure of the machine to the sun. Use blinds, if required.

Select a location close to ventilation (if available).

Select a location that is not more than 2.50 m away from your
computer (max. cable length to avoid disturbing interferences).

Try to place a working table or a place to put things next to it. This
shall avoid, that the machine is misused as a table.

3.3 Location

Before you install the laser system, you should select an appropriate location.
Follow the guidelines shown below:

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 20 of 62

3.4 Electrical - Requirements

Make sure that your electrical outlet is capable of providing the proper
voltage, frequency and amperage that the laser system requires.

We recommend having individual circuits for

 Lasermachine and PC
 Extractor

Recommended fuse 10A (230V), 10A (115V).
Please install your computer to the same circuit as the laser marker to prevent

electromagnetic interactions.
DAMAGES FROM AN INADEQUATE OR INAPPROPRIATE POWER SOURCE

ARE NOT COVERED UNDER WARRANTY.
Noisy or unstable electricity as well as voltage spikes can cause interference and

possible damage to the electronics of the laser system. It is better to connect the
laser system to a dedicated electrical line.

It is highly recommended that you use a surge suppression plugs to protect your
computer equipment.

If electrical power fluctuations, brown outs or constant power outages are a problem
in your area, an electrical line stabilizer, UPS (Uninterruptible Power Supply) or
backup generator might be required. If installing any of these devices, make sure
that they meet the electrical requirements of the laser system.

It is your responsibility to provide a suitable electrical supply.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 21 of 62

3.5 Exhaust System – Requirements

Do not start the machine without an adequate exhaust system.

To guarantee the right ventilation during the engraving and cutting
process, an exhaust system with a minimum suction power of 300 m/h
is required.
The device must be equipped with a pre and fine dust filter as well as

an activated carbon filter (neutralization of smells).
Trotec advises to use the Atmos Duo Plus.
Connection - see section 3.7.3 Connecting the Exhaust System.

3.6 Computer – Requirements

The following recommendation represents the minimum requirements.
When using a more powerful computer the graphics are generated and displayed
faster and the computing times and the data transfer to the laser are reduced. To
use the newest software version, you might have to abide other requirements.

 Windows 7 32/64-bit or

Windows Vista 32/64-bit (with Service Pack 1 or later) or
Windows XP 32/64-bit (with Service Pack 2 or later)

 Microsoft .NET framework 3.5
 Adobe Reader 9.0 or later
 Local administrative privileges (for required software installations)
 GHz processor or faster
 GB RAM or greater (Windows 7, Windows Vista) or
 1 GB RAM or greater (Windows XP)
 80 GB hard drive or larger
 1024 x 768 resolution monitor or greater
 true color graphics card (24-bit color depth)
 1 free USB interface
 CD-ROM drive
 Mouse

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 22 of 62

INPUT POWER

220-240VAC 50HZ

INPUT POWER

100-120VAC 60HZ

3.7 Connections

Perform the connections exactly in the order described, otherwise
electrostatic charging can damage your computer and/or the
electronics of the laser system.

Mains voltage and operating voltage must correspond (AC 230 V/50
Hz or AC 115 V/60 Hz) - see information label beside the connection
socket.
Under no circumstances switch on the device if the voltages do not
correspond.

2

1

3.7.1 Connecting the Mains

Connect one end of the mains cable with the connection socket (1) at the rear side
of the laser device (see Figure below) and the other end with a protected power
outlet.

The main fuse (2) is located below the connection socket and is
accessible from the exterior.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 23 of 62

The computer must be switched off and connected to the mains
voltage.

2

1

3.7.2 Connecting the Computer

Connect the laser (see Figure below) to a free serial interface (1) or USB port (2) on
your computer.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 24 of 62

Make sure that the mains voltage corresponds with the
voltage allocated for the exhaust system.

Exhaust connection hose to
Laser (2)

Exhaust connection cable to
Laser (3)

Mains cable to mains socket (1)

3.7.3 Connecting the Exhaust System

 Connect your exhaust system to the mains socket (1).

 Plug the ends of the exhaust duct into the allocated connection (2). The

position of the connector depends on the type of exhaust system.

 When using the Trotec exhaust system, also connect it with the cable

included to the remote control connector of the laser (3).

Also follow the operation and maintenance instructions in the Operation Manual
of the exhaust system.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 25 of 62

1

Top lid

6

Vaccuum table connection

2

Service access panel

7

Dust Protection (optional)

3

Connection Socket for Rotary

8

Keypad

4

Working table

9

X-axis

5

Front lid

1 2 9

3 4 5

7

6

8

4 OPERATION

4.1 Machine view and connections front

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 26 of 62

4.2 Machine view and connections back

10

Maintenance panel

17

Serial connector

11

Pass through cover (optional)

18

Exhaust connector

12

Laser and Power Supply covers

19

JobControl® Vision connetors
(optional)

13

Fuse

20

External interlock lamp

14

Power socket

21

Manufacturer's label

15

Remote Interlock plug

22

Exhaust hose connectors

16

USB connector

11

10

13

12

15

14

16

18

20

21

19

17

22

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 27 of 62

If the front lid is opened, no data is processed. After closing the front lid, the
device is not ready to process commands for 5 seconds (defaulte value). If
the front lid is opened during operation, the motion system is stopped and
laser source is turned off.

Please note, that the laser tube is switched off immediately and
consequently the result of the engraving is incomplete. During processing of
commands the protection cover must only be opened after pressing the
"Pause" button.

Only to be opened by trained technical service personnel.

Connector for the rotary attachment (option).
Supplies the rotary attachment with the required electric signals.

Always switch the machine off when you plug in and unplug the rotary
attachment.

The work pieces to be processed are put onto the working table. To facilitate
orientation, a horizontal and a vertical ruler are located on the working table.
The table is ferromagnetic for easier fixation of work pieces.

1 Top lid

2 Service Access Panel

3 Connection Socket for Rotary Attachment

4 Working Table

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 28 of 62

If the front lid is opened, no data is processed. After closing the front lid, the
device is not ready to process commands for 5 seconds. If the front lid is
opened during operation, the motion system is stopped and laser source is
turned off.

Please note, that the laser tube is switched off immediately and consequently
the result of the engraving is incomplete. During processing of commands the
protection cover must only be opened after pressing the "Pause" button.

Connection for vacuum on the table

Avoids dust to get into the maintenance and service panel area.

The Keypad contains multiple buttons and displays for controlling the device.
See section 4.4 Keypad for further information.

The motion system is the part that performs the mechanical movements in X
direction (horizontal) (Focusing head movement) and Y direction (vertical).
The X axis is visible in the working area.

5 Front lid (opened in the shown picture)

6 Vacuum table connection

7 Dust Protection (optional)

8 Keypad

9 X axis

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 29 of 62

10 Maintenance Panel

Has to be opened with a 10mm Allen key to maintain optics.

Can be opened to process larg workpieces.

Please note, that opening this cover the machine will run as class 4 system.
See section 2.2 Laser Safety Information for further information.

Must not be opened by unauthorized persons.

To connect the main power according the information on the manufacturers
label.

For PC connection

11 Pass through cover (optional)

12 Laser and Power Supply covers

13 Fuse(s)
14 Power Socket

15 Remote Interlock Plug

16 USB connector

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 30 of 62

17 Serial connector

For PC connection

Turns on when interlock is closed and machine is ready for processing.

Shows important data of the machine like serial number or manufacturing
date.

18 Exhaust cable connector

19 JobControl® Vision connectors (optional)
20 External Interlock lamp

21 Manufacturer's Label

22 Exhaust hose connectors

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 31 of 62

4.3 ON/OFF Switch

When switching off the mains supply, all processing data is lost.

Before switching on the device, the user must make sure that no

objects of any kind are located inside the operating space, which could

limit or obstruct the mechanics of the device.

Switches the mains supply ON/OFF.
The following conditions must be fulfilled for correct start up:

 unrestricted freedom of motion of the mechanics
 no materials under the working table
 protection covers closed

If all interlock-secured covers are closed, immediately after being switched on, the
device starts the referencing process. When the referencing process is completed
correctly, an acoustic signal sounds and the device is ready for operation. The
readiness for operation is additionally displayed by green (slow) flashing of status
display.

If the top lid or any other interlock secured cover (maintenance panel, front lid) is
open, an acoustic signal sounds, the status display flashes fast in green and no
reference movement is made.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 32 of 62

4.4 Keypad

1 2 3

4 5 6

10 8 9

7

1 POSITIONING KEYS Z

When pressing one of these two keys the working table moves in Z

direction (upwards or downwards).

Use these positioning keys to move the table manually.
When both keys are pressed simultaneously, the material is focused automatically.
Before the autofocus- move is started, the head is moved backward in line with the

light barriers. If the light barrier is broken, e.g. by an air assist nozzle, the upward
move will be suppressed to prevent a collision between the nozzle and the table.

The Autofocus option might not work on transparent materials or

materials which are not flat.

Bear in mind that defects from head crashes (working head hits

material or working table) are NOT warranted.
By pressing the "Shift" key and a Z- positioning key an automatic move to the

corresponding end- positions is performed:
Shift + Down: the table moves down to the lowest possible position
Shift + Up: the table moves up to the autofocus- position.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 33 of 62

Note: Shift + Up will cause the head moving backwards to the light barriers
(according simultaneous pressing of both z-keys).

If any of positioning keys X and Y is pressed, no moves in Z are possible.

An automatic move of the Z- axis can be stopped by pressing of the
positioning keys (1 or 2).

2 POSITIONING KEYS X/Y

Use the positioning keys to manually move the lens holder into the indicated
directions.

When you press two keys simultaneously, the lens holder moves diagonally.

When you press the "Shift" key and one of the positioning keys

simultaneously, a movement to the corresponding end position is

performed.

If all panels are closed, the movement is done with the maximum

velocity, if opened, the speed is 1/4th of the maximum.
While the Z- axis is in movement (e.g. autofocus), no cursor moves in X and Y axis

are performed.

3 START / PAUSE / REPEAT

Pressing the button with no Job running the actual Jobs positioned on the selected
plate in JobControl are started.

Used to pause the current working process (key lights up). As soon as the last
processing command is finished, the motion system stops.
If this key is pressed a second time, the key illumination goes off, the interrupted
working process is continued.

Pressing the button after a Job is finished will repeat the actual Jobs positioned on
the selected plate in JobControl. The Jobs will reset automatically

4 STANDBY

Switches the device into Standby mode (Laser ready, illumination off) ­key lights up.

By pressing the key again the device is switched back to Ready mode.

If the Standby button is pressed while the Z- axis is in an automatic move (e.g.
autofocus), the Standby mode is entered after finishing the Z- axis- move (Z- axis
move can be stopped by pressing any of the Z- axis keys).

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 34 of 62

5 EXHAUST

green, flashing slowly (0.5 Hz)

9

Machine is ready

green, flashing fast (2 Hz)

9

Cover has been opened

green permanent light / Pause mode

9

Data available in the machine

red permanent light

8

Laser beam is being emitted

green/red flashing alternately

8+9

Cover open during switch-on process,

simultaneously acoustic signal - no

referencing

Used to manually switch the exhaust system on and off.

The key illumination shows the status of the exhaust system. When

the key is illuminated, the exhaust system is switched on.

After completing the engraving process, the exhaust system can only

be switched off after some seconds (follow-up time).

6 "SHIFT" key for 2nd function key level

For additional Operations. When this key is pressed together with the

following keys, the functions indicated are activated:

 Exhaust (5): Air assist on/off
 Positioning keys X/Y/Z (2): These keys drive the laser head to

the end position

7 STOP

By pressing this button, the actual process running will be stopped.

8 STATUS INDICATOR LASER BEAM
Indicates, that a laser beam is currently being emitted.

9 STATUS DISPLAY

Indicates the current status of the device.

10 HOME

Pressing this button will change the machines homeposition temporary
(Home-move to this position)

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 35 of 62

It is not allowed to place Workpieces into the baseframe without a
Table attachment (e.g. Standard-, Vacuum- or Cutting Table).
This is important so no bending on the frame and impairment of the
exhaust function is possible.

4.5 Tables

4.5.1 Engraving Table (Standard table)

 The engraving table rests on the base

frame

 The engraving table is only for engraving

heavy objects, such as metals, marble,
granite, glass, heavy wood and acrylic
parts.

4.5.2 Vacuum Table

 The vacuum table rests on the base

frame.

 The vacuum table is only intended for

engraving and/or cutting thin and
lightweight materials such as films, plastic
laminates, veneers, thin sheetsof wood,
paper, cardboard, and similar.

 The entire surface of the vacuum table must be covered to ensure the

maximum vacuum effect

4.5.3 Cutting Table

 The cutting table rests on the base

frame.

 The entire surface of the vacuum table

must be covered to ensure the maximum vacuum effect

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 36 of 62

4.6 First Steps before Marking

To prepare your laser for the first marking tests, perform the following steps:

1. Switch machine on with the ON / OFF switch.

2. Close the top cover.
The working table automatically references in X/Y/Z direction.

3. Open the protection cover and place work piece on the working table.

Usually you position the work piece into the upper left-hand corner of

the working table against the horizontal and vertical rulers. However,

any other position on the working table is also possible.

4. Focusing the Laser Beam
For the laser beam in your laser system to be able to engrave and cut precisely, the
energy is focused with a lens system, which is mounted on the motion system in a
lens holder.

The focusing point of the laser beam depends in the installed lens. It is

measured from the lens to the material surface

For optimal processing the surface of the material that you want to engrave or cut,
must be adjusted to this point.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 37 of 62

There are three methods to focus the laser beam:

1

A: Manual focusing
B: Focusing by software
C: Automatic focusing by means of light barriers

A - Manual focusing:

A1. Move the processing head over the material to be engraved by means of the
positioning keys X/Y

A2. Hang the focus tool on the external ring of the working head so that the
focus tool can move unhindered. Move the working table upwards by pressing the Z
positioning key. While doing this carefully observe the focus tool.

Before the focus tool reaches the work piece, move the working table upwards only
very slowly and step by step by briefly tapping the positioning key, until the tool tilts
to the side. Now the lens is focused onto the surface of the material.

B - Focusing by software:

Click the icon "focus laser" in the Trotec JobControl
The working table moves in Z direction.
The following values are used to determine the focus position and therefore always
have to be checked before using this focus option:

 material thickness (specify the value as accurate as possible)
 table height (check if right table is selected in Options)
 lens type (specify the according lens)

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 38 of 62

To C - Automatic focusing by means of light barriers (optional):

1

The automatic focusing is only possible if the work piece is thicker

than the rulers.

The Autofocus option might not work on transparent materials or

materials which are not flat.

Bear in mind that defects from head crashes (working head hits

material or working table) are NOT warranted.

By pressing the two keys for Z positioning of the working table simultaneously, the
laser beam is automatically focused onto the work piece (If you don't have the
autofocus-option, the table will go down to Z = 0).

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 39 of 62

4.7 First marking Tests

The following steps describe, how to successfully mark a first pattern. Please follow
the individual steps:

1. First switch on the computer, then the Laser.

2. Put the object to be engraved into the laser and move into the desired
position on the working table. Usually the object is positioned in the upper left-hand
corner. Use the rulers to determine the dimensions of the object to be engraved.

3. With the positioning keys the lens is positioned over the material to be
engraved. You focus with the help of the focus tool or by auto focus (see page 34
ongoing).

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 40 of 62

4. Generate a graphic with the help of your graphics software. The size of the
graphic does not matter as the printer driver adjusts it to the work piece
automatically if requested.

Also consult the Software Manual for further information.

5. Select "File Print", to access the printer driver, where you can perform work
piece and material settings as well as specify a job name or a job number.
This file is automatically transferred into Trotec JobControl.

6. After the material, the engraving direction, die orientation of the work piece
and the orientation of the plate have been specified in the Trotec JobControl under
"Plate, Setup Plate", the job can be positioned on the plate with a double-click. If
necessary, the job can be positioned at any position on the plate by dragging with
the mouse. The position of the job corresponds with the engraving position on the
working table.

Make sure when engraving flammable materials the air assist is on!

7. Establish a connection with the engraver by clicking on the button "Establish
Connection" in JobControl.

8. Switch on the exhaust system. When using an original Trotec exhaust
system with installed connection cable, this happens automatically - check only,
whether in the indicator "Exhaust Ready" is green in the Engraver Control of the
JobControl.

9. Finally press the START button (green arrow) in the Control of the
JobControl, to start the engraving process.

10. While the laser is working, you can generate the next graphic.

11. When the working is complete, the JobControl offers you the following
possibilities:

 delete the job
 Job Reset and placing back in to the waiting list for later repeat of the

working.

 Job Reset and immediate repeat

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 41 of 62

4.8 Manually switching Lasersources

1) After referencing of the
machine press "Standby"

2a) To change to the CO2­mode, press both X-buttons
together

2b) To change to the fiber­mode, press both Y-buttons
together

When you use JobControl® Vision ® Software, you can use all lenses for CO2 and
fiber laser with the original focus tools.

For the flexx 2.85” lens, the delivered focus tool is adjusted for the fiber laser

source. For the CO2 laser source you have to use a specially adjusted focus tool .
This is, because the focus point is different for both laser types.
In JobControl, this difference is adjusted automatically. Whenever the CO2 source
is selected, the table will drive down automatically after the “normal” focus
procedure.

JobControl selects the right laser source according to the colors and your material
settings.
In JobControl® Vision ® you have to select the desired laser source manually with
the following procedure:

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 42 of 62

4.9 Tips and Tricks

4.9.1 for Laser Engraving

The engraving depth can easily be varied through the laser power or

the speed. To increase the engraving depth, reduce the speed or

increase the power setting. This way you increase the amount of

energy per area unit. Engraving too deep, however, reduces the

quality of the details. With coated materials the required power
depends of the kind and thickness of the coating. With power set too high the
individual lines become too thick and a sharp picture cannot be achieved. The
resolution of the graphics should usually be at 500 dpi. The dpi setting (number of
laser dots per inch) depends on the material. The lower this setting is, the lower the
resolution of the engraved picture will be. This, however, reduces flaming and
increases the energy of a pulse, which can improve the overall result (e.g. when
engraving some sorts of plastic materials).

Protection foil:

Remove the protection foil from the engraving area. However, leave

the protection foil on the area that is not engraved, to avoid scratching

of the material.

Plastics:

Plastics for engraving are available in many different colors and

thicknesses and with many different coatings and surfaces. The

majority of available plastics can be well engraved and cut with the

laser. Plastics with a micro-porous surface seem to give the best
result, because less surface material needs to be removed. As most plastic
materials have a low melting point, a low ppi setting should be selected to reduce
the danger of melting.

Acrylic:

There are two different types of acrylic - cast and extruded. The cast

acrylic becomes white or mat after engraving, the extruded acrylic

remains clear. Use extruded acrylic for engravings that are filled with

paint and cast acrylic for normal engravings. Cast acrylic can be best
engraved without protection foil. It is better to engrave the entire surface with a low
energy setting.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 43 of 62

Photo Engraving:

Engraving photographs can be quite a challenge at the beginning. But

as soon as you understand the basics it will become easier for you.

Scan the desired picture with a resolution of 300 dpi. Adjust brightness

and contrast so that lighter colors become lighter and darker colors
become darker. The photo might look better if you use a filter, which sharpens the
contours. The next step is the selection of a raster. Usually the software offers a
selection of different rasters with a specified number of lines per inch and different
raster angles. Use a raster with between 20 and 100 lines per inch. Increasing the
number of lines per inch decreases the size of the points. Try which raster you think
looks best. With one material large dot look better, with another material smaller
points look better. If you cannot select rasters with your software, the machine will
select the raster automatically.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 44 of 62

4.9.2 for Laser Cutting

Distance to the Surface of the Work piece

If you want to achieve very good results, when laser-cutting acrylic or

wood, we recommend, that the plate be attached at least some

millimeters above the engraving table. By doing this the smoke and

the melting residuals underneath the plate can escape unhindered. A
slight moistening of the plate will reduce the area of heat influence. Generally the
protection foil should be removed, except when there is considerable development
of fumes. During laser cutting the Hz setting (pulses per second) should be set to
low, in particular for flammable materials.

Multiple cutting

Often a clearer contour can be achieved by cutting twice rather than

cutting only once.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 45 of 62

4.9.3 for the Production of Rubber Dies

The various mixtures and densities of rubber plates cause a slightly

varying engraving depth. The settings in the overview table give a

good indication. Since engraving a standard rubber material requires a

relatively high laser power, the laser power is principally set to 100%

and only the speed is varied.
Due to their lower density, so-called micro porous rubber materials allow a
significantly higher engraving speed. Test the rubber first, to find out the correct
speed setting.

The Trotec JobControl software simplifies the creation of a stamp significantly.
Mirroring as well as converting is performed automatically and a cone-shaped
shoulder is generated around each letter. Due to the wider base the letters are
stabilized during stamping and therefore the imprint becomes clearer. If you
engrave rubber dies without using this option, the letters will have no shoulders
making them very thin and unstable.

To avoid flaming, we recommend a low HZ setting near 1000 Hz for cutting the
rubber die. The laser pulses are set apart from each other and their edges just
touch. This results in a perforation. The rubber die stays connected to the rubber
plate but can be torn off easily. The advantage of this method is that there is
practically no further risk of deformation or melting of the material. Furthermore, the
entire plate can be removed from the laser at one time instead of having to collect
all dies individually.

Engraving rubber produces a considerable amount of dust. Therefore a well­dimensioned exhaust system and its regular maintenance are very important. The
appropriate Trotec exhaust system is absolutely recommended.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 46 of 62

5 MAINTENANCE

5.1 Cleaning the System

Caution - use of controls or adjustments or performance of procedures

other than those specified herein may result in hazardous laser

radiation exposure.

Before starting cleaning and maintenance work always switch off the

device and unplug the mains plug.

You should check at least once a day, whether dust has accumulated

in the engraving system. In case of soiling the machine must be

cleaned.

The cleaning interval strongly depends on the material that is being

processed and the operating time of the device. Please bear in mind
that only a clean machine guarantees optimal performance and reduces the service

costs.

CAUTION: Always keep the system clean, as flammable parts in the

working area or exhaust area rise the fire hazard.

General Cleaning:

1. Move the working table into a position in which it is easiest for you to clean
the surface with a window cleaning agent and paper towels.

2. Make sure, that the device is switched off and unplugged. Open the
protective cover.

3. Thoroughly remove all loose dirt particles and deposits in the interior of the
machine.

4. Clean the cover of the laser tube.

5. You can clean the acylic cover with a cotton cloth. Do not use paper towels
as they could scratch the acrylic.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 47 of 62

5.2 Cleaning the Optical Parts

Trotec recommends to use following cleaning material:

Lens tissues Part number 69249

Lens cleaner Part number 69248
The lens has a durable multi-coating and won't be damaged by correct and careful

cleaning. You should inspect the mirrors and the lens according the maintenance
plan. If you discover a veil of haze or dirt, you must clean them.

Follow the instructions below for the cleaning of optical parts:

5.2.1 CLEANING THE LENS

1. Move the working table to a distance approx. 10 cm under the lens holder.

2. Move the working head into the center of the working surface and put a cloth
under the lens holder (so that the lens is not damaged if it accidentally drops).

3. Now you can remove the lens by turning the fixing ring and pulling the lens
assembly to the front.

4. Remove the coarse dust as good as possible by blowing air onto the lens
surface.

5. Check the surface and if necessary clean the lens with the lens cleaning
liquid and lens tissue.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 48 of 62

6. Hold the lens assembly by its edge with a lens cleaning tissue and use a
drop of lens cleaning liquid from the little bottle which you received as an accessory
delivered with the laser. While holding the lens on an angle, flush both surfaces of
the lens, to wash away coarse soiling.

7. Put the lens on a clean lens cleaning tissue. Put some lens cleaning liquid
on one side of the lens. Leave the liquid to take effect for approximately one minute
and then gently wipe it away with lens cleaning tissues soaked with lens cleaning
liquid.

8. Finally, dry this side of the lens with dry lens cleaning tissues and repeat the
cleaning process on the other side of the lens.

Never use a cleaning tissue twice. Dust accumulated in the cleaning

tissue could scratch the lens surface.

9. Examine the lens. If it is still soiled, repeat the cleaning process until the lens
is clean.

10. Carefully insert the lens holder with lens into the working head.

The rounded side (= convex) of the lens is facing upwards. This is

guaranteed by the design of the lens holder.

11. Fix the lens holder carefully with the fixing ring.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 49 of 62

5.2.2 CLEANING THE MIRRORS #2, #3 AND #4

1

2

There are two mirrors in the operating area of the laser, which may
have to be cleaned if they are soiled. To clean the mirrors, follow the
instructions below.

MIRROR #2 and #3

1. The mirrors #2 and #3 are located on the right-hand side of the machine. To
be able to access those mirrors, you must remove the right maintenance panel.

The laser must be switched off before the panel is removed!

2. The mirrors are attached by means of two Allen screws (1), which are
located on the mirror holder. Open the screws and remove the lens holder together
with the mirror. Do not touch the milled screws while doing this (2).

Make sure that you do not touch the mirror surface with your fingers as
this reduces the mirror's working life significantly.

3. Use a drop of lens cleaning liquid from the accessories box and, while
holding the mirror on an angle, flush the surface of the mirror, to wash away coarse
soiling.

4. Put the mirror on a working surface. Put some drops of lens cleaning liquid
on the mirror and leave the liquid take effect for approximately 1 minute.

5. Use a folded piece of lens cleaning tissue soaked with lens cleaning liquid
and wipe gently over the mirror only once. Use a fresh lens cleaning tissue soaked
with lens cleaning liquid each time and again wipe over the mirror only once. Then

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 50 of 62

wipe the mirror dry with a new dry lens cleaning tissue. Never use a cleaning tissue
twice, as it could carry dust particles, which can scratch the mirror surface.

6. Examine the mirror and repeat the cleaning process, if necessary.

7. Replace the mirror and fix it again with the two Allen screws.

MIRROR #4

1. While holding the mirror, loosen the two knurled screws (1) and lift the mirror
from the mirror holder (2).

Pay attention that the mirror doesn't grind over the mirror holder, as it

can be scratched very easily.

2. Use a drop of lens cleaning liquid from the accessories box and, while
holding the mirror on an angle, flush the surface of the mirror, to wash away coarse
soiling.

3. Put the mirror on a working surface. Put some drops of lens cleaning liquid
on the mirror and leave the liquid to take effect for approximately 1 minute.

4. Use a folded piece of lens cleaning tissue soaked with lens cleaning liquid
and wipe gently over the mirror only once. Use a fresh lens cleaning tissue soaked
with lens cleaning liquid each time and again wipe over the mirror only once. Then
wipe the mirror dry with a new dry lens cleaning tissue. Never use a cleaning tissue
twice, as it could carry dust particles, which can scratch the mirror surface.

5. Examine the mirror and repeat the cleaning process, if necessary.

6. Re-insert the mirror into the mirror holder by setting it straight onto the
holder and tightening the knurled screws.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 51 of 62

5.3 Maintenance Plan

Daily

Weekly

Monthly

Yearly

Laser

Lens, mirror #4

Check
Cleaning if
required

Mirror #2 and #3

Check
Cleaning if
required

Working table and
rulers

Cleaning

Cover of the laser tube
and housing

Cleaning

Entire working area ­general cleaning

Cleaning

Exhaust System

Bag filter

According to the operation manual

of the exhaust system

Filter mat

Particle filter

Activated carbon filter

For detailed information on the maintenance activities on exhaust systems please
refer to the respective manual.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 52 of 62

5.4 Rotary Engraving Attachment

The rotary engraving option in the printer driver is used in

combination of the rotary engraving attachment, to engrave
cylindrical objects.
To compensate for the different diameters of different objects, the
image must be adjusted. This is performed automatically by the
engraving driver, by selecting the rotary engraving option and

entering the diameter of the object to be engraved.

Never plug or unplug the rotary engraving attachment while the
machine is turned on. If this is not observed, there insists the danger
of irreparable damage on the electronics.

The rotary engraving attachment is available with cones and with rolls. The rotary
with cones permits engraving of cylindrical objects with a diameter of up to 270 mm,
a length of up to 760 mm and maximum weight of 3 kg. The rotary with rolls permits
engraving of cylindrical objects with a diameter of up to 180 mm, a length of up to
960 mm and maximum weight of 10 kg.

To install and set-up the rotary engraving attachment proceed as described as
follows:

1. Make sure the engraving or vacuum table is installed.

2. Move the working table to the lower position, switch off the laser and open

the top lid and front panel for easier loading.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 53 of 62

3. Put the rotary engraving attachment onto the working table and connect it to

the working table. Place the rotary on the table and position its brackets to
hold the rulers.

4. Connect the rotary engraving attachment via the control cable with the

connector of the motion system. The connector is located inside the left front
of the interior.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 54 of 62

Mounting the work piece:

5. Before you mount the object into the rotary engraving attachment, measure

the diameter of the object at the position to be engraved with a sliding caliper
or a similar tool. Write down this value.

6. Adjust the height by loosening and fixing of lever 1 and screw 2 to make the

work piece fitting into the rotary engraving attachment.

7. When using a rotary attachment with cones, fix the slider of the rotary with

lever 3 until the work piece is fixed between the two cones. When using a
rotary attachment with rolls, adjust the slider of the rotary with lever 3 until
the work piece fits on it, and then place the work piece on the rolls.

8. Now check if the work piece is horizontal and, if necessary, adjust the level

by lever 1 on the right side or lever 4 or screw 2 on the left side.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 55 of 62

9. Now switch on the laser and wait until the referencing is finished. Position

the working head over the object at the position, where you want to engrave.
Now focus the object with the focus tool. If the object slopes too much in the
area to be engraved, the rotary engraving attachment can be tilted, so that
the surface of the object is running again parallel with the X axis of the
motion system. To do this, lift the right-hand side of the rotary engraving
attachment and place a wedge under it. Take care not to lift the rotary
engraving attachment too high, as it can touch the lens holder.

Engraving:
Additionaly consult the Software Manual for further information concering the
engraving process.

10. Generate a graphic with the help of your graphics software. The size is not

important, as the graphic can be adjusted to the dimensions of the work
piece by the printer driver.

11. Then perform the settings for size and orientation in the JobControl under

"Plate, Setup Plate" and, if necessary, select the engraving material. Please
note especially, that you can determine the orientation of the graphic on the
object with "Job Orientation”.

12. In the "Options" menu of the JobControl select "Rotary Engraving

Attachment" and enter the diameter of the object.

13. Double-click on the previously generated job in the waiting list to place it on

the plate.

14. Use the mouse to drag the job to the position of the plate, at which the

desired engraving area is located on the object. Use the rulers in the
machine and in JobControl for orientation and move the lens holder directly
over the desired position, after you have connected the computer with the
laser, and position the job on the screen according to the position of the
lens.

15. Establish the connection to the laser.

16. Switch on the exhaust system (only necessary if you do not use an original

Trotec exhaust system).

17. If you use a machine type with a water cooled laser tube, switch on the

cooling system before switching on the laser.

18. Activate the START button in the Engraver Control of the JobControl and

start the engraving process.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 56 of 62

5.5 Material Table

Processing of the following materials is not permitted:

Carbon, Polyvinyl chloride PVC, Polyvinyl butyral PVB,
Polytetrafluorethylene PTFE (Teflon), carbon fiber, beryllium oxide and
materials containing halogen (fluorine, chlo-rine, bromine, iodine and
astatine), epoxy- or phenolic resins

Take care when processing the following materials:

"Manganese, chromium, nickel, cobalt, yttrium and lead. Material with
the naming addition ""flame-retarding"" since it might contain
bromine.

A list of material which can be processed can be found on our
homepage or on your suppied installation DVD.
Any material not listed this the material list may only be processed with
written approval of Trotec.

We recommend to run a material processing test with the above
mentioned mate-rial using the appropriate configuration.

Trotec assumes no responsibility for any consequences of laser
processing in any application such as medical or pharmaceutical
applications.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 57 of 62

6 Tips for Troubleshooting

The machine does not react after activating the "ON" key.

 Check the mains connection.
 Check the main fuses. They are located next to the mains connection socket.

Replace defect fuses with fuses of the same type and value.

No referencing is performed after switching on the machine. No acoustic
signal can be heard.

 Check if the top lid and other interlock-secured covers (front lid, maintenance

panel) are tightly closed.

The following error message is displayed when trying to establish a
connection between JobControl and the machine: “Could not build up
connection to the laser."

 Check the cable connection between computer and machine.
 Make sure that you are actually using the correct serial interface COM 1 to

COM 10 of your computer and that it is functional.

 Check the interface selection in "Options" in the "Settings" menu of

JobControl.

After starting a job the exhaust system is not switched on.

 Check whether the exhaust system is connected with the mains socket.
 Check the cable connection between the machine and the exhaust system.

A job, which was created with the graphics software, does not appear in the
JobControl waiting list.

 Check whether the sorting function "Kind" and "Resolution" are activated in

the waiting list.

 Make sure that the directory "Spool" has been created in the directory of

JobControl ("Trotec") and that the correct path to this directory has been set
under "Options" in the "Settings" menu.

A job transferred to JobControl does not contain any graphics,

 Use the "Fit to page" option in the printer menu of your graphics software.

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 58 of 62

Dear customer!

Please check applicable items:

We request your confirmation of
properly completed transfer of the
machine

 Machine parts checked for shipping damage
 Machine parts checked against delivery note
 Setup of the machine discussed
 Startup of the machine discussed
 Operation of the machine discussed
 Maintenance of the machine discussed
 Electrical voltage checked
 Safety Instructions discussed
 Trial run performed
 Deficiencies determined

The machine with the

Please transmit a copy of this
document - filled out and signed by
an authorized company
representative - to an employee of
our sales affiliate for forwarding to
the manufacturer.

Thank you very much.

machine designation: Speedy 400 flexx
has been checked according to the listed items and has
been transferred properly.

City, Date

Company stamp / Signature

7 Trotec Forms

7.1 Acceptance report

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 59 of 62

7.2 TRAINING SCHEDULE

Employee/Trainee: ...............................................................................

Trainer: ...............................................................................................

Date of Training: .................................................................................

The above mentioned Employee received instruction on the operation of the Speedy
400 flexx Lasersystem.
Especially the following topics are covered:

 Machine Function
 Danger Area
 Warnings
 Interlock System
 Taking into Service and Shutdown
 Work Flow
 Announcement of unexpected working result and the resulting procedure
 Announcement of Failure and instituting Procedure
 Responsibility on remedial measure
 Operation Manual and its depository for inspection
 Cleaning and Maintenance

............................................................... ...............................................................

Signature of Trainer Signature of Trainee

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 60 of 62

7.3 Response Form

Date

Machine Details

Contact Details

Serialnumber

Name

JobControl Version

Country

Driver Version

Phone Number

Layout Software

Email address

Firmware Version

Problem Description

Does an error message show up on the PC, if so which one?

What happened before the error showed up? (Thunder&Lightning, Windows

What was tried to solve the problem?

If you face any trouble with the machine, please provide the following information and add a
Servicefile (procedure is described on the following pages).

Please send the information to your sales representative or to [e-mail].

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 61 of 62

8 How to create a Service File

1. Start JobControl and go to Settings> Create Service File.

2. The window "Save Service File to" shows up. Please select a directory to
save the file and click on "Save".

8026 | V5.0_EN (11/2015)
Technical changes reserved

Trotec Laser GmbH

Page 62 of 62

3. The window "Add Layout File" shows up. Please select the layout file, which
was sent most recently to JobControl and possibly caused a failure (example: Corel
file, Photoshop file, AutoCAD file,). Click on "Open".

4. The following window confirms, that the Service File (ServiceLog.txt) was
created successfully.

5. Please send the Service File to your sales representative or to

[e-mail].