IDS 100
EN
OPERATION MANUAL
OIL HEATER
TRT-BA-IDS-100-HS-003-INT
Operating manual – IDS 100
EN B-1
Table of Contents
1.
Notes on how to use the manual..............................................A-1
Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1
2. Scope of delivery .....................................................................A-1
3. Guarantee provisions ...............................................................A-1
4. General safety instructions ......................................................A-2
5. Function and product characteristics ....................................... A-2
6. Technical data ......................................................................... A-2
Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3
7. Proper and improper use .........................................................A-3
Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Improper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3
8. Installation conditions ..............................................................A-3
9. Description of device ............................................................... A-3
Oil heating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3
10. Installation and commissioning ................................................ A-4
11. Exhaust system .......................................................................A-4
Chimney duct. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-4
Wall duct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-4
12. Functions and operation ..........................................................A-4
Switching on the oil heating unit . . . . . . . . . . . . . . . . . . . .A-4
Switching off the oil heating unit . . . . . . . . . . . . . . . . . . . .A-5
Resuming operation after a failure . . . . . . . . . . . . . . . . . .A-5
Safety equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
13. Transport ................................................................................. A-6
14. Care and maintenance ............................................................. A-6
Cleaning after every 50 operating hours . . . . . . . . . . . . . . A-6
Cleaning the oil heating unit . . . . . . . . . . . . . . . . . . . . . . . . A-6
15. Disposal ..................................................................................A-6
Oil heating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-6
Heating oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-6
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
16. Service and repair ...................................................................A-6
17. Troubleshooting ....................................................................... A-6
18. Appendix ................................................................................. A-9
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-9
Setting of the air setting ring . . . . . . . . . . . . . . . . . . . . . . .A-9
1. Notes on how to use the manual
This
operating manual contains all important information required for a
safe commissioning and use of your oil heating unit.
It provides you with support for operating the device and remedying pos-
sible problems as well as with information on disposal and customer
service.
Please read this manual thoroughly and completely before using the oil
heating unit for the first time.
Please store this operating manual and keep it within reach in order to
consult it if necessary.
Please observe all safety instructions and information on use and main-
tenance contained in this manual.
This manual should be attached to the device if the latter is made avail-
able to other persons for use.
Legend
WARNING SYMBOL. This symbol is followed by a
hazard
warning which contains instructions whose
non-compliance may cause serious injuries and/or
death and/or property damage.
Additional information which might be helpful when
using the device.
2. Scope of delivery
The scope of delivery of the oil heating unit includes:
TRT-BA-IDS100-RE-001-INT
IDS 100
1 2 43
917 1011
16
15
14
13
12
67 58
1 Operating manual 10
Wheel 2x
2 Assembly instruction manual 11 Locking pin 2x
3 Oil heating unit ISD 100 12 Spacer ring 2x
4 Chimney connection 150 mm 13 Hexagon nut 4x
5 Handle 14 Hexagon screw 4x
6 Support 15 Screw 4x
7 Hexagon nut 4x 16 Outlet cone
8 Hexagon screw 4x 17 Assembly tools
9 Support bracket for axis
3. Guarantee provisions
The warranty period granted for the oil heating unit IDS 100 shall be
12months.
Any
damage to the device resulting from non-compliance with the in-
structions contained in this manual shall be excluded from the guarantee.
The manufacturer shall assume no liability for damages to the device
and/or its accessories that are caused by unauthorised modifications.
For any further terms of guarantee, please refer to the General Terms
and Conditions (GTC), which are available on our website: www.trotec.de.
Operating manual – IDS 100
B-2 EN
4. General safety instructions
Please observe the following safety instructions!
Any
non-compliance with these instructions may
have serious consequences for the health of per-
sons and could result in property damage and
damage to the environment.
Risk of explosion!
• Do not operate the device in potentially flammable or explosive
environments. Do not install it in such environments, either.
• Do not place the device on a flammable surface.
• Remove any inflammable materials and chemicals from the im-
mediate operating environment.
Functional impairment of and damage to the device!
• Do not use the device outdoors.
• Install the device in a stable position.
• Keep the intake and exhaust openings free.
• Do not cover the device during operation.
• Only disconnect the device from the mains once it has cooled
down completely.
• Do not use any chemicals for cleaning the device.
Risk of injury and damage to property due to defective devices!
• Before each use of the device, check its accessories and connec-
tion parts for possible damages. Do not use any defective devices
or device parts.
• Do not use the device if you detect any damage to its plug and
cables. Defective power cables represent a serious health threat.
Danger to life through electrical shock!
• Only connect the device to power sources that are in good tech-
nical order. Do not use damaged wall outlets!
• Pull the connection cable out of the wall outlet by pulling it at
its plug.
• Do not touch electrical connection cables when your hands are
wet!
• Protect the electrical connection cables against damage caused
by, for example, animals.
• Do not carry out any changes or repairs on the device!
• Do not expose the device to any liquids.
• Do not apply any liquids to the interior of the device. If this does
happen nevertheless, pull out the power cord and have the de-
vice checked by a specialist workshop.
Risk of injury!
• Do not insert any objects into the intake and exhaust opening of
the device.
• Do not reach into the existing openings.
• Do not leave children or animals unattended near the operating
device!
• Do not operate the device in rooms with insufficient supply of
combustion air.
• Avoid the improper use of fuels.
Risk of environmental pollution!
• Do not let any leaked fuel seep away into the soil and prevent it
from entering the sewer system.
5. Function and product characteristics
The oil heating unit IDS 100 is used to heat up room air in order to achieve
a fast heating of large rooms.
The
oil heating unit is operated with heating oil. The device features an
indirect combustion and is provided with an exhaust connection in order
to discharge the exhaust gas via the chimney.
A selection of two operating modes ensures that the oil heating unit can
be controlled both manually by the user as well as automatically with the
support of the thermostat.
6. Technical data
Type IDS 100
ParameterV
alue
Article number1.430.000.140
Electrical connection230 V
F
requency50 Hz
Nominal current max.8.35 A
Power consumption
1820 W
Air volume5500 m³/h
FanAxial fan
Nominal hea
t load max.118 kW
Nominal heat output105.5 kW
Temperature increase ΔT
1)
75 °C
Oil consumption max.10.79 l/h
Tank capacity135 l
Air transportation hose connection
2)
1 x ø 500 mm, L-max = 6 m
Air transportation hose connection
2)
1 x ø 400 mm, L-max = 6 m
Chimney connectionø 150 mm
Thermostat connectionseries
Combustionindirect
Nozzle2.00-80° W (gal/h)
Sound pressure level (at distance
of1 m)
76 dB (A)
Length1918 mm
Width731 mm
Height1220 mm
Weight 149 kg
Fuse16 A
1)
indicates the temperature increase. ΔT + ambient temperature = exhaust air
temperature
2)
optional
Operating manual – IDS 100
EN B-3
Fuels
The
following fuels have been approved for use with the oil heating unit
IDS 100: heating oil EL, diesel
7. Proper and improper use
Proper use
The oil
heating unit IDS 100 has been developed for the generation of hot
air and may be used indoors and in roofed outdoor areas.
The device can be used for heating large rooms such as storerooms,
workshops, building sites, greenhouses or cowsheds. It has been de-
signed for stationary operation without frequently changing locations.
The oil heating unit can be used in conjunction with an air transportation
hose.
Any application deviating from the above-mentioned use is deemed in-
admissible!
Improper use
The device may not be installed or operated in potentially inflammable
and explosive rooms or areas.
The device may not be used in rooms with an insufficient supply of com-
bustion air.
8. Installation conditions
When choosing the installation location of the oil heating unit, a number
of spa
tial and technical conditions must be taken into account. Any non-
compliance may impair the functioning of the device and/or of the acces-
sories or result in hazardous situations for people and property.
The following points are to be observed during installation:
• The device may be operated indoors and in roofed outdoor areas.
• The device must be installed in a stable position and placed on
a fireproof surface.
• The device must be installed near a chimney or external wall.
• The device must be connected to a properly secured mains
socket.
• The installation room of the device must be sufficiently ventilated.
• The minimum distance of the intake opening of the device to the
wall must be at least 1 m (see figure).
min. 1 m
• The minimum distance of the device to inflammable materials
must be a
t least 2 m.
• The intake and exhaust openings must not be covered.
• There may be no walls or large objects near the device.
•
A sufficient number of fire-extinguishing systems must be available.
9. Description of device
The oil heating unit IDS 100 consists of the following components:
Oil heating unit
1 2 3 4 5 6 7
9
10
12
13
14
11
8
1 Combustion chamber 8 Heating oil filter
2
Burner 9 Heating oil circuit
3 Nozzle 10 Support and handle
4 Pump 11 Wheel
5 Solenoid valve 12 Tank
6 Fan motor 13 Burner motor
7 Fan 14 Combustion air regulator
Control panel
1 2 3 64 5
1 Reset button with indicator lamp 4
Change-over switch, power stage
2 Selector switch (high-low)
(ventilation/heating, thermostat operation) 5 Lamp
3 Thermostat socket 6 Power supply cable
Operating manual – IDS 100
B-4 EN
10. Installation and commissioning
•
Check that the scope of delivery of your oil heating unit is com-
plete. If an accessory part is missing, please contact the Trotec
customer service or the specialist dealer from whom you pur-
chased the device.
• Check the oil heating unit and its connection parts for possible
damages.
• Mount the support, the handle, the wheels and the outlet cone
to the oil heating unit. Please refer to the supplied assembly in-
struction manual for further information. Please use the supplied
assembly tools.
• Make sure to comply with the requirements described in the
chapter "Installation conditions".
• Correctly connect the exhaust system of the device to a chimney
or an external wall as shown in the chapter "Exhaust system".
• Fill the heating oil into the tank with the device switched off and
cooled down.
• Inspect the device prior to commissioning and check it regularly
for its proper condition during operation.
• Make sure that the characteristics of the mains supply corre-
spond to those indicated on the rating plate.
• Each time before switching on the device, make sure that the fan
can move freely before plugging the power plug into the mains
socket.
• Connect the power supply cable to a properly secured mains
socket (230 V / 50 Hz / 10 A). On construction sites, a residual
current circuit breaker must be connected upstream of the mains
socket according to VDE 0100/0105.
The oil heating unit is now ready for operation. Use the device according
to the functions described in chapter 12 "Functions and operation".
11. Exhaust system
• Before planning the installation of the exhaust system, the local
chimney sweep must be informed according to DIN 18160.
Risk of injury due to intoxication!
Improper
installation of the exhaust system may cause
health problems.
Have the installation carried out by a specialised craftsman!
• Make sure that an unobstructed and sufficient supply of com-
bustion air is provided (e. g. by means of ventilation openings
in doors, ceilings, windows, walls or an ambient air network) is
provided.
•Have the exhaust gas values of the burner checked regularly.
Chimney duct
B
D
1
C
2
A
4
3
Wall duct
E
5
4
A
C
1
D
B
A min. 1 m 1
Wall duct with pipe elbow min. 5°
B min. 1 m 2
Chimney - min. internal dimensions 20x20 cm
C as short as possible 3 Opening for cleaning with explosion
D ≥ ø 150 mm protection cap
E min. 1 m 4 External wall
5 Draft reinforcement, H-shaped
12. Functions and operation
The device may only be used by persons who have been trained in op-
erating the device.
Switching on the oil heating unit
The oil hea
ting unit features two operating modes:
1. Manual mode
The device can operate in manual mode.
Operating manual – IDS 100
EN B-5
• Switch the device on by setting the selector switch to the position
"
" (ventilation).
The fan motor is started while the burner remains s
witched off.
2. Automatic mode
The oil heating unit can only operate in automatic mode if a control device
(optional) is connected to it, e.g. a thermostat. The thermostat is to be
connected to the thermostat socket.
• To be able to connect the thermostat, you must mount the provid-
ed thermostat socket. To this end, connect the power supply ca-
ble to the connection terminals 2 and 3 of the thermostat socket.
The removed conducting wire that connected the two connection termi-
nals is to be reinstalled if the device is to be operated without thermostat.
• Switch the device on by setting the selector switch to the position
"
+ " (heating, thermostat operation).
The
fan motor and burner motor are started and the combustion will start
after a few seconds.
If the start-up cycle has been completed, the electronic control unit will
confirm that the start-up of the device is complete by activating a red
flashing light on the reset button.
• Select the heating capacity of the device by setting the change-
over switch to the low power stage (I S) or to the high power
stage (I I S) (see figure).
I I S
I S
Switching off the oil heating unit
•
Switch the device off by setting the selector switch to the posi-
tion "0".
• If you are using a thermostat, switch the device off via the set-
tings of the control device (e.g. by setting the thermostat to a low
temperature).
The flame is extinguished and the fan will continue running for approx.
90seconds in order to cool down the burner.
Damage to the device due to overheating!
Do
not switch off the device by pulling out the power
cord. This may cause the device to overheat.
Switch the device off properly. Only disconnect the power
plug if the fan motor has come to a complete standstill.
• Wait until the automatic aftercooling has been completed.
• Secure the device against being accidentally switched on again
by pulling out the power cord.
Resuming operation after a failure
During the initial commissioning of the device or after the heating oil
circuit has been completely emptied, the inflow of heating oil to the noz-
zle may be insufficient. This will cause the flame control system to be
activated and the device will be blocked.
• Wait for approx. 1 minute.
• Press and hold the reset button for at least 5 seconds.
• Switch on the device.
If the device is still not starting up:
• Make sure that there is enough heating oil in the tank.
• Press the reset button.
In order to determine the cause of the fault:
• see the chapters "Safety equipment" and "Troubleshooting"
Safety equipment
The oil heating unit features an electronic flame and maximum tem-
perature monitoring system that uses a photoelectric cell and a safety
thermostat.
The electronic control unit controls the start-up, shutdown and safety
shutdown times in the event of malfunctions. The control unit is equipped
with a reset button whose colour (operation indicator) is depending on
the operating mode:
• switched off if the device is in pause or standby mode and ex-
pecting the heating demand
• continuous green light for normal operation of the device
• continuous red light for safety shutdown of the device
• flashing orange light if the operation is interrupted due to consid-
erable mains fluctuations (T < 175 V or T > 265 V); the operation
is automatically resumed if the voltage has stabilised in the range
of 190 V to 250 V
If the device has triggered the safety shutdown:
• Press and hold down the reset button for 3 seconds in order to
resume operation.
Risk of injury due to deflagration!
Unburned
heating oil may accumulate in the combustion
chamber and can be ignited when the device is switched
on the next time.
Do not restart the device two times in a row.
If the safety shutdown is still activated:
• Determine and remove the cause of the fault before commission-
ing the oil heating unit again (see chapter "Troubleshooting").
• Press and hold the reset button for at least 5 seconds.
The self-diagnostic programme will start. Once the programme has been
completed, the reset button will light up in the colour (self-diagnostic
indicator) depending on the cause of the fault:
• flashing orange light if an incorrect flame has been detected dur-
ing start-up
• flashing red light if a missing flame has been detected during
start-up
• flashing red/green light if a missing flame has been detected dur-
ing operation
• continuous orange light if an internal error of the electronic con-
trol device has occurred
In order to determine the cause of the fault:
• see chapter "Troubleshooting"
Operating manual – IDS 100
B-6 EN
13. Transport
•
Switch the device off as described in the chapter "Functions and
operation".
• Wait until the device has cooled down completely.
• Before transporting or adjusting the device, check if the tank cap
is tightly closed.
Risk of environmental pollution!
Hea
ting oil may leak during transport or handling of the
device. The filling plug of the tank cap does not guaran-
tee tightness in order to allow air to be introduced and
the tank to be emptied during operation.
Only transport or shift the device with the tank cap tightly
closed.
14. Care and maintenance
In order to ensure a trouble-free operation of the device, the combustion
chamber,
the burner and the fan are to be cleaned regularly.
• Switch the device off as described in the chapter "Functions and
operation".
• Wait until the device has cooled down completely.
Cleaning after every 50 operating hours
• Dismount the heating oil filter. Remove the filter insert and clean
it using clean heating oil.
• Dismount the upper housing part and clean the inner part as well
as the fan blades using a cleaning fleece and a brass brush if it
is heavily soiled.
• Check the condition of all cables and high-voltage connections.
• Dismount the burner and clean its components using a brass
brush.
• Clean the electrodes. Check the distance of the electrodes and
adjust it if required (see figure).
3 mm
• Have the combustion chamber cleaned by the customer service.
•
Mount the components in the reverse order.
Cleaning the oil heating unit
• Wipe the exterior of the device using a wet cloth. The painted
and plastic surfaces may not be scoured. Do not use any solvent-
based cleaning agents.
15. Disposal
The heating oil must be drained from the tank of the oil heating unit and
collected.
Oil heating unit
Electronic equipment
may not be disposed of in the domestic waste, but
must be correctly disposed of in accordance with the EUROPEAN PARLIA-
MENT directive 2002/96/EC of 27th January 2003 regarding used electri-
cal and electronic equipment. Please dispose of this device according to
the applicable legal regulations after its final decommissioning.
Heating oil
Fuels must be disposed of according to the local regulations.
Packaging
The packaging of the oil heating unit consists of cardboard/paper and
plastic. The materials must be disposed of in the designated containers
according to the local regulations or at a recycling depot.
16. Service and repair
Before contacting our customer service in order to solve an existing tech-
nical problem,
please try removing the error by following the instructions
described in the chapter "Troubleshooting".
If you have any further questions regarding the functioning and operation
of the oil cleaning unit or if you wish to receive further information in
the event of a claim or with regard to guarantee aspects, please do not
hesitate to contact us at any time.
Please contact:
Trotec GmbH Co KG
Grebbener Straße 7
D-52525 Heinsberg
Tel.: 49 (0) 2452 / 962 - 400
Fax.: 49 (0) 2452 / 962 - 200
Email: info@trotec.de
www.trotec.de.
17. Troubleshooting
Danger to life due to improper repair!
Do
no attempt to carry out modifications or repairs on
the device. Any unauthorised modification may result
in serious injuries or even death. Have repairs carried
out by a certified specialist workshop.
Operating manual – IDS 100
EN B-7
ProblemReset buttonCauseError correction
Operation indicator
Self-diagnostic
indicator
Fan does not start running
and flame is not ignited
switched off-Control device is incor-
rectly set
- Check if the control equipment is correctly set
(e.g. the temperature set at the thermostat must
be higher than the room temperature).
Control device defective- Have the control device replaced by the customer
service.
Fan does not start run-
ning or switches off dur-
ing start-up or operation
flashing orange
light
-no power supply- Check the characteristics of the electrical system
(230 V -1~ - 50 Hz).
- Check the function and position of the selector
switch.
- Check if the fuse is intact.
Voltage < 175 V- Check the supply voltage. The device will auto-
matically restart if the voltage exceeds 190 V.
Voltage > 265 V- Check the supply voltage. The device will auto-
matically restart if the voltage falls below 250 V.
Fan switches off during
start-up or operation
continuous red
light
flashing orange
light
Flame is present prior to
the ignition of the trans-
former
- Contact the customer service and have the device
cleaned and heating oil residues removed from
the combustion chamber.
Photoelectric cell defective- Have the photoelectric cell replaced by the cus-
tomer service.
flashing red light
or flashing red/
green light
Motor winding interrupted
or blown
- Have the motor replaced by the customer service.
Motor bearing blocked- Have the motor bearing replaced by the customer
service.
Motor capacitor blown- Have the motor capacitor replaced by the cus-
tomer service.
no ignition- Check the connections of the ignition cables to the
electrodes and the transformer.
- Check the position and the distance of the elec-
trodes.
- Check if the electrodes are clean.
- Have the transformer replaced by the customer
service.
Flame control system de-
fective
- Have the flame control equipment replaced by the
customer service.
Photoelectric cell defective- Have the photoelectric cell cleaned or replaced by
the customer service.
Burner is not or only in-
sufficiently supplied with
heating oil
Contact the customer service in order to:
- have the integrity of the coupling between the
pump and motor checked.
- have the heating oil circuit checked for air that
may have entered the circuit and to have the tight-
ness of the lines and filter seal checked.
- have the nozzle cleaned or replaced.
Operating manual – IDS 100
B-8 EN
ProblemReset buttonCauseError correction
Operation indicator
Self-diagnostic
indicator
Solenoid valve defectiveContact the customer service in order to:
-
have the electrical connections checked.
- have the safety thermostat LI checked.
- have the solenoid valve cleaned or replaced.
continuous orange
light
Internal error of the elec-
tronic control unit
Contact the customer service in order to:
- have the control unit reset; try to start up the de-
vice at least twice. If the fault still occurs after-
wards, replace the control unit.
Fan starts running and
flame burns with smoke
formation
continuous green
light
-
insufficient supply of com-
bustion air
- Remove all obstacles or blockages from the intake
and/or exhaust openings.
- Have the position of the air setting ring checked by
the customer service.
- Have the support disc of the burner cleaned by the
customer service
Supply of combustion air
too high
- Have the position of the air setting ring checked by
the customer service.
used heating oil contami-
nated and/or containing
water
- Replace used heating oil with clean heating oil.
- Clean the heating oil filter.
air has entered the heating
oil circuit
- Have the tightness of the lines and heating oil filter
checked by the customer service
insufficient heating oil
quantity at the burner
Contact the customer service in order to:
- have the pump pressure value checked.
- have the nozzle cleaned or replaced.
too much heating oil at the
burner
Contact the customer service in order to:
- have the pump pressure value checked.
- have the nozzle replaced.
Device does not switch off
continuous green
light
-
Solenoid valve seal defec-
tive
- Have the solenoid valve replaced by the customer
service.
Operating manual – IDS 100
EN B-9
18. Appendix
Circuit diagram
AP Control unit FO
Photoelectric cell
TA Thermostat connection CO Capacitor
ST Indicator lamp MV Fan motor
FU Fuse MB Burner motor
LI 1 Safety thermostat FUA Fuse
LI 2 Overheating protection, thermostat, L1 RV Selector switch
EV 1 Solenoid valve I° stage FA Air regulator
EV 2 Solenoid valve II° stage IT Ignition transformer
LF RFI filter RF Heated filter (optional)
DV Change-over switch, power stage (high-low) TF Plug for heated filter
TD Transformer
Setting of the air setting ring
A
Type IDS 100
P
arameterValue
Setting of air setting ringA=1.5
Trotec GmbH & Co. KG
Gr
ebbener Str. 7
D-52525 Heinsberg
+49 2452 962-400
+49 2452 962-200
info@tr
otec.com
www.trotec.com
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