How it Works
Trotec
Loading...
IDS 30D
Original Instructions Manual
15 pgs2.08 Mb0
Table of contents
Loading...

Trotec IDS 20D, IDS 30D Original Instructions Manual

Download
IDS 20 D / IDS 30 D
EN
ORIGINAL INSTRUCTIONS
OIL HEATER
TRT-BA-IDS20D-IDS30D-TC2018-31-001-EN

Table of contents

Info
Information marked with this symbol helps you to carry out your tasks quickly and safely.

Notes regarding the operating manual

Symbols

Follow the manual
Information marked with this symbol indicates that the instructions must be observed.
You can download the current version of the instructions and the EUdeclaration of conformity via the following link:
IDS 20 D
https://hub.trotec.com/?id=42204
IDS 30 D
https://hub.trotec.com/?id=42205
Warning of electrical voltage
This symbol indicates dangers to the life and health of persons due to electrical voltage.
Warning of flammable substances
This symbol indicates dangers to the life and health of persons due to flammable substances.
Warning of hot surface
This symbol indicates dangers to the life and health of persons due to hot surface.
Warning
This signal word indicates a hazard with an average risk level which, if not avoided, can result in serious injury or death.
Caution
This signal word indicates a hazard with a low risk level which, if not avoided, can result in minor or moderate injury.
Note
This signal word indicates important information (e.g. material damage), but does not indicate hazards.
2 EN
oil heater IDS 20 D / IDS 30 D

Safety

Read this manual carefully before starting or using the device. Always store the manual in the immediate vicinity of the device or its site of use!
Warning Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/ or serious injury.
Save all warnings and instructions for future reference.
This appliance can be used by children aged from 8years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
Warning
Children of less than 3years should be kept away unless continuously supervised. Children aged from 3years and less than 8years shall only switch on/off the appliance provided that it has been placed or installed in its intended normal operating position and they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children aged from 3years and less than 8years shall not plug in, regulate and clean the appliance or perform user maintenance.
Warning
Do not use the device in small rooms if persons are present who cannot leave the room independently and who are not under constant supervision.
• Do not use the device in potentially explosive rooms.
• Do not use the device in aggressive atmosphere.
• Set the device up in an upright and stable position.
• Let the device dry out after a wet clean. Do not operate it when wet.
• Do not use the device with wet or damp hands.
• Do not expose the device to directly squirting water.
• Never insert any objects or limbs into the device.
• Do not cover or transport the device during operation.
• Do not remove any safety signs, stickers or labels from the device. Keep all safety signs, stickers and labels in legible condition.
• Do not sit on the device.
• This appliance is not a toy! Keep away from children and animals. Do not leave the device unattended during operation.
• Check accessories and connection parts for possible damage prior to every use of the device. Do not use any defective devices or device parts.
• Ensure that all electric cables outside of the device are protected from damage (e.g. caused by animals). Never use the device if electric cables or the power connection are damaged!
• The electrical connection must correspond to the specifications in chapter Technical data.
• Insert the mains plug into a properly secured mains socket.
• Observe the device's power input, cable length and intended use when selecting extensions to the power cable. Completely unroll extension cables. Avoid electrical overload.
• Before carrying out maintenance, care or repair work on the device, remove the mains plug from the mains socket. Hold onto the mains plug while doing so.
• Switch the device off and disconnect the power cable from the mains socket when the device is not in use.
• Do not under any circumstances use the device if you detect damages on the mains plug or power cable. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard. Defective power cables pose a serious health risk!
• When positioning the device, observe the minimum distances from walls and other objects as well as the storage and operating conditions specified in the Technical data chapter.
• Do not use the device in immediate proximity to curtains.
• Make sure that the air inlet and outlet are not obstructed.
• Make sure that the suction side is kept free of dirt and loose objects.
• Do not place the device on combustible ground.
• Only transport the device in an upright position.
EN 3
oil heater IDS 20 D / IDS 30 D

Intended use

The device was developed for the purpose of generating hot air and may only be used in roofed over outdoor areas or in well­ventilated interior spaces whilst adhering to the technical data.
The device is suited for heating large rooms such as tents, warehouses, workshops, construction sites, greenhouses or agricultural halls.
It is intended to be used without frequent site changes. The device may only be used in rooms with sufficient fresh air
supply and exhaust discharge. The device must only be operated with EL (ultra-light) fuel oil,
kerosene and diesel, however not with petrol, heavy fuel oil etc.

Improper use

• Do not place any objects, e.g. clothing, on the device.
• Do not use this device in the vicinity of fuel, solvents, varnishes or other easily inflammable vapours or in rooms where these substances are stored.
• Do not use the device outdoors.
• The device must not be positioned or operated in areas with a high risk of fires or in potentially explosive atmospheres.
• Do not use the device out of doors, unless under a roof.
• The device must not be operated in rooms with an insufficient combustion air supply.
• Any unauthorised modifications, such as alterations or structural changes to the device, are forbidden.

Personnel qualifications

People who use this device must:
• be aware of the dangers resulting from heat, fire hazard and insufficient ventilation when working with oil heaters.
• be aware of the dangers that occur when handling fuels such as EL fuel oil or diesel.
• have read and understood the instructions, especially the Safety chapter.

Residual risks

Warning of electrical voltage
Work on the electrical components must only be carried out by an authorised specialist company!
Warning of electrical voltage
Before any work on the device, remove the mains plug from the mains socket! Hold onto the mains plug while pulling the power cable out of the mains socket.
Warning of flammable substances
Handling fuels entails a risk of fire. Take sufficient precautions when handling fuels such as fuel oil, kerosene or diesel. Do not spill any diesel, kerosene or fuel oil! Do not inhale the vapours nor swallow any fuel! Avoid skin contact!
Warning of hot surface
Parts of the device, especially at the air outlet, become very hot during operation. There is a danger of burning and fire. Do not touch the device during operation! During operation observe a safety distance of at least 3 m to the device front! Observe the minimum distance from walls or other objects according to the technical data!
Warning of hot surface
Some parts of this product can become very hot and cause burns. Particular attention has to be given where children and vulnerable people are present!
Warning of hot surface
Improper handling entails a risk of burning. Only use the device as intended!
Warning
Improper handling entails a risk of burning and electric shock. Only use the device as intended!
Warning
Dangers can occur at the device when it is used by untrained people in an unprofessional or improper way! Observe the personnel qualifications!
Warning
The device is not a toy and does not belong in the hands of children.
Warning
Risk of suffocation! Do not leave the packaging lying around. Children may use it as a dangerous toy.
Warning
Improper installation entails a risk of fire. Do not place the device on combustible ground. Do not place the device on high-pile carpets.
Warning
The device must not be covered, there is an imminent fire hazard!
4 EN
oil heater IDS 20 D / IDS 30 D

Behaviour in the event of an emergency

1. In an emergency, disconnect the device from the mains feed-in: Switch the device off and disconnect it from the mains.
2. Remove persons from the danger area.
3. Do not reconnect a defective device to the mains.

Overheating protection

The device is provided with a safety thermostat which is activated by overheating of the device (when exceeding the operating temperature).
Investigate the cause of overheating. If the safety thermostat does not switch in the event of
overheating, the overheating protection will be tripped. In that case the device switches off completely. If so, please contact the customer service to have the overheating protection replaced.

Information about the device

Device description

The directly fired oil heater IDS 20 D serves the purpose of heating the room air so as to quickly heat large, well-ventilated rooms. The oil heater runs on EL fuel oil, kerosene or diesel, it must not be used with petrol, heavy fuel oil etc.
It is an oil heater with direct combustion to be installed in roofed outdoor areas or in rooms with a sufficient fresh air supply.
Functional principle
The device generates warmth by conveying the sucked-in, cold air past a combustion chamber. Inside the combustion chamber the fuel is burned. The sucked-in air is heated and fed back to the environment via the air outlet.
A part of the sucked-in air is compressed and conducted to the injection. The fuel is fed from the tank to the injection by the negative pressure thus created. An ignition contact at the injection ignites the fuel, which is then burned in a continuous flame.
EN 5
oil heater IDS 20 D / IDS 30 D

Device depiction

1 2 3
4
5
678
9
10
11
10
9
1
3
4
7 8
5
6
11
IDS 20 D
IDS 30 D
No. Designation
1 Combustion chamber housing 2 Handle 3 Transport handle 4 Air inlet with protective grid 5 Fan and motor 6 Control panel 7 Tank 8 Fuel tank cap 9 Wheel
6 EN
oil heater IDS 20 D / IDS 30 D
10 Air outlet for hot air 11 Fuel pump

Transport and storage

9
12

Assembly and installation

Note
If you store or transport the device improperly, the device may be damaged. Note the information regarding transport and storage of the device.

Transport

To make the device easier to transport, it is fitted with wheels. To make the device easier to transport, it is fitted with a carry
handle. To make the device easier to transport, it is fitted with a
transport handle and two wheels. Before transporting the device, observe the following:
• Switch the device off.
• Hold onto the mains plug while pulling the power cable out of the mains socket.
• Do not use the power cable to drag the device.
• Allow the device to cool down sufficiently.
While transporting the device, observe the following:
• Slightly lift the device by the transport handle until the rear support no longer touches the ground.
• Wheel the device to the desired position.

Storage

Before storing the device, proceed as follows:
• Hold onto the mains plug while pulling the power cable out of the mains socket.
• Allow the device to cool down sufficiently.
When the device is not being used, observe the following storage conditions:
• dry and protected from frost and heat
• in an upright position where it is protected from dust and direct sunlight
• with a cover to protect it from invasive dust, if necessary

Scope of delivery

• 1 x Oil heater
• 1 x Transport handle
• 2x Wheel
• 1 x Installation material
• 1x Manual

Unpacking the device

1. Open the cardboard box and take the device out.
2. Completely remove the packaging.
3. Fully unwind the power cable. Make sure that the power cable is not damaged and that you do not damage it during unwinding.

Assembly

Upon delivery the device is already partially preassembled. The wheels, axle and transport handle still need to be mounted.
Assembling the wheels
Prior to initial start-up, the wheels and the axle must be mounted to the device. To do so, please proceed as follows:
IDS 20 D
1. Fasten the axle supports(12) at the intended positions at the side of the device.
2. Screw down the axle supports using the supplied screws and washers.
3. Attach both wheels(9) to the axle.
4. Attach the locking rings to the axle.
5. Fasten the wheel caps to the wheels.
EN 7
oil heater IDS 20 D / IDS 30 D
IDS 30 D
1. Fit the two wheelson the axle.
Mounting the transport frame
IDS 20 D
1. Connect the transport frame to the rear of the device.
2. Make sure that the holes for the screws are positioned flush above each other.
2. Attach the locking rings to the axle.
3. Mount the axle to the bottom of the device.
3. Bolt the screws to the device and frame.
IDS 30 D
1. Connect the transport frame to the rear of the device.
2. Make sure that the holes for the screws are positioned flush above each other.
3. Bolt the screws to the device and frame.
8 EN
oil heater IDS 20 D / IDS 30 D

Positioning

25
30
35
40
45
5
10
15
20
2 m
2 m
2 m2 m
3 m
A number of spatial and technical conditions have to be considered for the selection of the device's installation site. Non-observance may impair the proper functioning of the device or the accessories or can entail risks of personal injury and property damage.
The following is to be observed for positioning:
• The device may only be operated on roofed over surfaces.
• The device is to be set up in a stable position on incombustible ground.
• The device must be set up in close proximity to a chimney, an outer wall or on an open, ventilated surface.
• The device must be connected to a properly secured mains power socket.
• The room where the device is positioned must be sufficiently ventilated.
Ensure a sufficient fresh air supply, especially when there are people or animals in the same room with the device!
• The minimum distance between walls or other objects and the air outlet opening of the device must be at least 3m (see figure).
The minimum distance between walls or other objects and the air inlet opening of the device must be at least 2 m (see figure).
There must be no walls or large objects near the device.
• The inlet and outlet openings must not be covered.
• There must be a sufficient number of fire extinguishers available.

Start-up

• Check the scope of delivery of your device for completeness. If an accessory part is missing, please contact the Trotec customer service or the specialist dealer where you purchased the device.
• Check the device and its connection parts for potential damage.
• Observe the conditions described in the chapter Positioning.
• Fill the tank with ELfuel oil, kerosene or diesel as described in chapter Maintenance.
• Check the device for its proper condition prior to start-up and at regular intervals during application.
• Check whether the characteristics of the power grid conform to those on the nameplate.
• Each time before you plug the mains plug into the mains socket and switch on the device, make sure that the fan is moving freely.
• Connect the power cable to a properly secured socket. On construction sites, there must be a residual current device (RCD) installed upstream of the socket in accordance with national regulations (in Germany: VDE0100/0105).
The device is now ready for operation.
EN 9
oil heater IDS 20 D / IDS 30 D

Operation

13
15
14
18
14
16
17
15
The device may only be used by accordingly instructed persons.
Operating elements
IDS 20 D
No. Designation
13 On/off switch 14 Power cable 15 Thermostat socket (optional for IDS 20 D)
IDS 30 D
No. Designation
14 Power supply cable 15 Thermostat socket 16 Selector switch
(continuous operation/thermostat operation) 17 Operating light 18 Reset button with indicator light
Switching the device on
IDS 20 D
The IDS20D comes with a heating level without thermostat and without integrated thermostat socket. Without a thermostat connected, the IDS20D can only be used in continuous operation mode. Optionally, the device can be equipped with a thermostat and a thermostat socket to additionally allow for automatic operation.
Switch-on in continuous operation mode
1. Set the on/off switch(13) to positionI.
2. The fan starts up and combustion starts after a few seconds.
3. Ensure a successful ignition.
Switch-on in automatic operation mode (optional) The device can only be operated in automatic operation mode if
an optional thermostat is connected to the optional thermostat socket.
ü The device is equipped with an optional thermostat socket. ü An optional thermostat is connected to the device.
1. Prepare the device for operation by setting the connected thermostat.
2. Please note the instructions provided with the thermostat.
3. Set the on/off switch(13) to positionI.
IDS 30 D
The IDS30D comes with a heating level without thermostat and an integrated thermostat socket. Without a thermostat connected, the IDS30D can only be used in continuous operation mode. Optionally, the device can be equipped with a thermostat for the existing thermostat socket to additionally allow for automatic operation.
Switch-on in continuous operation mode
1. Set the selector switch(16) to positionI.
2. The fan starts up and combustion starts after a few seconds.
3. Ensure a successful ignition.
Switch-on in automatic operation mode (optional) The device can only be operated in automatic operation mode if
an optional thermostat is connected to the integrated thermostat socket.
ü An optional thermostat is connected to the device.
1. Prepare the device for operation by setting the connected thermostat.
2. Please note the instructions provided with the thermostat.
3. Set the selector switch(16) to positionII.
10 EN
oil heater IDS 20 D / IDS 30 D
Shutdown
Warning of electrical voltage
Do not touch the mains plug with wet or damp hands.
Note
Damage to the device due to overheating! Never switch off the device by pulling the mains plug. This may lead to overheating! Switch off the device properly. Only pull the mains plug once the fan motor has stopped completely.
Switch-off in continuous operation mode
1. Switch off the device by setting the selector switch(16) or on/off switch(13) to position0.
ð The selector switch(16) or on/off switch(13) is no
longer illuminated.
2. Wait until the fan motor has come to a complete standstill.
3. Secure the device against inadvertent switch-on by pulling the mains plug.
4. Allow the device to cool down completely.

Available accessories

Warning
Only use accessories and additional equipment specified in the instructions. Using insertion tools or accessories other than those specified in the instructions may cause a risk of injury.
Accessories Article number
Thermostat with 10 m cable (IDS30D only)
Tank liquid level indication 6.100.006.160 Filler neck oil filter 6.100.006.161
6.100.007.016

Errors and faults

Warning of electrical voltage
Tasks which require the housing to be opened must only be carried out by authorised specialist companies or by Trotec.
Warning
Risk of injury due to improper repair! Never try to make any modifications or repairs on the device. Unauthorised modifications can lead to serious injuries or death. Have a certified specialist workshop perform the repair work.
The device has been checked for proper functioning several times during production. If malfunctions occur nonetheless, check the device according to the following list.
The device does not start:
• Check the power connection.
• Check the power cable and mains plug for damages.
• Check the on-site fusing.
Smoke and/or sparks are emitted during first use:
• This is not a fault. These phenomena disappear after a brief runtime.
Noise emission during ignition or cooling:
• This is not a fault. The metal parts of the device expand when heated and generate noise.
Sparks and/or flame may be issued from the device during ignition:
• This is not a fault. Air might have accumulated in the lines. Keep a safety distance to the device!
The flame in the combustion chamber does not ignite:
• Check the filling level of the tank. Refill fuel if the tank is empty (see chapter Maintenance).
• Check the fuel filter in the fuel pump for dirt. If it is dirty, please contact the customer service.
• Check the fuel for contaminations, e.g. dirt or water. If required, drain the fuel completely and fill in new fuel (see chapter Maintenance).
• Safety shutdown: if the flame dies during operation, the electronics and the oil pump will be switched off. Investigate the cause on the basis of the following criteria:
– For qualified personnel only!
Check the ignition: The distance between the two ignition electrodes should be 4 to 5 mm.
EN 11
oil heater IDS 20 D / IDS 30 D
The flame goes out during combustion:
7
• Make sure the air supply is unobstructed. If required, clean the air intake opening.
• Check the filling level of the tank. Refill with fuel if the tank is empty (see chapter Operation).
• Check the fuel filter in the fuel pump for dirt. If it is dirty, please contact the customer service.
• Check the fuel for contaminations and replace it if required.
• Power failure: In the event of a power failure the ignition is extinguished, the device switches off immediately. After a power failure the device will not restart automatically, it has to be started via the on/off switch.
There is a fuel leak:
• Check whether too much fuel was filled in. Drain the fuel if necessary, see chapter Draining the tank.
• Check the drain screw for tight fit and retighten it if necessary.
• Check the sealing at the drain screw and replace it if damaged.
• Check the fuel pump for leaks. If there are doubts about the proper condition of the fuel pump, please contact the customer service.
The device emits smoke or dust:
• Check the mains voltage.
• Check the fuel for contaminations and replace it if required.
• Check the tank for contaminations and drain it if required (see chapter Maintenance). Refill with clean fuel.
The flame emerges from the air outlet:
• Check the mains voltage.
• Check the fuel for contaminations and replace it if required.
• Check the tank for contaminations and drain it if required (see chapter Maintenance). Refill with clean fuel.

Maintenance

Activities required before starting maintenance

Warning of electrical voltage
Do not touch the mains plug with wet or damp hands.
• Switch the device off.
• Hold onto the mains plug while pulling the power cable out of the mains socket.
• Allow the device to cool down completely.
Warning of electrical voltage
Tasks which require the housing to be opened must only be carried out by authorised specialist companies or by Trotec.

Cleaning the housing

Clean the housing with a soft, damp and lint-free cloth. Ensure that no moisture enters the housing. Protect electrical components from moisture. Do not use any aggressive cleaning agents such as cleaning sprays, solvents, alcohol-based or abrasive cleaners to dampen the cloth.
Wipe the housing dry after cleaning.

Filling the tank

The fuel tank cap is located at the side of the IDS 20 D / IDS 30
D. The images in the description below show the IDS30D by
way of example.
ü Before attempting to fill the tank, wait until the device has
cooled down completely.
ü Only use fuel suitable for the device (see technical data).
1. Position the device on firm, level and incombustible ground.
2. Unscrew the fuel tank cap(7).
Note
Wait for at least 3 minutes after maintenance and repair work. Only then switch the device back on.
Your device still does not operate correctly after these checks?
Please contact the customer service. If necessary, bring the device to an authorized specialist electrical company or to Trotec for repair.
12 EN
oil heater IDS 20 D / IDS 30 D
3. Fill the tank.
4. Screw the fuel tank cap(7) back onto the tank. Observe the recesses at the tank opening and the protrusions at the fuel tank cap. They must be aligned when attaching the fuel tank cap. Make sure that the fuel tank cap is firmly attached to avoid leakage.

Draining the tank

1. Provide for a suitable collection container.
2. Move the device to an elevated position.
3. As indicated in the figure use a wrench to open the screw at the bottom of the tank.
4. Drain the fuel into the collection container.
5. When no more fuel is discharged, seal the drain hole again.
ð Ensure the tight fit of the screw and, if required, replace
the seal, for otherwise fuel might leak out uncontrollably.
6. Dispose of the fuel according to national regulations.

Technical annex

Technical data

Parameter Value
Model IDS 20 D IDS 30 D Combustion direct direct Air flow rate 350 m³/h 605 m³/h Fan axial fan axial fan Nominal heat output 20 kW 38.4 kW Ventilation/ air
changes per hour Temperature
increase ΔT Max. fuel
consumption Tank capacity 17 l 42 l Input voltage 230V/ 50Hz 230V/ 50Hz Current
consumption Overheating
protection Connection for
external thermostat Sound pressure
level (distance 1m) Weight
(with empty tank) Dimensions
(lengthx widthx height)
Minimum distance to walls or other objects
Permitted fuel EL fuel oil, diesel or
at least 2 ACH at least 2 ACH
100 °C 75 °C
2.04 l/h 3.66 l/h
1 A 1.25 A
yes yes
optional yes
67 dB(A) 69 dB(A)
20 kg 20 kg
top
rear
sides
front
720x 300x 450 mm
2 m 2 m 2 m 3 m
1050x 400x 520mm
2 m 2 m 2 m 3 m
EL fuel oil, diesel or
kerosene
kerosene
EN 13
oil heater IDS 20 D / IDS 30 D

Disposal

The icon with the crossed-out waste bin on waste electrical or electronic equipment stipulates that this equipment must not be disposed of with the household waste at the end of its life. You will find collection points for free return of waste electrical and electronic equipment in your vicinity. The addresses can be obtained from your municipality or local administration. For further return options provided by us please refer to our website www.trotec24.com.
The separate collection of waste electrical and electronic equipment aims to enable the re-use, recycling and other forms of recovery of waste equipment as well as to prevent negative effects for the environment and human health caused by the disposal of hazardous substances potentially contained in the equipment.
Fuel oil
The fuel oil must be drained from the device and collected. Fuels are to be disposed of according to the national
regulations.

Declaration of conformity

The text below sets out the contents of the declaration of conformity. The signed declaration of conformity can be found at https://hub.trotec.com/?id=42204.
Declaration of conformity
In accordance with the ECMachinery Directive 2006/42/EC,
AnnexII, part1, SectionA
Herewith, we– Trotec GmbH&Co.KG– declare that the machinery designated below was developed, constructed and produced in compliance with the requirements of the ECMachinery Directive in the version 2006/42/EC.
Product model/ Product:
Product type:
Year of manufacture as of:
Relevant EU directives:
Applied harmonised standards:
• EN 13842:2004
• EN 60335-1:2012
• EN60335-2-102:2016
• EN 60529:1991
• EN 60529:1991/AC:1993
• EN 60529:1991/A1:2000
Applied national standards and technical specifications:
• None
IDS 20 D IDS 30 D
oil heater
2017
Manufacturer and name of the authorised representative of the technical documentation:
Trotec GmbH & Co. KG Grebbener Straße 7, D-52525 Heinsberg Phone: +49 2452 962-400 E-mail: info@trotec.de
Place and date of issue: Heinsberg, 01.10.2017
Detlef von der Lieck, Managing Director
14 EN
oil heater IDS 20 D / IDS 30 D
Trotec GmbH & Co. KG
Grebbener Str. 7 D-52525 Heinsberg
+49 2452 962-400 +49 2452 962-200
info@trotec.com www.trotec.com
Loading...
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use