Trotec PJSS11-20V Operating Manual

Page 1
PJSS 11-20V
EN
OPERATING MANUAL
CORDLESS PENDULUM ACTION JIGSAW
TRT-BA-PJSS11-20V-TC-001-EN
Page 2
Notes regarding the operating manual................................. 1
Info
Information marked with this symbol helps you to carry out your tasks quickly and safely.
Safety .....................................................................................2
Information about the device................................................6
Transport and storage...........................................................9
Start-up................................................................................10
Operation .............................................................................16
Available accessories..........................................................17
Errors and faults..................................................................18
Maintenance ........................................................................19
Disposal ...............................................................................19

Notes regarding the operating manual

Symbols

Warning of electrical voltage
This symbol indicates dangers to the life and health of persons due to electrical voltage.
Warning of hot surface
This symbol indicates dangers to the life and health of persons due to hot surface.
Follow the manual
Information marked with this symbol indicates that the operating manual must be observed.
Wear hearing protection
Information marked with this symbol indicates that you should wear hearing protection.
Wear safety glasses
Information marked with this symbol indicates that you should wear eye protection.
Wear a protective mask
Information marked with this symbol indicates that you should wear a protective mask.
Wear protective clothing
Information marked with this symbol indicates that you should wear protective clothing.
Wear protective gloves
Information marked with this symbol indicates that you should wear protective gloves.
You can download the current version of the operating manual and the EU declaration of conformity via the following link:
PJSS 11-20V
Warning of sharp object
This symbol indicates dangers to the life and health of persons due to pointed objects.
Warning of hand injuries
This symbol indicates dangers to the health of persons due to hand injuries.
Warning
This signal word indicates a hazard with an average risk level which, if not avoided, can result in serious injury or death.
Caution
This signal word indicates a hazard with a low risk level which, if not avoided, can result in minor or moderate injury.
Note
This signal word indicates important information (e.g. material damage), but does not indicate hazards.
http://hub.trotec.com/?id=39926
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Operating manual – cordless pendulum action jigsaw PJSS 11-20V
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Safety

Read this manual carefully before starting or using the device. Always store the manual in the immediate vicinity of the device or its site of use!
Warning Observe all the safety warnings, instructions,
illustrations and technical data provided with this power tool.
Failure to follow the instructions below may result in electric shock, fire and/ or serious injury.
Save all warnings and instructions for future reference.
The term power tool used in the safety warnings refers to both mains-operated and battery-powered electric tools (with/ without power cable).
General Power Tool Safety Warnings – Work area safety
If operating a power tool in a damp location is
unavoidable, use a residual current device(RCD) protected supply. Use of an RCD reduces the risk of
electric shock.
General Power Tool Safety Warnings – Personal safety
Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Keep work area clean and well lit. Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust
or fumes.
Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
General Power Tool Safety Warnings – Electrical safety
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces,
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep the cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or
jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be
caught in moving parts.
If devices are provided for the connection of dust
extraction and collection facilities, ensure these are connected and properly used. The use of a dust
extraction system may reduce dust-related hazards.
Do not let familiarity gained from frequent use of tools
allow you to become complacent and ignore tool safety principles. A careless action can cause severe
injury within a fraction of a second.
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General Power Tool Safety Warnings – Power tool use and care
Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the
job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and / or
the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive
safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
Maintain power tools and accessories carefully. Check
for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by
poorly maintained power tools.
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in
accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
Keep handles and gripping surfaces dry, clean and free from oil and grease. Slippery handles and gripping surfaces do not allow for safe handling and control of the tool in unexpected situations.
General Power Tool Safety Warnings – Battery tool use and care
Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of
battery pack may create a risk of fire when used with another battery pack.
Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
When battery pack is not in use, keep it away from
other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the
battery terminals together may cause burns or a fire.
Under abusive conditions, liquid may be ejected from
the battery. Avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the
battery may cause irritation or burns.
Do not use a damaged or modified battery. Damaged or modified batteries can behave unexpectedly and lead to fires, explosions or injuries.
Do not expose a battery to fire or excessively high temperatures. Exposure to fire or temperatures above 130°C (265°F) may cause an explosion.
Follow all the instructions for charging and never
charge the battery or the cordless tool outside the temperature range specified in the operating instructions. Incorrect charging or charging outside of the
permissible temperature range can destroy the battery and increase the risk of fire.
General Power Tool Safety Warnings – Service
Have your power tool serviced by a qualified repair person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.
Device-specific safety warnings for jigsaws
Hold the device by its insulated gripping surfaces when performing an operation where the insertion tool may contact hidden wiring or its own cord. Cutting a
"live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
Use appropriate detection equipment to track down
concealed supply lines or consult the local utility companies. Contact with electrical lines may result in fire
and electric shock. Damaging a gas line may lead to an explosion. Penetrating a water line causes property damage and may cause an electric shock.
Vibrations can be harmful to the human hand-arm system. Keep the vibration exposure time to a minimum.
Secure the workpiece. The grip of tensioning devices or a vice is more secure than holding the workpiece only by hand.
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Clean the shank of the saw blade before inserting it. A dirty shank cannot be fastened securely.
Check the saw blade for tight fit. A loose saw blade could fall out and injure you.
Before switching on the power tool, ensure that the insertion tool can move freely. If the device is switched on with a jammed insertion tool, the resulting forces can be extreme causing the device to kick out sideways.
Do not work on moistened material or moist surfaces.
Only hold the power tool against the workpiece when the tool is switched on and running. Otherwise there is a risk of kickbacks.
Make sure that the base plate is positioned securely on the contact face during sawing. A jammed saw blade could break or cause a kickback.
Keep your hands out of the sawing area. Do not reach underneath the workpiece. Risk of injury upon contact with the saw blade.
Keep your hands away from lifting rod and quick- release chuck. Crushing hazard upon contact with these components.
Ensure sufficient ventilation.
Regularly check the quick-release chuck for wear or
damage.
Only use intact, flawless saw blades. Bent and blunt saw blades could break or cause a kickback.
Do not attempt to slow down the saw blade movement
by pressing against the blade from the side once the device is switched off. The saw blade could be damaged,
break or cause a kickback.
Switch off the power tool when your operation is
completed, but do not remove the saw blade from the kerf until it has come to a standstill. This serves to
avoid a kickback, then you can put the power tool down safely.
Immediately switch off the power tool if the insertion tool gets jammed. The power tool can lash out to the side owing to the forces that build up consequently.
Wait until the power tool has come to a standstill, before putting it down. The insertion tool could get caught resulting in a loss of control of the power tool.

Intended use

Only use the device PJSS 11-20V:
for straight and curved cuts at angular workpieces made of wood, plastic and light metal while keeping base plate contact,
for mitre cuts up to an angle of 45° at angular workpieces made of wood, plastic and light metal,
whilst adhering to the technical data (see operating manual).
We recommend using the power tool with original Trotec accessories.

Improper use

The device is not intended for processing damp wood.
The device is not intended for processing glass or stone.
The device is not intended for freehand operation without base plate contact.

Personnel qualifications

People who use this device must:
have read and understood the operating manual, especially the Safety chapter.

Personal protective equipment

Wear hearing protection.
Excessive noise can lead to hearing loss.
Wear eye protection.
With it you protect your eyes from splintering, falling and flying pieces which could cause injuries.
Wear a protective mask.
It saves you from inhaling harmful dusts generated when processing workpieces.
Wear protective gloves.
They protect your hands from burns, crushing injuries and skin abrasions.
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Residual risks

Warning of electrical voltage
Electric shock from insufficient insulation. Check the device for damages and proper functioning before each use. If you notice damages, no longer use the device. Do not use the device when the device or your hands are damp or wet!
Warning
Do not process materials containing asbestos. Asbestos is considered carcinogenic.
Warning
Make sure not to hit power, gas or water lines when working with a power tool. If necessary, use a pipe detector to check the wall you want to drill in or slit open.
Warning of electrical voltage
Work on the electrical components must only be carried out by an authorised specialist company!
Warning of electrical voltage
Before any work on the device, remove the mains plug from the mains socket and the battery from the device! Hold onto the mains plug while pulling the power cable out of the mains socket.
Warning of electrical voltage
There is a risk of a short-circuit due to liquids penetrating the housing! Do not immerse the device and the accessories in water. Make sure that no water or other liquids can enter the housing.
Warning of explosive substances
Do not expose the battery to temperatures above 45 °C! Do not let the battery come into contact with water or fire! Avoid direct sunlight and moisture. There is a risk of explosion!
Warning of hot surface
The insertion tool might still be hot after the application. Burn hazard when touching the insertion tool. Do not touch the insertion tool bare-handed! Wear protective gloves!
Warning of hand injuries
Crushing hazard near saw blade and base plate if handled without due care. Wear protective gloves!
Warning
Risk of injuries caused by flying parts or bursting tool heads.
Warning
Dangers can occur at the device when it is used by untrained people in an unprofessional or improper way! Observe the personnel qualifications!
Warning
The device is not a toy and does not belong in the hands of children.
Warning
Risk of suffocation! Do not leave the packaging lying around. Children may use it as a dangerous toy.
Caution
Vibration emissions can cause a health hazard if the device is used for an extended period of time or if it is not properly handled and maintained.
Caution
Keep a sufficient distance from heat sources.
Note
If you store or transport the device improperly, the device may be damaged. Note the information regarding transport and storage of the device.
Warning of sharp object
Parts of the saw blade are sharp. Risk of injuries if handled without due care. Wear protective gloves!
Warning
Toxic dusts! The harmful / toxic dusts produced during operation pose of risk to the health of the operator and persons in the vicinity. Wear eye protection and a dust mask!
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Information about the device

Device description

The device PJSS 11-20V is suited for varied sawing operations with a quick sawing progress due to the adjustable pendulum action.
The anti-splinter guard ensures tear-free cuts. The pendulum action can be set to 3 levels, or switched off if
required. The saw blades can be exchanged without tools. The base plate can be adjusted with an Allen wrench and allows
for cutting angles of 15°, 30° and 45°. The work area is illuminated by an LED. The battery comes with its own battery level indication. As a
result you can check the current charging status without having to connect it to the device.
Furthermore the device is equipped with a fan function for a cutting line without sawdust and with an integrated connection for effective external vacuum cleaning.
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Device depiction

2
4
3
5
6
7
13
12
16
15
14
26
1
19
17
21
22
18
8
9
10
11
20
No. Designation
1 Start lock 2 On/off switch 3 Dust extraction connection 4 Splinter blow-off/suction selector switch 5 Pendulum action selector switch 6 Base plate with removable sliding block 7 Protective pin 8 Rip fence 9 Saw blade set 10 Adapter for dust extraction 11 Anti-splinter guard 12 Guide roller 13 Quick-release chuck 14 Locking screws for base plate 15 Locking screws for rip fence 16 Guard 17 Quick charger 18 3-stage battery level indication 19 Battery 20 Allen wrench 21 Red battery LED (battery charging) 22 Green battery LED (quick charger ready for operation) 26 LED work lamp
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Scope of delivery

1 x Cordless pendulum action jigsaw
1 x Rip fence
2 x Saw blade HCS wood
1 x Saw blade HSS metal
1 x Adapter for dust extraction
1 x Anti-splinter guard
1 x Sliding block
1 x Rechargeable battery
1 x Quick charger
1 x Allen wrench
1 x Transport case
1x Manual

Technical data

Parameter Value
Model PJSS11-20V
Idle speed 0 – 2,700 spm Cutting angle 0° / 15° / 30° / 45° Weight incl. battery 2 kg
Wear hearing protection.
Excessive noise can lead to hearing loss.
Information on noise and vibration:
The vibration level specified in these instructions was determined by means of a measuring method standardized in EN60745 and can be used for a device comparison. The specified vibration emission value may also be used for a preliminary assessment of the exposure.
Caution
Vibration emissions can cause a health hazard if the device is used for an extended period of time or if it is not properly handled and maintained.
The vibration level will change depending on the application of the power tool and may in some cases differ from the value specified in these instructions. The vibration load may be underestimated if the power tool is used regularly in such a way. For a precise estimation of the vibration load during a certain work period, it is also important to consider the periods during which the device is switched off, or is running but not actually employed. This can reduce the vibration load over the entire work period significantly.
Battery Multiflex 20-2.0 DC
Type Li-ion Nominal voltage 20 V Capacity 2Ah
Quick charger Multiflex 20-2.0 AC
Input Nominal voltage 230 - 240 V / 50 Hz Power consumption 65 W Output Nominal voltage 21.5 V Charging current 2.4 A Charging time 1 h Protection class
II /
Vibration information according to EN60745
Total vibration emission value: Sawing chipboards a
Uncertainty K Sawing sheet metal a
Uncertainty K
h,B
h,B
5.860 m/s²
1.5 m/s²
6.148 m/s²
1.5 m/s²
Sound values according to EN60745
Sound pressure level L Sound power L
WA
pA
85 dB(A) 96 dB(A)
Uncertainty K 3 dB
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Transport and storage

Note
If you store or transport the device improperly, the device may be damaged. Note the information regarding transport and storage of the device.

Transport

For transporting the device, use the transport case included in the scope of delivery in order to protect the device from external influences.
Before transporting the device, observe the following:
Switch off the device.
Hold onto the mains plug while pulling the power cable of the charger out of the mains socket.
Allow the device to cool down.
Remove the battery from the device.
Remove the tool from the tool holder.
If attached, disconnect the dust extraction system from the device.
The supplied Li-ion batteries are subjects to the requirements of dangerous goods legislation.
Observe the following when transporting or shipping Li-ion batteries:
The user may transport the batteries by road without any additional requirements.
If transport is carried out by third parties (e.g. air transport or forwarding company), special requirements as to packaging and labelling must be observed. This includes consulting a dangerous goods specialist when preparing the package.
– Only ship batteries if their housing is undamaged. – Mask open terminals with tape and pack the battery in
a way that it cannot move inside the packaging.
– Please also observe any other national regulations.
For storing the device, use the transport case included in the scope of delivery in order to protect the device from external influences.
Do not store Li-ion batteries which are completely discharged. Storing discharged batteries can lead to a deep discharge and thus damage the battery.
When the device is not being used, observe the following storage conditions:
dry and protected from frost and heat
ambient temperature below 40 °C
protected from dust and direct sunlight inside the transport case

Storage

Before storing the device, observe the following:
Switch off the device.
Hold onto the mains plug while pulling the power cable of the charger out of the mains socket.
Allow the device to cool down.
Remove the battery from the device.
Remove the tool from the tool holder.
If attached, disconnect the dust extraction system from the device.
Clean the device as described in the Maintenance chapter.
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Start-up

22
21
1 h
17
19
Unpacking the device
Take the transport case out of the packaging.
Warning of electrical voltage
Electric shock from insufficient insulation. Check the device for damages and proper functioning before each use. If you notice damages, no longer use the device. Do not use the device when the device or your hands are damp or wet!
Check the contents of the transport case for completeness and look for damages.
Warning
Risk of suffocation! Do not leave the packaging lying around. Children may use it as a dangerous toy.
Dispose of the packaging material according to the national regulations.
Charging the battery
2. Insert the mains plug of the quick charger(17) into a properly fused mains socket.
ð The red battery LED(21) is illuminated. ð Charging requires approx. one hour.
3. Wait until the red battery LED(21) goes out and the green battery LED(22) is illuminated.
ð The battery(19) is fully charged.
4. Hold onto the mains plug while pulling the power cable of the quick charger(17) out of the mains socket.
ð The battery(19) and the quick charger(17) may have
become warm during charging. Allow the battery(19) to cool down to room temperature.
5. Take the battery(19) out of the quick charger(17) by pressing and holding the unlocking button(23) and pulling the battery(19) off the quick charger(17).
Note
The battery can be damaged in case of improper charging. Remove the charger's mains plug before inserting or removing the battery. Never charge the battery at ambient temperatures below 10°C or above 40°C.
The battery is partially charged upon delivery to avoid damage to the battery caused by a deep discharge.
Prior to initial start-up and when the battery is low (only the red LED in the battery level indication(18) is illuminated), the battery should be charged. To do so, please proceed as follows:
1. Slide the battery(19) onto the quick charger(17) upside down until it locks in place.
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Inserting the battery
19
23
I.
II.
19
18
27
16
1. Slide the battery(19) onto the device until it locks in place.
Checking the battery status
The battery comes with an integrated battery level indication. The battery status is displayed as follows by the three LEDs of
the battery level indication(18):
LED colour Meaning
Green – Orange – Red maximum charge / power Orange – Red medium charge / power Red weak charge – Recharge the
battery.
1. Press on the battery icon(27) on the battery(19). ð You can read the battery status from the battery level
indication(18).
Removing the battery
1. Detach the battery(19) from the device by pressing and holding the unlocking button(23; I.) and pulling the battery off the device (II.).
Changing the saw blade
Warning of electrical voltage
Before any work on the device, remove the mains plug from the mains socket and the battery from the device! Hold onto the mains plug while pulling the power cable out of the mains socket.
Wear protective gloves
Wear appropriate protective gloves when inserting or exchanging tools.
As standard, the device is supplied with 2saw blades for cutting in wood and one saw blade for cutting in light metals.
Please proceed as follows to remove or insert a saw blade:
1. Remove the battery(19) from the device (see Removing the battery).
2. Detach the protective cover(16).
2. If required, charge the battery(19) as described in the section Charging the battery.
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3. Turn the quick-release chuck(13) to the side and hold it in
13
12
this position.
ð The quick-release chuck must return to its initial
position.
8. Check whether the saw blade is properly locked in place.
9. Reattach the protective cover(16).
10. Refit the battery(19; see Insert the battery).
4. If a saw blade is inserted, remove the saw blade from the quick-release chuck.
5. Insert the saw blade into the quick-release chuck. Make sure that the teeth of the saw blade point to the front and that the saw blade is seated in the guide roller(12).
6. Push the saw blade into the quick-release chuck up to the stop. Use a suitable sawblade with single lug shank.
7. Let go of the quick-release chuck.
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Mounting / removing the sliding block
24
25
6
6
11
25
To protect the surface of the material to be processed, the sliding block is already preassembled. You may remove the sliding block if required.
1. Remove the battery(19) from the device (see Removing the battery).
2. Release the two fastening clips(24) at the rear.
3. Slowly push the sliding block(25) forward while carefully detaching the front part of the sliding block from the base plate(6).
4. Pull the sliding block(25) downwards carefully.
Mounting / removing the anti-splinter guard
The anti-splinter guard serves to avoid tearing of the surface when sawing in wood. The anti-splinter guard can only be used in combination with certain types of saw blades and at a cutting angle of 0°. You may remove it if required, e.g. if you want to make a mitre cut.
The anti-splinter guard is already preassembled.
1. Remove the battery(19) from the device (see Removing the battery).
2. First remove the sliding block (see Mounting / removing the sliding block).
3. Remove the anti-splinter guard(11) from the base plate(6) by carefully pushing the anti-splinter guard outwards.
5. To reattach the sliding block(25), first push it onto the front part of the base plate(6).
6. Then let the fastening clips(24) lock in place at the rear.
7. Check the sliding block(25) for tight fit.
8. Refit the battery(19; see Insert the battery).
4. To reinsert the anti-splinter guard(11), carefully push it into the recess of the base plate from below until the anti­splinter guard locks in place. When doing so, make sure that the smooth side of the anti-splinter guard points away from the device.
5. Refit the battery(19; see Insert the battery).
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Adjusting the cutting angle
16
11
19
14
The cutting angle can be adjusted to the left or right at angles of 0° / 15° / 30° / 45°.
1. Remove the battery(19) from the device (see Removing the battery).
2. First, remove the anti-splinter guard(11) and the protective cover(16).
4. Slide the base plate to the rear until it can be freely rotated.
5. Set the desired cutting angle. The number of degrees to be set is engraved on the base plate.
3. Loosen the screws(14) at the bottom of the device using the Allen wrench(20).
6. Slide the base plate back to the front until the toothing engages.
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7. Tighten the screws(14) at the bottom of the device using
15
8
I
II
III
0
5
the Allen wrench(20).
8. Check the base plate for tight fit.
9. Refit the battery(19; see Insert the battery).
Info
The anti-splinter guard and the protective cover cannot be used for mitre cuts.
3. Slide the rip fence(8) into the slot with the marking pointing up.
4. Move the rip fence(8) into the desired position.
5. Tighten the locking screws(15).
6. Refit the battery(19; see Insert the battery).
Adjusting the pendulum action
You can adjust the pendulum movement of the saw blade. Levels 1 to 3 allows for a faster work progress and level0 (pendulum movement off) enables fine and clean cutting edges.
The ideal pendulum level for the respective application can be determined by way of field-testing. Please observe the following instructions:
If you want to obtain a fine and clean cutting edge, preferably select a low pendulum level or switch off the pendulum action completely.
Switch off the pendulum action when processing thin materials.
Work at a low pendulum level when processing hard materials.
For soft materials or when sawing wood with the grain you can work with the maximum pendulum level.
1. Set the pendulum action selector switch(5) to the desired level. The higher the level, the larger the pendulum stroke. The pendulum action can also be adjusted during operation.
Mounting the rip fence
The rip fence can be fastened on both sides of the device.
1. Remove the battery(19) from the device (see Removing the battery).
2. Loosen the locking screws(15) at the slot. Make sure not to unscrew the locking screws completely.
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Operation

2
19
4
16
Tips and notes on handling the jigsaw
General information:
Keep the venting slots clear to prevent the motor from overheating.
Check the tool in the tool holder for proper fit before every application. The tool must be firmly locked in place in the designated holding fixtures in the tool holder.
Before every application, make sure that you have selected the correct tool for the intended use.
Sawing:
Only use intact, flawless saw blades. Bent, blunt or otherwise damaged saw blades could break.
When sawing lightweight construction materials, make sure to observe the legal regulations and recommendations of the material manufacturers.
Before sawing wood, chipboards, building materials etc. with HCSblades, check the above for foreign objects, e.g. nails, screws or similar. If required, remove the foreign objects or use HSS saw blades.
Use a narrow saw blade when sawing tight curves.
The saw blade should not be longer than required for the intended cut.
Switching the device on and off
Wear your personal protective equipment when working with the device.
1. Check whether the fixed saw blade, the pendulum action and the cutting angle are suitable for the intended application.
2. Check whether the workpiece is secured and the worktop prepared correspondingly.
3. Position the base plate with the sliding block(6) on the workpiece.
4. Press the start lock(1) to be able to actuate the on/off switch.
5. Press the on/off switch(2) and hold it during operation.
ð The device operates with the previously selected
settings.
ð The LED work lamp(26) is illuminated.
6. Let go of the on/off switch(2) to stop the device. ð The LED work lamp(26) goes out.
Setting the splinter blow-off/suction function
You can choose whether the splinters shall be blown off towards the front or sucked off with an optionally connectable vacuum cleaner.
1. Make sure that the protective cover(16) is mounted.
2. Slide the blow-off/suction function selector switch(4) to
the left to suck the splinters in using an external vacuum cleaner, or to the right to blow the splinters away.
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Connecting the dust extraction system
3 10
4
You can connect a vacuum cleaner to the device. The adapter included in the scope of delivery allows to connect smaller pipe diameters.
Caution
Use a special vacuum cleaner to suck off harmful or toxic materials.
1. If required, attach the adapter(10) to the connection for the dust extractionsystem(3).
2. For an optimum dust extraction, insert the anti-splinter guard if possible.
3. Connect a suitable vacuum cleaner (e.g. industrial vacuum cleaner) to the dust extraction.
Shutdown
Warning of electrical voltage
Do not touch the mains plug with wet or damp hands.
Hold onto the mains plug while pulling the power cable of the charger out of the mains socket.
If required, allow the device to cool down.
Remove the battery from the device (see Start-up chapter).
Clean the device according to the Maintenance chapter.
Store the device according to the Storage chapter.

Available accessories

Warning
Only use accessories and additional equipment specified in the operating manual. Using insertion tools or accessories other than those specified in the operating manual may cause a risk of injury.
Designation Article number
Jigsaw blade set for wood, 10-piece 6.215.001.101 Jigsaw blade set for metal, 10-piece 6.215.001.131 Spare battery Multiflex2.0Ah 20V 6.200.000.303
4. Slide the splinter blow-off/suction selector switch(4) to the left to the position for dust extraction.
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Errors and faults

The device has been checked for proper functioning several times during production. If malfunctions occur nonetheless, check the device according to the following list.
Troubleshooting tasks which require the housing to be opened must only be carried out by an authorized specialist electrical company or by Trotec.
Slight smoke or odour are emitted during first use:
This is not a fault. These phenomena disappear after a brief runtime.
The battery does not charge:
Check whether the battery is correctly connected to the quick charger.
Slide the battery into the quick charger in a way that the battery terminals engage in the quick charger. The battery must lock in place in the quick charger.
Check the power connection.
Check the power cable and mains plug for damages.
Check the fuse (home).
Check the quick charger for damages. Should the quick charger be damaged, stop using it. Contact the Trotec customer service.
Check the battery terminals for dirt. Remove any dirt.
The battery might be defective and have to be replaced. Only use batteries of the same type.
The device does not start:
The battery power might be too low. Recharge the battery.
Check whether the battery is correctly connected to the device.
Slide the battery onto the device in a way that the battery terminals engage. The battery must lock in place in the device.
Check the battery terminals for dirt. Remove any dirt.
The saw blade experiences difficulties penetrating the material to be processed or the sawing performance is insufficient:
Check whether the pendulum action setting is suitable for the material to be processed.
If the saw blade is worn, replace it with a new one.
Check whether the chosen saw blade is suitable for the material to be processed.
The device becomes hot:
Make sure not to exert too much pressure on the device during sawing.
Check whether the chosen saw blade is suitable for the task to be carried out.
Keep the venting slots clear to prevent the motor from overheating.
Info
Wait for at least 10 minutes before switching the device back on.
Note
Wait for at least 3 minutes after maintenance and repair work. Only then switch the device back on.
Your device still does not operate correctly after these checks?
Please contact the customer service. If necessary, bring the device to an authorized specialist electrical company or to Trotec for repair.
Info
Wait for at least 10 minutes before switching the device back on.
The saw blade is loose:
Make sure that the saw blade is firmly locked in place in the designated recesses of the quick-release chuck.
Make sure that the quick-release chuck is locked.
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Maintenance

Li-Ion

Activities required before starting maintenance

Disposal

Warning of electrical voltage
Do not touch the mains plug or the battery with wet or damp hands.
Switch off the device.
Allow the device to cool down completely.
Remove the battery from the device.
Warning of electrical voltage
Maintenance tasks which require the housing to be opened must only be carried out by authorised specialist companies or by Trotec.

Notes on maintenance

Inside the device, there are no parts that need to be maintained or lubricated by the user.

Cleaning

The device should be cleaned before and after each use.
Note
The device does not have to be lubricated after cleaning.
Warning of electrical voltage
There is a risk of a short-circuit due to liquids penetrating the housing! Do not immerse the device and the accessories in water. Make sure that no water or other liquids can enter the housing.
Clean the device with a soft, damp and lint-free cloth. Ensure that no moisture enters the housing. Protect electrical components from moisture. Do not use any aggressive cleaning agents such as cleaning sprays, solvents, alcohol-based or abrasive cleaners to dampen the cloth.
Dry the device with a soft, lint-free cloth.
Dry the saw blades with a soft, lint-free cloth.
Keep the connecting terminals on the device and charger clean.
Remove any dust deposits and, if applicable, wood chips or material residues from the quick-release chuck.
Keep the ventilation openings free from dust deposits to prevent overheating of the motor.
The icon with the crossed-out waste bin on waste electrical or electronic equipment stipulates that this equipment must not be disposed of with the household waste at the end of its life. You will find collection points for free return of waste electrical and electronic equipment in your vicinity. The addresses can be obtained from your municipality or local administration. For further return options provided by us please refer to our website www.trotec24.com.
The separate collection of waste electrical and electronic equipment aims to enable the re-use, recycling and other forms of recovery of waste equipment as well as to prevent negative effects for the environment and human health caused by the disposal of hazardous substances potentially contained in the equipment.
In the European Union, batteries and accumulators must not be treated as domestic waste, but must be disposed of professionally in accordance with Directive 2006/66/EC of the European Parliament and of the Council of 6September 2006 on batteries and accumulators. Please dispose of batteries and accumulators according to the relevant legal requirements.
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Trotec GmbH & Co. KG
Grebbener Str. 7 D-52525 Heinsberg
+49 2452 962-400 +49 2452 962-200
info@trotec.com www.trotec.com
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