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HYSTREAM 2100
Operating Manual
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Table of contents
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Trotec HYSTREAM 2100 Operating Manual

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Page 1
HYSTREAM 2100
EN
OPERATING MANUAL
HEAT GUN
TRT-BA-HYSTREAM2100-TC-001-EN
Page 2

Table of contents

Caution
This signal word indicates a hazard with a low risk level which, if not avoided, can result in minor or moderate injury.
Notice
This signal word indicates important information (e.g. material damage), but does not indicate hazards.
Info
Information marked with this symbol helps you to carry out your tasks quickly and safely.

Notes regarding the operating manual

Symbols

Warning of electrical voltage
This symbol indicates dangers to the life and health of persons due to electrical voltage.
Warning of explosive substances
This symbol indicates dangers to the life and health of persons due to potentially explosive substances.
Warning of flammable substances
This symbol indicates dangers to the life and health of persons due to flammable substances.
Follow the manual
Information marked with this symbol indicates that the operating manual must be observed.
Wear safety glasses
Information marked with this symbol indicates that you should wear eye protection.
Wear a protective mask
Information marked with this symbol indicates that you should wear a protective mask.
Wear tight-fitting protective clothing
Information marked with this symbol indicates that you should wear protective clothing.
Wear protective gloves
Information marked with this symbol indicates that you should wear protective gloves.
You can download the current version of the operating manual and the EU declaration of conformity via the following link:
Warning of hot surface
This symbol indicates dangers to the life and health of persons due to hot surface.
HyStream 2100
Warning
This signal word indicates a hazard with an average risk level which, if not avoided, can result in serious injury or death.
1 EN
Operating manual – heat gun HyStream 2100
https://hub.trotec.com/?id=40206
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Legal notice

This release replaces all previous versions. No part of this publication may be reproduced without written permission from
TrotecGmbH&Co.KG. The same applies for electronically
processing, duplicating or spreading the publication. Subject to technical changes. All rights reserved. Trademarks are used without guarantee that they may be used freely and primarily following the spelling of the manufacturer. Product names are registered.
Changes to construction in the interests of constant improvements to the product, as well as changes to the shape and colour are reserved.
The scope of delivery may vary from product images. This document was created with all due care.
TrotecGmbH&Co.KG accepts no liability whatsoever for
possible mistakes or omissions.
© TrotecGmbH&Co.KG

Warranty and liability

The device complies with the fundamental health and safety requirements of the applicable EU regulations and was tested at the factory for perfect functionality multiple times.
However, if faults in the functionality occur and cannot be remedied with the measures in the chapter Errors and faults, please get in touch with your dealer or distributor.
When making a warranty claim, supply the device number (see label on the device).
When manufacturer's instructions or legal regulations have not been followed, or after unauthorised changes to the device are made, the manufacturer is not responsible for the resulting damages. Changes to the device or unauthorised replacement of individual parts can drastically impact the electrical safety of this product and will result in the loss of the warranty. Liability does not extend to damages to people or property caused by the device being used other than as described in the instructions in this operating manual. Subject to changes to technical design and model changes as part of constant development and product improvement without prior notice.
No liability is accepted for damages resulting from improper use. In such a case, any warranty claims will be voided also.

Safety

Read this manual carefully before starting or using the device. Always store the manual in the immediate vicinity of the device or its site of use!
Warning Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/ or serious injury.
Save all warnings and instructions for future reference.
This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
The term power tool used in the safety warnings refers to both mains-operated and battery-powered electric tools (with/ without power cable).
General Power Tool Safety Warnings – Work area safety
• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust
or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
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General Power Tool Safety Warnings – Electrical safety
General Power Tool Safety Warnings – Personal safety
• Power tool or power adapter plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce
risk of electric shock.
• Avoid body contact with earthed or grounded surfaces,
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is
unavoidable, use a residual current device(RCD) protected supply. Use of an RCD reduces the risk of
electric shock.
• Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such
as protective mask, non-skid safety shoes, hard hat, hearing protection or tight-fitting protective clothing used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
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General Power Tool Safety Warnings – Power tool use and care
Device-specific safety warnings for heat guns
• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the
job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and / or
the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the
risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
• Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly
maintained power tools.
• Use the power tool, accessories and tool bits etc. in
accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
General Power Tool Safety Warnings – Service
• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
• Negligent handling of the device may result in a fire.
– Proceed with caution when using the power tool near
combustible materials.
– Do not point the device at the same spot over a longer
period of time.
– Do not use the device in a potentially explosive
atmosphere.
– The heat can reach combustible materials which are
covered.
– After use put down the power tool in an upright position
on the provided stand with the air outlet pointing upward.
– Do not leave the power tool unattended while in
operation.
• Do not look directly into the nozzle opening at the air outlet.
• Never direct the hot air current at people or animals.
• Never direct the hot air directly at a window or other glass surfaces.
• Never obstruct the hot air current by blocking or covering the air outlet.
• Do not use the power tool in wet surroundings or in areas with an increased humidity level.
• Do not use the suspension eye on the power cable as transport aid.
• Keep a sufficient distance between the air outlet and the workpiece or the surface to be processed. An accumulation of air can lead to overheating of the power tool.
• Allow the power tool to cool down sufficiently before storing it away. The power tool, especially the air outlet, is still very hot and can thus cause damage.
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Intended use

The device was developed for the purpose of generating hot air and may only be used whilst adhering to the technical data.
Only use the device
• to remove flooring
• to shrink foils and shrinking hoses
• to dry incombustible paints and varnishes, damp objects or grounds
• to remove incombustible paints and varnishes
• to bend and heat-seal plastics
• to melt and thaw incombustible parts
• for soldering and tin-coating
• for dissolving adhesive bonds
• ONLY with barbecue lighter nozzle: to light a barbecue
We recommend using the power tool with original Trotec accessories.

Improper use

• The device is not intended to be used as a hairdryer.
• The device is not intended for drying clothing.
• The device is not intended to be used in combination with chemical removers or solvents.
• The device is not intended to be used for preparing food.

Personnel qualifications

People who use this device must:
• have read and understood the operating manual, especially the Safety chapter.

Residual risks

Warning of electrical voltage
Electric shock from insufficient insulation. Check the device for damages and proper functioning before each use. If you notice damages, no longer use the device. Do not use the device when the device or your hands are damp or wet!
Warning of electrical voltage
Work on the electrical components must only be carried out by an authorised specialist company!
Warning of electrical voltage
Before any work on the device, remove the mains plug from the mains socket! Hold onto the mains plug while pulling the power cable out of the mains socket.
Warning of electrical voltage
There is a risk of a short-circuit due to liquids penetrating the housing! Do not immerse the device and the accessories in water. Make sure that no water or other liquids can enter the housing.
Warning of explosive substances
The hot air may reach combustible parts or similar located out of sight. Make sure that there are no highly flammable gases, liquids or dusts present in the direct work area or the surroundings. Fire and explosion hazard!

Personal protective equipment

Wear eye protection.
With it you protect your eyes from splintering, falling and flying pieces which could cause injuries.
Wear a protective mask.
It saves you from inhaling harmful dusts generated when processing workpieces.
Wearing protective gloves.
They protect your hands from burns, crushing injuries and skin abrasions.
Wear tight-fitting protective clothing.
This prevents your clothes from being exposed to the hot air current and possibly catching fire.
Warning of hot surface
Parts of this appliance can become very hot and cause burns. Particular attention is to be paid when there are children or vulnerable persons present!
Warning of hot surface
The insertion tool might still be hot after the application. Burn hazard when touching the insertion tool. Do not touch the insertion tool bare-handed! Wear protective gloves!
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Warning
Toxic vapours! During operation gases and vapours are produced which can be harmful to health. Wear eye protection and a protective mask! Always ensure sufficient ventilation.
Warning
Do not process materials containing asbestos. Asbestos is considered carcinogenic.
Warning
Dangers can occur at the device when it is used by untrained people in an unprofessional or improper way! Observe the personnel qualifications!
Warning
The device is not a toy and does not belong in the hands of children.
Warning
Risk of suffocation! Do not leave the packaging lying around. Children may use it as a dangerous toy.

Information about the device

Device description

The heat gunHyStream 2100 is fitted with a 2000W motor.
The temperature can be regulated in increments of 10°C within a range between 50°C and 650°C by using the control panel. A change of display colour indicates that the desired temperature has been reached. The cold setting of 50°C (stage1) serves for a quick temperature reduction.
5fan stages with the flow rate ranging between 250l/min and 500l/min can be selected.
The attachment nozzles can be exchanged without any tools in a matter of seconds and are suitable for different fields of application, e.g. for drying and removing incombustible paint coats, for heating (e.g. shrinking hoses), for sealing work, for deforming and heat-sealing plastics, for soldering and tin-coating work and also for dissolving adhesive bonds.
With the ergonomically shaped handle and its light weight the device is easy to handle.
Optionally the device can be used while standing in an upright position or hand-held.
Notice
If you store or transport the device improperly, the device may be damaged. Note the information regarding transport and storage of the device.

Behaviour in the event of an emergency

1. In an emergency, disconnect the device from the mains feed-in: Switch the device off and disconnect the power cable from the mains socket. Hold onto the mains plug while doing so.
2. Do not reconnect a defective device to the mains.

Overheating protection

The device is provided with a safety thermostat, which is activated by overheating of the device.
Once the safety thermostat has switched itself on, the heating elements of the device will be turned off. The fan keeps running.
Allow the device to cool down and switch it off. Investigate the cause of overheating. Should the problem persist, please contact the customer service.
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Device depiction

1
2
5
6
7
3
4
0
8
9 7
10
7
12
11
13
13
15
14
16
No. Designation
1 air inlet
2 suspension eye
3 barbecue lighter nozzle
4 reducing nozzle
5 wide-angle nozzle
6 glass protection/ diversion nozzle
7 stand
8 ON/OFF switch, 0-1-2
9 control panel
10 air outlet with attachment nozzle holder
Control panel
No. Designation
11 display with colour change technology
12 temperature indication
13 ventilation indication
14 fan speed+/- button (5stages)
15 temperature+/- button (°C in increments of 10°C)
16 indication of the warm-up phase
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Scope of delivery

• 1x heat gun
• 1x glass protection/ diversion nozzle
• 1x wide-angle nozzle
• 1x reducing nozzle
• 1x barbecue lighter nozzle
• 1x manual

Technical data

Parameter Value
Model HyStream 2100
Mains connection 1/N/PE ~ 230 V/ 50 Hz
Power consumption 2000 W
Air temperature Stage 1 Stage 2
Air flow rate 250l/min – 500l/min
Cable length 2m
Protection class
Weight 0.8kg
The A-weighted sound pressure level of the device is typically less than 70dB(A).
50°C 50°C – 650°C (in increments of 10°C)
in 5fan stages
II /

Transport and storage

Notice
If you store or transport the device improperly, the device may be damaged. Note the information regarding transport and storage of the device.

Transport

Before transporting the device, proceed as follows:
• Switch off the device.
• Hold onto the mains plug while pulling the power cable out of the mains socket.
• Allow the device and the attachment nozzle to cool down.
• Remove the attachment nozzle from the air outlet.

Storage

Before storing the device, proceed as follows:
• Switch off the device.
• Hold onto the mains plug while pulling the power cable out of the mains socket.
• Allow the device and the attachment nozzle to cool down.
• Remove the attachment nozzle from the air outlet.
• Clean the device as described in the Maintenance chapter.
When the device is not being used, observe the following storage conditions:
• dry and protected from frost and heat,
• ambient temperature below 40 °C,
• protected from dust and direct sunlight.
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Start-up

Unpacking the device
• Take the device out of the packaging.
Warning of electrical voltage
Electric shock from insufficient insulation. Check the device for damages and proper functioning before each use. If you notice damages, no longer use the device. Do not use the device when the device or your hands are damp or wet!
• Check the contents for completeness and look for damages.
Warning
Risk of suffocation! Do not leave the packaging lying around. Children may use it as a dangerous toy.
• Dispose of the packaging material according to the national regulations.
Using the attachment nozzles
2. Make sure that the attachment nozzle is plugged on all the way and fits tightly.
Info
The device may be used with or without attachment nozzle.
Connecting the power cable
1. Insert the mains plug into a properly secured mains socket.
Warning of hot surface
The insertion tool might still be hot after the application. Burn hazard when touching the insertion tool. Do not touch the insertion tool bare-handed! Wear protective gloves!
1. Affix the attachment nozzle best suited for the task at hand to the air outlet.
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Operation

Tips and notes on handling the heat gun
Glass protection/ diversion nozzle
For use on heat-sensitive materials (such as glass) to prevent the risk of breaking glass:
• To remove hardened sealing compound heat the material for a few seconds.
The glass protection/ diversion nozzle redirects the radiated heat and so provides protection against heat cracks.
• For restoration work soften old coats of paint, but do not scorch the wooden surface.
Application example for the glass protection/ diversion nozzle:
Wide-angle nozzle
For use on larger areas (e.g. for drying processes, the removal of paints, varnishes and adhesives or weed control):
• Many adhesives – as on the back of labels or carpets – can be softened with warmth. Then it is possible to dissolve the adhesive bonds, to peel off labels, detach carpets and remove surplus adhesive.
• You can heat up and then remove old coats of paint and lacquer on larger surfaces with a separate scraper.
Try to avoid excessive heat exposure, for burnt varnish can only be removed with great difficulty.
• Weeds can be scorched also by aiming the hot air directly at it.
Application example for the wide-angle nozzle:
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Reducing nozzle
For concentrating the air current (e.g. for welding or spot soldering):
• Use the reducing nozzle on shrinking hoses and shrink wrap.
• For a concentrated hot air flow, e.g. for heat-sealing plastics or removing paint coats in corners.
• It is easier to loosen screws when the connection was previously carefully heated by means of hot air.
• For the deformation of plastic pipes.
Application example for the reducing nozzle:
Barbecue lighter nozzle
Warning of flammable substances
Fire hazard due to improper use of the barbecue lighter nozzle! Never use methylated spirit or other combustible barbecue lighters in combination with the barbecue lighter nozzle! Only use the barbecue lighter nozzle on a fire-proof surface (e.g. grill tray) and only to light charcoal!
• Poke the barbecue lighter nozzle deeply into the charcoal. The charcoal will be hot and ready for use within a few minutes. No further aids are required.
Application example for the barbecue lighter nozzle:
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Switching the device on
0
15
11
16
Info
Odours might arise upon initial start-up or after a longer period of non-use. Wear your personal protective equipment when working with the device.
1. Slide the on/off switch(8) upwards to the desired setting.
Temperature regulation
The temperature of the cold setting1 is set at 50°C, in the hot air setting2 the temperature can be steplessly adjusted.
1. In order to work at 50°C, slide the on/off switch(8) to position1.
2. To achieve a higher temperature, slide the on/off switch(8) to position2.
3. Select the desired temperature range by use of the buttons plus/ minus buttons(15): the temperature can be adjusted between 50°C and 650°C in increments of 10°C.
2. The ideal temperature for the respective application can be determined by way of field-testing. Always start out at the low temperature setting and then slowly adjust it to your operating range.
3. Only hold the device in one hand or place it in an upright position on the working surface. Make sure that the heat gun cannot be pulled down by the power cable.
4. If you press the plus/ minus buttons(15) briefly, the temperature changes by 10°C.
5. If you press and hold the buttons a bit longer, the temperature will be repeatedly increased or lowered by 10°C until you let go or the maximum or minimum temperature has been reached.
6. The display(11) will be illuminated in green during the warm-up/ cooling phase. As soon as the desired temperature is reached, the display colour changes from green to red. The symbol indicating the warm-up phase(16) flashes until the desired temperature value is reached. After that it is permanently displayed.
The target temperature is only displayed for a brief period. Then the current temperature indication returns to the display(11). This value will be increased or reduced to the target temperature. Upon reaching the target temperature, it will be indicated on the display(11).
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Regulating the air flow rate
14
Info
Regardless of the position of the on/off switch (stage1 or2), the fan stage can be adjusted at any time.
1. Select the desired fan speed by means of the plus/ minus buttons(14): the air flow rate can be adjusted in 5stages.
2. Briefly press the plus/ minus buttons(14) to increase or reduce the fan speed.
3. If you press and hold the buttons a bit longer, the flow rate will be repeatedly increased or lowered until you let go or the maximum or minimum flow rate has been reached.
Stage Air flow rate Air temperature
Stage 1 Stage 2
250 – 500l/min 250 – 500l/min
50°C 50 – 650°C
The cold setting1 is suited for cooling down a hot workpiece or for drying paint. Furthermore, it serves the purpose of cooling the device down before exchanging the attachment nozzles or before putting the device itself down.
Shutdown
4. Hold onto the mains plug while pulling the power cable out of the mains socket.
5. Clean the device according to the Maintenance chapter.
6. Store the device according to the Storage chapter.

Errors and faults

The device has been checked for proper functioning several times during production. If malfunctions occur nonetheless, check the device according to the following list.
Troubleshooting tasks which require the housing to be opened must only be carried out by a specialist dealer or by Trotec.
Slight smoke or odour are emitted during first use:
• This is not a fault. These phenomena disappear after a brief runtime.
The device does not start:
• Check the power connection.
• Check the power cable and mains plug for damages.
• Check the on-site fusing.
The device has automatically switched itself off:
• Keep the air inlet clear to prevent the motor from overheating.
• Check whether the overheating protection has tripped, see chapter Safety.
Info
Wait for at least 10 minutes before switching the device back on.
Your device still does not operate correctly after these checks?
Please contact the customer service. If necessary, bring the device to an authorized specialist electrical company or to Trotec for repair.
Warning of electrical voltage
Do not touch the mains plug with wet or damp hands.
Warning of hot surface
The insertion tool might still be hot after the application. Burn hazard when touching the insertion tool. Do not touch the insertion tool bare-handed! Wear protective gloves!
1. Switch the on/off switch(8) to position1 and the fan speed to stage5. Leave the device running at the cold setting for a brief period.
2. Put the device up in a vertical position allowing it to cool down sufficiently.
3. Switch off the device by sliding the on/off switch(8) to position0.
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Maintenance

Activities required before starting maintenance

Disposal

Warning of electrical voltage
Do not touch the mains plug with wet or damp hands.
• Switch off the device.
• Hold onto the mains plug while pulling the power cable out of the mains socket.
• Allow the device to cool down completely.
Warning of electrical voltage
Maintenance tasks which require the housing to be opened must only be carried out by authorised specialist companies or by Trotec.

Cleaning

The device should be cleaned before and after each use.
Warning of electrical voltage
There is a risk of a short-circuit due to liquids penetrating the housing! Do not immerse the device and the accessories in water. Make sure that no water or other liquids can enter the housing.
• Clean the device and attachment nozzles with a soft, damp and lint-free cloth. Ensure that no moisture enters the housing. Protect electrical components from moisture. Do not use any aggressive cleaning agents such as cleaning sprays, solvents, alcohol-based or abrasive cleaners to dampen the cloth.
• Dry the device and attachment nozzles with a soft, lint-free cloth.
• Keep the ventilation openings free from dust deposits to prevent overheating of the motor.
The icon with the crossed-out waste bin on waste electrical or electronic equipment stipulates that this equipment must not be disposed of with the household waste at the end of its life. You will find collection points for free return of waste electrical and electronic equipment in your vicinity. The addresses can be obtained from your municipality or local administration. For further return options provided by us please refer to our website www.trotec24.com.
The separate collection of waste electrical and electronic equipment aims to enable the re-use, recycling and other forms of recovery of waste equipment as well as to prevent negative effects for the environment and human health caused by the disposal of hazardous substances potentially contained in the equipment.
You are responsible for deleting any personal data stored on the waste equipment to be disposed of.
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Trotec GmbH & Co. KG
Grebbener Str. 7 D-52525 Heinsberg
+49 2452 962-400 +49 2452 962-200
info@trotec.com www.trotec.com
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