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PAGS 10-230
Operating Manual
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Trotec PAGS 10-230 Operating Manual

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Page 1
PAGS 10-230
EN
OPERATING MANUAL
ANGLE GRINDER
TRT-BA-PAGS10-230-TC-001-EN
Page 2

Table of contents

Info
Information marked with this symbol helps you to carry out your tasks quickly and safely.

Notes regarding the operating manual

Symbols

Warning of electrical voltage
This symbol indicates dangers to the life and health of persons due to electrical voltage.
Warning of hot surface
This symbol indicates dangers to the life and health of persons due to hot surface.
Warning
This signal word indicates a hazard with an average risk level which, if not avoided, can result in serious injury or death.
Caution
This signal word indicates a hazard with a low risk level which, if not avoided, can result in minor or moderate injury.
Follow the manual
Information marked with this symbol indicates that the operating manual must be observed.
Wear head protection
Information marked with this symbol indicates that you should wear protective headgear.
Wear ear protection
Information marked with this symbol indicates that you should wear hearing protection.
Wear safety glasses
Information marked with this symbol indicates that you should wear eye protection.
Wear a protective mask
Information marked with this symbol indicates that you should wear a protective mask.
Wear tight-fitting protective clothing
Information marked with this symbol indicates that you should wear protective clothing.
Wear protective gloves
Information marked with this symbol indicates that you should wear protective gloves.
Wear foot protection
Information marked with this symbol indicates that you should wear safety boots.
Do not use damaged discs
This symbol indicates that the device must not be operated with faulty accessories.
Accessory suited for metallic materials
This symbol indicates that the supplied accessory is
only to be used for metal.
Not permissible for wet grinding
Information marked with this symbol indicates that wet grinding is prohibited.
Notice
This signal word indicates important information (e.g. material damage), but does not indicate hazards.
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Operating manual – angle grinder PAGS 10-230
Accessory not suitable for roughing operations
This symbol indicates that the supplied accessory must not to be used for roughing.
Accessory suited for cutting operations
This symbol indicates that the supplied accessory may be used for cutting.
Page 3
You can download the current version of the operating manual and the EU declaration of conformity via the following link:
PAGS 10-230
http://hub.trotec.com/?id=40266

Safety

Read this manual carefully before starting or using the device. Always store the manual in the immediate vicinity of the device or its site of use!
Warning Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/ or serious injury.
Save all warnings and instructions for future reference.
This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
The term power tool used in the safety warnings refers to both mains-operated and battery-powered electric tools (with/ without power cable).
General Power Tool Safety Warnings – Work area safety
• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust
or fumes.
• Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
General Power Tool Safety Warnings – Electrical safety
• Power tool or power adapter plugs must match the
outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce
risk of electric shock.
• Avoid body contact with earthed or grounded surfaces,
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is
unavoidable, use a residual current device(RCD) protected supply. Use of an RCD reduces the risk of
electric shock.
General Power Tool Safety Warnings – Personal safety
• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such
as protective mask, non-skid safety shoes, hard hat, hearing protection or tight-fitting protective clothing used for appropriate conditions will reduce personal injuries.
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Operating manual – angle grinder PAGS 10-230
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• Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
General Power Tool Safety Warnings – Power tool use and care
• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the
job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and / or
the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the
risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
• Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly
maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc. in
accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
General Power Tool Safety Warnings – Service
• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
Safety Warnings Common for Grinding, Sanding, Wire Brushing or Abrasive Cutting-Off Operations
• This power tool is intended to function as a grinder, sander, wire brush or cut-off tool. Read all safety
warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/ or serious injury.
• Operations such as polishing are not recommended to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury.
• Do not use accessories which are not specifically
designed and recommended by the tool manufacturer.
Just because the accessory can be attached to your power tool, it does not assure safe operation.
• The rated speed of the accessory must be at least
equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can
break and fly apart.
• The outside diameter and the thickness of your
accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be
adequately guarded or controlled.
• Threaded mounting of accessories must match the
grinder spindle thread. For accessories mounted by flanges, the arbour hole of the accessory must fit the locating diameter of the flange. Accessories that do not
match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
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Operating manual – angle grinder PAGS 10-230
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• Do not use a damaged accessory. Before each use
inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will
normally break apart during this test time.
• Wear personal protective equipment. Depending on
application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The
eye protection must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.
• Keep bystanders a safe distance away from work area.
Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a
broken accessory may fly away and cause injury beyond immediate area of operation.
• Hold the power tool by insulated gripping surfaces
only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord.
Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
• Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory.
• Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
• Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.
• Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.
• Do not operate the power tool near flammable materials. Sparks could ignite these materials.
• Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding.
For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.
• Maintain a firm grip on the power tool and position
your body and arm to allow you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up. The operator can control torque reactions
or kickback forces, if proper precautions are taken.
• Never place your hand near the rotating accessory. Accessory may kickback over your hand.
• Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel’s movement at the point of snagging.
• Use special care when working corners, sharp edges
etc. Avoid bouncing and snagging the accessory.
Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.
• Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent kickback and loss of control.
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Operating manual – angle grinder PAGS 10-230
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Safety Warnings Specific for Grinding and Abrasive Cutting-Off Operations
• Use only wheel types that are recommended for your
power tool and the specific guard designed for the selected wheel. Wheels for which the power tool was not
designed cannot be adequately guarded and are unsafe.
• The grinding surface of centre depressed wheels must be mounted below the plane of the guard lip. An improperly mounted wheel that projects through the plane of the guard lip cannot be adequately protected.
• The guard must be securely attached to the power tool
and positioned for maximum safety, so the least amount of wheel is exposed towards the operator. The
guard helps to protect operator from broken wheel fragments and accidental contact with wheel.
• Wheels must be used only for recommended
applications. For example: do not grind with the side of cut-off wheel. Abrasive cut-off wheels are intended for
peripheral grinding, side forces applied to these wheels may cause them to shatter.
• Always use undamaged wheel flanges that are of correct size and shape for your selected wheel. Proper wheel flanges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-off wheels may be different from grinding wheel flanges.
• Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst.
Additional Safety Warnings Specific for Abrasive Cutting-Off Operations
• Do not "jam" the cut-off wheel or apply excessive pressure. Do not attempt to make an excessive depth of cut. Overstressing the wheel increases the loading and
susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage.
• Do not position your body in line with and behind the rotating wheel. When the wheel, at the point of operation, is moving away from your body, the possible kickback may propel the spinning wheel and the power tool directly at you.
• When wheel is binding or when interrupting a cut for
any reason, switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut-off wheel from the cut while the wheel is in motion otherwise kickback may occur. Investigate and take
corrective action to eliminate the cause of wheel binding.
• Do not restart the cutting operation in the workpiece.
Let the wheel reach full speed and carefully re-enter the cut. The wheel may bind, walk up or kickback if the
power tool is restarted in the workpiece.
• Support panels or any oversized workpiece to
minimize the risk of wheel pinching and kickback.
Large workpieces tend to sag under their own weight. Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel.
• Use extra caution when making a "pocket cut" into existing walls or other blind areas. The protruding wheel may cut gas or water pipes, electrical wiring or objects that can cause kickback.
Safety Warnings Specific for Sanding Operations
• Do not use excessively oversized sanding disc paper. Follow manufacturers recommendations, when selecting sanding paper. Larger sanding paper extending
beyond the sanding pad presents a laceration hazard and may cause snagging, tearing of the disc or kickback.
Safety Warnings Specific for Wire Brushing Operations
• Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire
bristles can easily penetrate light clothing and/or skin.
• If the use of a guard is recommended for wire
brushing, do not allow any interference of the wire wheel or brush with the guard. Wire wheel or brush may
expand in diameter due to work load and centrifugal forces.
Device-specific safety warnings for angle grinders
• Secure the workpiece. The grip of tensioning devices or a vice is more secure than holding the workpiece only by hand.
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Operating manual – angle grinder PAGS 10-230
Page 7

Intended use

Only use the device PAGS 10-230:
• for cutting, grinding and brushing metal as well as stone materials without the use of water
• for cutting tiles and concrete blocks
We recommend using the power tool with original Trotec accessories.

Residual risks

Warning of electrical voltage
Electric shock from insufficient insulation. Check the device for damages and proper functioning before each use. If you notice damages, no longer use the device. Do not use the device when the device or your hands are damp or wet!

Improper use

• Operations such as polishing are not recommended to be performed with this power tool.
• Do not use accessories that require liquid coolants.

Personnel qualifications

People who use this device must:
• have read and understood the operating manual, especially the Safety chapter.

Personal protective equipment

Wear protective headgear.
With it you protect your head from splintering, falling and flying pieces which could cause injuries.
Wear hearing protection.
Excessive noise can lead to hearing loss.
Wear eye protection.
With it you protect your eyes from splintering, falling and flying pieces which could cause injuries.
Warning of electrical voltage
Work on the electrical components must only be carried out by an authorised specialist company!
Warning of electrical voltage
Before any work on the device, remove the mains plug from the mains socket! Hold onto the mains plug while pulling the power cable out of the mains socket.
Warning of electrical voltage
There is a risk of a short-circuit due to liquids penetrating the housing! Do not immerse the device and the accessories in water. Make sure that no water or other liquids can enter the housing.
Warning of hot surface
The insertion tool might still be hot after the application. Burn hazard when touching the insertion tool. Do not touch the insertion tool bare-handed! Wear protective gloves!
Wear a protective mask.
It saves you from inhaling harmful dusts generated when processing workpieces.
Wearing protective gloves.
They protect your hands from burns, crushing injuries and skin abrasions.
Wear tight-fitting protective clothing.
This protects you from the draw-in and entanglement hazard posed by rotating parts.
Wear safety boots.
They protect your feet from splintering, falling and flying pieces which could cause injuries.
Warning
Toxic dusts! The harmful / toxic dusts produced during operation pose of risk to the health of the operator and persons in the vicinity. Wear eye protection and a dust mask!
Warning
Do not process materials containing asbestos. Asbestos is considered carcinogenic.
Warning
Make sure not to hit power, gas or water lines when working with a power tool. If necessary, use a pipe detector to check the wall you want to drill in or slit open.
Warning
Risk of injuries caused by flying parts or bursting tool heads.
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Operating manual – angle grinder PAGS 10-230
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Warning
Dangers can occur at the device when it is used by untrained people in an unprofessional or improper way! Observe the personnel qualifications!
Warning
The device is not a toy and does not belong in the hands of children.
Warning
Risk of suffocation! Do not leave the packaging lying around. Children may use it as a dangerous toy.
Warning
The tool holder must be firmly locked in place before switching the device on, for an insufficiently or incorrectly clamped accessory could be catapulted out of the tool holder uncontrollably upon switch-on.
Caution
Vibration emissions can cause a health hazard if the device is used for an extended period of time or if it is not properly handled and maintained.

Information about the device

Device description

The device PAGS 10-230 is suited for cutting, grinding and brushing metal and stone materials without the use of water as well as for cutting tiles and concrete blocks.
The device is fitted with a 2,000W motor supplying a constant rated speed of 6,500rpm.
The smooth start-up and starting current limitation prevent excessive acceleration during switch-on.
The on/off switch is provided with a start lock. The guard can be quickly adjusted without tools. The spindle lock allows for a simple exchange of discs. Thanks to the rotatable handle the gearhead can be adjusted in
3positions covering up to 180°. The additional handle can be variably mounted in 3positions
and, in combination with the low level of vibrations, ensures comfortable working.
Caution
Keep a sufficient distance from heat sources.
Notice
If you store or transport the device improperly, the device may be damaged. Note the information regarding transport and storage of the device in the operating manual.

Behaviour in the event of an emergency

1. In an emergency, disconnect the device from the mains feed-in: Switch the device off and disconnect the power cable from the mains socket. Hold onto the mains plug while doing so.
2. Do not reconnect a defective device to the mains.
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Operating manual – angle grinder PAGS 10-230
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Device depiction

1 2
3
4
2
14
5 6
7
8
2
8
9
10
11
12
13
14
15
16
No. Designation
1 Spindle lock 2 Thread (3 x) for additional handle 3 Release button 4 Rotatable handle 5 On/off switch with start lock 6 Venting slots 7 Carbon brush cover 8 Guard 9 Additional handle 10 Adjusting screw 11 Coded projection 12 Locking lever 13 Mounting flange 14 Cutting disc 15 Clamping nut 16 Pin-type face wrench
EN 8

Scope of delivery

• 1 x Angle grinder
• 1 x Cutting disc for metal, cutting disc diameter: 230 mm
• 1 x Guard
• 1 x Additional handle
• 1x Pin-type face wrench
• 1 x Clamping nut
• 1 x Transport case
• 1x Manual

Technical data

Parameter Value
Model PAGS10-230
Mains connection 1/N/PE ~ 230 V/ 50 Hz Power consumption 2 kW Rated speed 6,500rpm Spindle thread M14 Maximum disc diameter 230 mm Cable length 4 m Protection class
Weight 6 kg
Cutting disc (scope of delivery)
Idle speed cutting disc 6,600rpm Disc speed 80 m/s Bore diameter 22.23 mm Cutting disc thickness 3 mm
Vibration information according to EN 60745
Vibration emission value main handle a
h
Vibration emission value additional handle a
Uncertainty K main handle / additional handle
Sound values according to EN 60745
Sound pressure level L Sound power L Uncertainty K 3 dB
Operating manual – angle grinder PAGS 10-230
II /
7.4 m/s²
14.1 m/s²
h
1.5 m/s²
pA
WA
91 dB(A) 102 dB(A)
Page 10
Wear hearing protection.
Excessive noise can lead to hearing loss.
Information on noise and vibration:
• The vibration level specified in these instructions was determined by means of a measuring method standardized in EN 60745 and can be used for a device comparison. The specified vibration emission value may also be used for a preliminary assessment of the exposure.
Caution
Vibration emissions can cause a health hazard if the device is used for an extended period of time or if it is not properly handled and maintained.
• The vibration level will change depending on the application of the power tool and may in some cases differ from the value specified in these instructions. The vibration load may be underestimated if the power tool is used regularly in such a way. For a precise estimation of the vibration load during a certain work period, it is also important to consider the periods during which the device is switched off, or is running but not actually employed. This can reduce the vibration load over the entire work period significantly.

Storage

Before storing the device, proceed as follows:
• Switch off the device.
• Hold onto the mains plug while pulling the power cable out of the mains socket.
• Allow the device to cool down.
• Remove the tool from the tool holder.
• Clean the device as described in the Maintenance chapter.
• For storing the device, use the transport case included in the scope of delivery in order to protect the device from external influences.
When the device is not being used, observe the following storage conditions:
• dry and protected from frost and heat,
• ambient temperature below 40 °C,
• protected from dust and direct sunlight inside the transport case.

Start-up

Unpacking the device
• Take the transport case out of the packaging.

Transport and storage

Notice
If you store or transport the device improperly, the device may be damaged. Note the information regarding transport and storage of the device.

Transport

For transporting the device, use the transport case included in the scope of delivery in order to protect the device from external influences.
Before transporting the device, proceed as follows:
• Switch off the device.
• Hold onto the mains plug while pulling the power cable out of the mains socket.
• Allow the device to cool down.
• Remove the tool from the tool holder.
Warning of electrical voltage
Electric shock from insufficient insulation. Check the device for damages and proper functioning before each use. If you notice damages, no longer use the device. Do not use the device when the device or your hands are damp or wet!
• Check the contents of the transport case for completeness and look for damages.
Warning
Risk of suffocation! Do not leave the packaging lying around. Children may use it as a dangerous toy.
• Dispose of the packaging material according to the national regulations.
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Operating manual – angle grinder PAGS 10-230
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Mounting the handle
2
2
9
2
9
9
12
8
Adjusting the guard
Caution
Only use the device with the supplied additional handle.
The additional handle(9) must be mounted before start-up. To do so, please proceed as follows:
1. Screw the additional handle(9) clockwise into the thread(2) either on the right or left side or on top of the housing.
Warning of electrical voltage
Before any work on the device, remove the mains plug from the mains socket! Hold onto the mains plug while pulling the power cable out of the mains socket.
Caution
If you detect damage at the guard, stop using the
device. The guard is preassembled. Only use the angle grinder with the guard mounted to protect
yourself and your environment from flying sparks, detached parts and accidental contact with the cutting disc.
The guard must be adjusted in a way that sparks cannot ignite combustible parts, including those present in the surroundings.
The guard must be adjusted in a way that flying sparks and detached parts cannot hit the user.
To adjust the guard(8), please proceed as follows:
1. Open the locking lever(12).
2. Check the additional handle(9) for tight fit.
3. For disassembly unscrew the additional handle(9) counter­clockwise.
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Operating manual – angle grinder PAGS 10-230
Page 12
2. Turn the guard(8) into the working position. Make sure that
8
12
10
8
the open side of the guard points towards the workpiece. The closed side of the guard must always point to the user.
4. Check whether the guard(8) is properly locked in place. It must be impossible to rotate the guard. You can increase the clamping force of the lock by tightening the adjusting screw(10).
3. Close the locking lever(12).
Tool change
The cutting disc for metal is preassembled.
Warning of electrical voltage
Before any work on the device, remove the mains plug from the mains socket! Hold onto the mains plug while pulling the power cable out of the mains socket.
Warning of hot surface
The insertion tool might still be hot after the application. Burn hazard when touching the insertion tool. Do not touch the insertion tool bare-handed! Wear protective gloves!
To change the cutting disc, please proceed as follows:
ü The spindle is at a standstill and the cutting disc is no
longer rotating.
1. Press the spindle lock(1) to block the gears.
2. Slowly turn the clamping nut(15) to the locking point until the lock is fixed. Press and hold the spindle lock(1).
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3. Use the pin-type face wrench(16) to unscrew the clamping
1
15
16
14
13
14
13
15
nut(15) counter-clockwise. Then let go of the spindle lock(1).
5. Put the cutting disc(14) on the mounting flange(13). The labelling must point to the device. Make sure that the cutting disc hole fits the mounting flange without clearance. Do not use any reducers or adapters.
4. Remove the used cutting disc(14). Make sure that the mounting flange(13) is firmly locked in place in the designated recesses.
6. If applicable, make sure that the rotation arrow on the cutting disc corresponds to the rotational direction of the device.
7. Screw the clamping nut(15) back on. The flat side of the clamping nut must point to the device.
8. Press the spindle lock(1) to lock the gears.
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Operating manual – angle grinder PAGS 10-230
Page 14
9. Slowly turn the clamping nut(15) to the locking point until
15
16
1
the lock is fixed. Press and hold the spindle lock(1).
10. Retighten the clamping nut(15) by means of the pin-type face wrench(16). Then let go of the spindle lock(1). Pay attention not to damage the cutting disc.
11. Check the cutting disc(14) for tight fit.
12. Check whether the cutting disc can rotate freely. Make sure that the disc does not touch the guard or any other parts.
13. Carry out a test run of approx.1minute without load prior to every disc change and every start-up in order to check the cutting disc for correct fit.
Caution
If the disc is out-of-round, rotates unevenly, vibrates, oscillates, or if unusual noises or sparks are generated, the cutting disc must be exchanged immediately. Otherwise, there is a risk of injury.

Operation

Tips and notes on handling the angle grinder
General information:
• Carry out a test run of approx.1minute without load prior to every disc change and every start-up in order to check the cutting disc for correct fit.
• Only use tools which are approved for the device used.
• Before every application, make sure that you have selected the correct tool for the intended use.
• Check the tool in the tool holder for proper fit before every application. The tool must be firmly locked in place in the designated holding fixtures on the tool holder.
• Check whether the cutting disc can rotate freely. Make sure that the disc does not touch the guard or other parts.
• Only use discs with a speed imprinted that is at least as high as the speed indicated on the device's nameplate.
• Clamp the workpiece unless it is firmly and safely positioned by its own weight.
• Do not overload the device so that it comes to a standstill.
• After operation at high load, let the device run at idle for several minutes to allow the tool to cool down.
• Do not touch the discs until they have cooled down.
• Keep the venting slots clear to prevent the motor from overheating.
Cutting:
• Only use intact, flawless cutting discs. Bent, blunt or otherwise damaged cutting discs could break.
• Never use the cutting disc for roughing!
• Only advance moderately during operation and make sure that the cutting disc does not get jammed.
• Do not slow down the decelerating cutting disc by pressing against the side of the disc.
• Always move the cutting disc through the workpiece in reverse rotation.
Connecting the power cable
1. Insert the mains plug into a properly secured mains socket.
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Operating manual – angle grinder PAGS 10-230
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Switching the device on and off
5
5
+90º
-90º
3
4
Wear your personal protective equipment when working with the device.
1. Check whether the mounted cutting disc is suitable for the intended application.
2. Check whether the workpiece is secured and the worktop prepared correspondingly.
3. Slide the on/off switch(5) forward to release the start lock.
4. Press the on/off switch(5) and hold it during operation.
Rotating the handle
The handle(4) can be rotated by 90° towards the left or right. As a result the on/off switch might be located in a more favourable position – depending on the application and operating condition.
1. Press the release button(3) and turn the handle(4) clockwise or counter-clockwise.
2. The handle(4) should click into place.
5. Carry out a test run of approx.1minute without load prior to every disc change and every start-up in order to check the cutting disc for correct fit.
6. After switch-on, wait until the device has reached its maximum speed. Only then start working.
7. To switch the device off, let go of the on/off switch(5).
Caution
The disc keeps running after the device has been switched off. Risk of injury.
Shutdown
Warning of electrical voltage
Do not touch the mains plug with wet or damp hands.
• Switch off the device.
• Hold onto the mains plug while pulling the power cable out of the mains socket.
• If required, allow the device to cool down.
• Remove the tool from the device (see Start-up chapter).
• Clean the device according to the Maintenance chapter.
• Store the device according to the Storage chapter.
EN 14
Operating manual – angle grinder PAGS 10-230
Page 16

Available accessories

Warning
Only use accessories and additional equipment specified in the operating manual. Using insertion tools or accessories other than those specified in the operating manual may cause a risk of injury.
Designation Article number
Cutting disc diamond Ø 230mm 6.225.001.221 Cutting disc metal Ø 230mm 6.225.001.211

Errors and faults

The device has been checked for proper functioning several times during production. If malfunctions occur nonetheless, check the device according to the following list.
Troubleshooting tasks which require the housing to be opened must only be carried out by a specialist dealer or by Trotec.
Slight smoke or odour are emitted during first use:
• This is not a fault. These phenomena disappear after a brief runtime.
The device does not start:
• Check the power connection.
• Check the power cable and mains plug for damages.
• Check the on-site fusing.
Info
Wait for at least 10 minutes before switching the device back on.
The cutting disc is loose:
• Check whether you are using a cutting disc that is suited for this device.
• Make sure that the mounting flange(13) is firmly locked in place in the designated recesses.
• Make sure that the cutting disc(14) sits flush on the mounting flange(13) without clearance.
• Make sure that the flat side of the clamping nut(15) rests on the cutting disc(14).
The guard is loose:
• Make sure that the coded projections(11) are firmly locked in place in the designated groove.
• Make sure that the locking lever(12) is folded in completely.
• If necessary, tighten the adjusting screw(10).
The cutting disc does not move although the motor is running:
• Make sure that the clamping nut(15) is firmly tightened, see chapter Tool change.
• Make sure that there is no workpiece debris blocking the drive. Remove the blockages, if any.
• Make sure that the cutting disc is not jammed in the workpiece.
The motor slows down:
• Check whether the device is overloaded by the workpiece.
• Reduce the pressure applied on the workpiece.
• Check whether the workpiece is suitable for the tasks to be carried out.
• Check whether the carbon brushes(19) are worn. If necessary, replace them; see chapter Changing the carbon brushes.
The cutting disc experiences difficulties penetrating the material to be processed or the cutting performance is insufficient:
• Check whether the chosen cutting disc is suitable for the material to be processed.
• If the cutting disc is worn, replace it with a new one.
The device becomes hot:
• Check whether the cutting disc is suitable for the tasks to be carried out.
• Make sure not to exert too much pressure on the device during operation.
• Keep the venting slots clear to prevent the motor from overheating.
• Wait for at least 10 minutes before switching the device back on.
Notice
Wait for at least 3 minutes after maintenance and repair work. Only then switch the device back on.
Your device still does not operate correctly after these checks?
Please contact the customer service. If necessary, bring the device to an authorized specialist electrical company or to Trotec for repair.
15 EN
Operating manual – angle grinder PAGS 10-230
Page 17

Maintenance

7
7

Activities required before starting maintenance

Warning of electrical voltage
Do not touch the mains plug with wet or damp hands.
• Switch off the device.
• Hold onto the mains plug while pulling the power cable out of the mains socket.
• Allow the device to cool down completely.
Warning of electrical voltage
Maintenance tasks which require the housing to be opened must only be carried out by authorised specialist companies or by Trotec.

Notes on maintenance

Inside the device, there are no parts that need to be maintained or lubricated by the user.

Cleaning

The device should be cleaned before and after each use. Note:
The device does not have to be lubricated after cleaning.

Replacing the carbon brushes

The carbon brushes have to be replaced as soon as they are worn. This is brought to light e.g. by a reduced capacity (see chapter Errors and faults).
Warning of electrical voltage
Before any work on the device, remove the mains plug from the mains socket! Hold onto the mains plug while pulling the power cable out of the mains socket.
Info
Always replace the carbon brushes in pairs.
ü Make sure to have a pair of unused carbon brushes ready. ü Use tools suitable for the intended task.
1. Unscrew the carbon brush cover(7).
Warning of electrical voltage
There is a risk of a short-circuit due to liquids penetrating the housing! Do not immerse the device and the accessories in water. Make sure that no water or other liquids can enter the housing.
• Clean the device with a soft, damp and lint-free cloth. Ensure that no moisture enters the housing. Protect electrical components from moisture. Do not use any aggressive cleaning agents such as cleaning sprays, solvents, alcohol-based or abrasive cleaners to dampen the cloth.
• Dry the device with a soft, lint-free cloth.
• Remove dust from inside the guard(8), from the mounting flange(13) and from the clamping nut(15).
• Keep the ventilation openings free from dust deposits to prevent overheating of the motor.
• For maintenance of the cutting disc, see chapter Tool change.
EN 16
Operating manual – angle grinder PAGS 10-230
Page 18
2. Disconnect the contact connector(17) from the pin.
17
18
19
18
20
17
4. Hold the pressure spring(18) down and insert a new carbon brush(20) into the guide.
5. Connect the contact connector(17) with the pin.
3. Press the pressure spring(18) down and take the worn carbon brush(19) out of the guide.
17 EN
Operating manual – angle grinder PAGS 10-230
Page 19
6. Screw the carbon brush cover(7) back on.
7
7

Disposal

The icon with the crossed-out waste bin on waste electrical or electronic equipment stipulates that this equipment must not be disposed of with the household waste at the end of its life. You will find collection points for free return of waste electrical and electronic equipment in your vicinity. The addresses can be obtained from your municipality or local administration. For further return options provided by us please refer to our website www.trotec24.com.
The separate collection of waste electrical and electronic equipment aims to enable the re-use, recycling and other forms of recovery of waste equipment as well as to prevent negative effects for the environment and human health caused by the disposal of hazardous substances potentially contained in the equipment.
You are responsible for deleting any personal data stored on the waste equipment to be disposed of.
7. Repeat this process on the other side of the device.
Notice
Before switching the device on, the contact connector must be connected; otherwise the device can be damaged.
EN 18
Operating manual – angle grinder PAGS 10-230
Page 20
Trotec GmbH & Co. KG
Grebbener Str. 7 D-52525 Heinsberg
+49 2452 962-400 +49 2452 962-200
info@trotec.com www.trotec.com
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