Trotec DH 160, TTK 1600 Original Instructions Manual

DH 160 / TTK 1600
EN
ORIGINAL INSTRUCTIONS
CONDENSER DRYER
TRT-BA-DH160-TTK1600-TC2018-37-001-EN

Table of contents

You can download the current version of the instructions and the EUdeclaration of conformity via the following link:

Notes regarding the instructions

Symbols

Warning of electrical voltage
This symbol indicates dangers to the life and health of persons due to electrical voltage.
Warning
This signal word indicates a hazard with an average risk level which, if not avoided, can result in serious injury or death.
Caution
This signal word indicates a hazard with a low risk level which, if not avoided, can result in minor or moderate injury.
Note
This signal word indicates important information (e.g. material damage), but does not indicate hazards.
Info
Information marked with this symbol helps you to carry out your tasks quickly and safely.
Follow the manual
Information marked with this symbol indicates that the instructions must be observed.
DH 160
https://hub.trotec.com/?id=42376
TTK 1600
https://hub.trotec.com/?id=42662

Safety

Read this manual carefully before starting or using the device. Always store the manual in the immediate vicinity of the device or its site of use!
Warning Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/ or serious injury.
Save all warnings and instructions for future reference.
Do not use the device in potentially explosive rooms.
Do not use the device in aggressive atmosphere.
Set the device up in an upright and stable position.
Let the device dry out after a wet clean. Do not operate it when wet.
Do not use the device with wet or damp hands.
Do not expose the device to directly squirting water.
Never insert any objects or limbs into the device.
Do not cover or transport the device during operation.
Do not sit on the device.
Check accessories and connection parts for possible damage prior to every use of the device. Do not use any defective devices or device parts.
Ensure that all electric cables outside of the device are protected from damage (e.g. caused by animals). Never use the device if electric cables or the power connection are damaged!
The electrical connection must correspond to the specifications in chapter Technical data.
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condenser dryer DH 160 / TTK 1600
Insert the mains plug into a properly secured mains socket.
Observe the device's power input, cable length and intended use when selecting extensions to the power cable. Completely unroll extension cables. Avoid electrical overload.
Before carrying out maintenance, care or repair work on the device, remove the mains plug from the mains socket. Hold onto the mains plug while doing so.
Switch the device off and disconnect the power cable from the mains socket when the device is not in use.
Do not under any circumstances use the device if you detect damages on the mains plug or power cable. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard. Defective power cables pose a serious health risk!
When positioning the device, observe the minimum distances from walls and other objects as well as the storage and operating conditions specified in the Technical data chapter.
Make sure that the air inlet and outlet are not obstructed.
Make sure that the suction side is kept free of dirt and loose objects.
Do not remove any safety signs, stickers or labels from the device. Keep all safety signs, stickers and labels in legible condition.
Only transport the device in an upright position with an emptied condensation tank or drain hose.
Discharge the collected condensate before transport and storage. Do not drink it. Health hazard!

Intended use

Only use the device as a stationary industrial dryer for drying and dehumidifying room air whilst adhering to the technical data.
Intended use comprises:
industrial process and product drying
drying and dehumidifying: – production plants, underground rooms
– store rooms, archives, laboratories – ship engine rooms (for corrosion protection) – moisture-sensitive goods during transport of water
processing facilities and pump stations (to prevent condensation on pipes and pumps)
maintaining the dryness of: – instruments, devices, files
– electric control devices, boiler plants, turbines and pipe
systems in power plants
– moisture-sensitive loads etc.

Improper use

Do not place the device on wet or flooded ground.
Do not place any objects, e.g. clothing, on the device.
Do not use the device outdoors.
Any unauthorised modifications, alterations or structural
changes to the device are forbidden.

Personnel qualifications

People who use this device must:
be aware of the dangers that occur when working with
electric devices in damp areas.
have read and understood the instructions, especially the
Safety chapter.
Maintenance tasks which require the housing to be opened must only be carried out by specialist companies for cooling and air-conditioning or by Trotec.
Electrically skilled person
Electrically skilled personnel must be able to read and understand electric circuit diagrams, to put electrical systems into service and to maintain them, to wire control cabinets, to ensure the functionality of electrical components and to identify possible hazards from electrical and electronic systems.
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condenser dryer DH 160 / TTK 1600

Personal protective equipment

Wear safety glasses
For start-up, maintenance and troubleshooting always wear suitable safety glasses.
Wear a protective mask
For cleaning and maintenance tasks wear an appropriate protective mask.
Wear protective gloves
For start-up, maintenance and troubleshooting always wear suitable protective gloves.
Wear foot protection
For transportation, start-up, maintenance and troubleshooting always wear suitable foot protection.

Residual risks

Warning of electrical voltage
Work on the electrical components must only be carried out by an authorised specialist company!
Warning of electrical voltage
Before any work on the device, remove the mains plug from the mains socket! Hold onto the mains plug while pulling the power cable out of the mains socket.
Warning
Dangers can occur at the device when it is used by untrained people in an unprofessional or improper way! Observe the personnel qualifications!
Warning
The device is not a toy and does not belong in the hands of children.

Information about the device

Description of the device

The dehumidifiers of the DH and TTKseries use the principle of condensation to automatically dehumidify rooms.
The fan sucks damp room air through the air inlet, the evaporator and the condenser located behind it. The air is cooled at the cold evaporator until it is below the dew point. Water vapour contained in the room air precipitates on the evaporator fins as condensation or rime. The dehumidified, cooled air is rewarmed at the condenser and blown out at a temperature of approx. 5°C above room temperature.
The drier air, thus conditioned, is mixed with the room air again or guided to other areas via an air duct system. The humidity in the room where the device is positioned – or in the corresponding area – is reduced as air constantly circulates through the device.
The condensate is fed through a pressure-resistant pipe connection and out of the device by means of a condensation drain hose. For the collection you can for instance place a sufficiently dimensioned collection container beside the device.
Alternatively, the condensate can be discharged using the installed condensate pump.
The device has a control panel for operating and controlling the functions. Moreover, the device is fitted with an energy meter as standard.
The device can reduce the relative humidity of a room to approx. 30%.
Because of the heat radiation generated during operation, the room temperature may rise slightly.
Warning
Risk of suffocation! Do not leave the packaging lying around. Children may use it as a dangerous toy.
Note
Do not operate the device without an inserted air filter! Without the air filter, the inside of the device will be heavily contaminated. This could reduce the performance and result in damage to the device.

Behaviour in the event of an emergency

1. Switch off the device.
2. In an emergency, disconnect the device from the mains feed-in: Hold onto the mains plug while pulling the power cable out of the mains socket.
3. Do not reconnect a defective device to the mains.
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condenser dryer DH 160 / TTK 1600

Device depiction

PUMP
R.C.
SET %
HOURS
R.C.
R.H.
ON/OFF
POWER
ON
ALARM
RUN
PUMP
REMOTE CONTROL
R.H.
OFF
ON
1
6
7
8
2
28
3
4
5
PUMP
R.C.
SET %
HOURS
R.C.
R.H.
ON/OFF
POWER
ON
ALARM
RUN
PUMP
REMOTE CONTROL
R.H.
OFF
ON
1
31
2
29
28
30
32
3
4
5
DH 160
TTK1600
No. Designation
1 Air outlet (option 1) 2 Control panel 3 Air outlet (option 2) 4 Air inlet/ suction side with filter 5 Foot 6 Condensate drain hose connection 7 Pump drain hose connection 8 Power connection 28 Energy meter (MID-compliant)
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condenser dryer DH 160 / TTK 1600
No. Designation
1 Air outlet (option 1) 2 Control panel 3 Air outlet (option 2) 4 Air inlet/ suction side with filter 5 Foot 28 Energy meter (MID-compliant) 29 Power cable holder 30 Frame (handle) 31 Connections 6, 7, 8 (see device depiction DH160) 32 Wheels

Transport and storage

PUMP
R.C.
SET %
HOURS
R.C.
R.H.
ON/OFF
POWER
ON
ALARM
RUN
PUMP
REMOTE CONTROL
R.H.
OFF
ON

Assembly and installation

Note
If you store or transport the device improperly, the device may be damaged. Note the information regarding transport and storage of the device.

Transport

Wear foot protection
For transportation, start-up, maintenance and troubleshooting always wear suitable foot protection.
Always utilize the help of another person to transport the DH160. Do not try to transport the device without the help of another person. To lift the device, use a forklift or an elevating truck as appropriate.

Scope of delivery

1x Device
1x Condensation drain hose, length: 3m inner diameter: 16mm
1x Manual

Unpacking the device

1. Open the wooden box and take the device out.
2. Completely remove the packaging.
3. Fully unwind the power cable. Make sure that the power cable is not damaged and that you do not damage it during unwinding.

Start-up

Wear safety glasses
For start-up, maintenance and troubleshooting always wear suitable safety glasses.
Wear protective gloves
For start-up, maintenance and troubleshooting always wear suitable protective gloves.
To make the TTK1600 easier to transport, it is fitted with wheels and a frame serving i.a. as a handle.
Before transporting the device, observe the following:
Switch the device off.
Hold onto the mains plug while pulling the power cable out of the mains socket.
After transporting the device, observe the following:
Set up the device in an upright position after transport.

Storage

Drain any possibly remaining condensate.
When the device is not being used, observe the following storage conditions:
dry and protected from frost and heat
in an upright position where it is protected from dust and direct sunlight
with a cover to protect it from invasive dust, if necessary
Wear foot protection
For transportation, start-up, maintenance and troubleshooting always wear suitable foot protection.
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condenser dryer DH 160 / TTK 1600
When positioning the device, observe the minimum distance
A
B
C
C
D
6
7
from walls or other objects as described in the Technical data chapter.
Before restarting the device, check the condition of the power cable. If there are doubts as to the sound condition, contact the customer service.
Set the device up in an upright and stable position.
Do not create tripping hazards when laying the power cable or other electric cables, especially when positioning the device in the middle of the room. Use cable bridges.
Make sure that extension cables are completely unrolled.
When positioning the device, keep a sufficient distance to heat sources.
Make sure that no curtains or other objects interfere with the air flow.
When positioning the device, particularly in wet areas, secure it locally with an RCD (residual current device) which complies with the respective regulations.
Notes regarding the dehumidification performance
The dehumidification performance depends on:
the layout of the room
the room temperature
the relative humidity
The higher the room temperature and relative humidity, the greater the dehumidification performance.
For use in living rooms, a relative humidity of approx. 50 to 60% is sufficient. In storage facilities and archives, the humidity should not exceed approx. 50%.
Water discharge
The water condensed on the heat exchanger must be discharged. This can be done in two ways: Option1: via the condensate drain hose connection Option2: via the pump drain hose connection
The industrial dryer is equipped with hose connections for hoses with an inner diameter of 16mm.
1. Connect a suitable hose to the condensate drain hose connection(6) or to the pump drain hose connection(7).
Note
Please note that one hose connection is fitted with a plug. If necessary, remove the plug from the hose connection where you want to connect the hose.
2. Use the plug to close the hose connection that is not used.
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condenser dryer DH 160 / TTK 1600
Air routing
The dry air can be transported to areas with a high relative humidity level e.g. via air ducts. A correct air distribution is essential here to achieve a controlled humidity value in the respective areas.
Note
Air ducts and other elements may only be connected by a specialist company for ventilation, cooling and air­conditioning.
Note
The industrial dryer and the air ducts operate at ordinary temperatures. Should they come into contact with unheated rooms, e.g. because the air ducts are routed through unheated basements or attics, they must be insulated.
Discharge of dry air
To achieve a more even air distribution, it is often necessary to install appropriate air ducts. Observe the device's technical data (air volumes and pressures) when dimensioning air ducts and, if required, other elements (such as grilles or heaters).
Please note the following when installing an air routing system:
If an air duct is mounted at the air inlet, the duct must cover the entire cross section.
All devices are equipped with a connecting flange at the air outlet as standard.
The connecting flange and/or air filter can be ordered from Trotec.
Remove any cover plate or grille possibly mounted before connecting the air ducts.
After having installed the air routing system, including the grille (if any), check the air flow rate. The air flow rate must correspond to the air flow rate (±10%) specified in the device's technical data and should be adjusted correspondingly via the main valve. If the air flow rate deviates too strongly, the dehumidification performance will not be achieved.
Electrical installation (voltage supply)
Warning of electrical voltage
Electrical work on the industrial dryer may only be carried out by a qualified electrician. The electrical installation must meet the requirements of the latest VDE standard (German Association for Electrical, Electronic & Information Technologies) and local provisions. The voltage supply must be protected by fuses and circuit breakers suitable for the motor. A disconnector must be installed next to the device. All devices must be properly grounded. We recommend that you install a residual current device (RCD).
Note
Only if the following voltage and frequency limits are complied with, can the specified performance values be achieved: Devices with one phase: Nominal voltage 230V±10% Devices with three phases: Nominal voltage 400V±10% Nominal frequency 50Hz ±5% These voltages must be applied when the dehumidifier is operated at full power.
Note
All devices are equipped with a phase failure relay. If one phase is missing or if there is no clockwise rotating field, the indicator light at the relay will be off and the industrial dryer will not start.
Inserting the air filter
Note
Do not operate the device without an inserted air filter! Without the air filter, the inside of the device will be heavily contaminated. This could reduce the performance and result in damage to the device.
Make sure that the air filter is installed before switching the device on.
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condenser dryer DH 160 / TTK 1600

Operation

R.H.
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Operating elements
No. Designation Meaning
9 POWER LED Illuminated during standby and
ongoing operation 10 ON LED Illuminated during ongoing operation 11 ALARM LED Illuminated in the event of an error
message
In addition, the error code is displayed
on the segment display, see chapter
Errors and faults 12 Segment display Indication of the current room humidity
level
Indication of the desired room humidity
level
Indication of the number of operating
hours
Indication of the error code, see
chapter Errors and faults 13 RUN LED Flashes when the compressor
switches on 14 PUMP LED Illuminated in the event of a condenser
malfunction 15 REMOTE
CONTROL LED
Illuminated during operation with an
external hygrostat 16 R.C. button For establishing a connection to the
17 HOURS button Number of operating hours is
18 Increase value
button
external hygrostat (option)
displayed
For increasing the desired relative
humidity level (30% to 80%)
For deactivating continuous operation
No. Designation Meaning
19 On/off switch For switching the device on and off 20 R.C. connection Connection to the external hygrostat 21 LPS LED Illuminated in the event of a fault in the
refrigerant circuit
22 PUMP button For switching the condensate pump on
and off 23 OFF position Device switched off 24 ON position Device switched on or in standby
mode 25 Decrease value
button
For reducing the desired relative
humidity level (30% to 80%)
For activating continuous operation 26 ON/OFF button For switching dehumidification mode
on and off
Switching the device on
1. Once you have completely installed the device as described in the Start-up chapter, you can switch it on.
2. Turn the on/ off switch(19) to the ONposition(24).
ð In device will switch to standby mode.
3. Press the ON/OFF button(26).
ð The device starts to dehumidify.
Setting the desired relative room humidity
The desired relative room humidity can be preselected at any time.
1. Press the increase value (18) or decrease value button(25) to set the desired relative room humidity. Setting is possible in the range between 30% and 80%.
ð The segment display(12) indicates the value for
approx.4s.
The device keeps running until reaching the desired relative room humidity. Once the desired relative room humidity is exceeded, the compressor and fan switch back on.
Continuous operation
In continuous operation mode, the device dehumidifies the air constantly, regardless of the humidity.
ü The desired relative room humidity is set to 30%.
1. Press the decrease value button(25) to activate continuous operation.
ð When continuous operation is activated, Cont. is shown
on the segment display(12).
2. Press the increase value button(18) to deactivate continuous operation.
ð The desired humidity value is displayed.
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condenser dryer DH 160 / TTK 1600
Hygrostat operation mode (optional)
The device can also be operated with an external hygrostat. The hygrostat switches the device on or off depending on the relative humidity.
If you choose to operate the device with an optional external hygrostat, set the desired relative humidity at the hygrostat (see instructions of the optional hygrostat).
Establish a connection between the industrial dryer and the hygrostat as follows:
1. Connect the hygrostat to the R.C. connection(20).
2. Press and hold the R.C. button(16) for 4s.
ð The REMOTE ON/OFF LED(15) is illuminated.
In doing so, observe the switching point. If the external hygrostat activates the device via the set humidity value, then the hygrostat and drying unit operate correctly. You can tell the incorrect operation of the external hygrostat if the industrial dryer operates below the set value and switches off above it. In this case you need to open the hygrostat and reconnect the connections (an explanation is provided inside the cover of the hygrostat).
Automatic defrost
At low ambient temperatures, ice may form at the evaporator during dehumidification. The device will then carry out an automatic defrost. Dehumidification is briefly interrupted during defrosting. The fan keeps running.
The duration of the defrost process can vary. Do not switch off the device during automatic defrost. Do not remove the mains plug from the mains socket.

Available accessories

Warning
Only use accessories and additional equipment specified in the instructions. Using insertion tools or accessories other than those specified in the instructions may cause a risk of injury.
Designation Article number
Room hygrostat HG 120 6.100.002.040 Air inlet filter 7.710.000.397 Air outlet 7.299.000.008
Shutdown
Warning of electrical voltage
Do not touch the mains plug with wet or damp hands.
Hold onto the mains plug while pulling the power cable out of the mains socket.
If necessary, remove the condensation drain hose and any residual fluid from it.
Empty the condensation tank, if need be.
Clean the device according to the Maintenance chapter.
Store the device according to the Storage chapter.
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condenser dryer DH 160 / TTK 1600

Errors and faults

The device has been checked for proper functioning several times during production. If malfunctions occur nonetheless, check the device according to the following list.
The device does not start:
Check the power connection.
Check the power cable and mains plug for damages.
Check the on-site fusing.
Check the room temperature. Observe the device's permissible operating range according to the technical data.
Wait for 10minutes before restarting the device. If the device is not starting, have the electrics checked by a specialist company or by Trotec.
The device is running, but there is no formation of condensate:
Check whether the condensation drain hose is positioned correctly.
When using the condensate pump: Check the condensation tank and hoses for dirt.
Ensure that the relative room humidity complies with the technical data.
Check the air filter for dirt. If necessary, clean or replace the air filter.
Visually inspect the heat exchangers for external dirt (see chapter Maintenance). Have dirt removed by a specialist company or by Trotec.
The device might carry out an automatic defrost. During automatic defrost, the device does not dehumidify.
The device gets very warm, is loud or loses power:
Check the air inlets and air filters for dirt. Remove external dirt.
From the outside, check the device for dirt (see chapter Maintenance). If the inside of the device is dirty, have it cleaned by a specialist company for cooling and air­conditioning or by Trotec.
Note
Wait for at least 3 minutes after maintenance and repair work. Only then switch the device back on.
Your device still does not operate correctly after these checks?
Please contact the customer service. If necessary, bring the device to a specialist company for cooling and air-conditioning or to Trotec for repair.
The device is loud or vibrates:
Check whether the device is set up in a stable and upright position.
Condensate is leaking:
Check the device for leaks.
The compressor does not start:
Check the room temperature. Observe the device's permissible operating range according to the technical data.
Check whether the overheating protection of the compressor has tripped. Disconnect the device from the mains and let it cool down for approx. 10minutes before reconnecting it.
The device might carry out an automatic defrost. During automatic defrost, the device does not dehumidify.
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condenser dryer DH 160 / TTK 1600

Error codes

27
When the ALARM LED(11) lights up, the following error messages might be displayed:
Message Cause Troubleshooting
PHAS
and LED
LPS(21)
are
illuminated
PHAS
HIPS
Pro1 Pro2 Pro3 Prob
LOtd
LO t
Pr1 Pr12 LoPt
Pr2
Hi t
There might be a leak in the internal refrigerant circuit.
The phases of the mains supply are
Have the device checked by a specialist company for cooling and air-conditioning.
Exchange the phases.
reversed.
The high-pressure switch(27) has tripped.
Open the service panel and reset the high-pressure switch(27).
Clean the heat exchangers and/or the filter.
The heat exchangers are dirty and/or the filter is dirty.
There is a malfunction at the temperature or humidity probes.
Have the device checked by a specialist company for cooling and air­conditioning, and have the measuring equipment exchanged if necessary.
There is a malfunction at the automatic defrost system.
Switch the device off at the on/off switch(19) and remove the mains plug from the mains socket.
Only restart the condenser dryer at a temperature >10°C.
The temperature is below 2°C. Only restart the condenser dryer at a temperature >10°C.
The device performs a probe test.
Please contact the customer service if the probes are defective.
Probes 1, 1 and 2 or 2 might be defective.
The device does not operate due to excessive ambient temperatures.
Check the outside temperature (temperatures above 35°C can be critical).
When the temperature drops, the error message will be reset automatically.
High-pressure switch
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condenser dryer DH 160 / TTK 1600

Maintenance

Maintenance intervals

Maintenance and care interval before every
start-up
Check the air inlets and outlets for
X X
dirt and foreign objects and clean if necessary
Clean the exterior Visually check the inside of the
device for dirt Check the air filter for dirt and
X X
foreign objects and clean or replace if necessary
Replace the air filter Check for damage
X
Check the attachment screws Test run Empty the condensation tank and/
or drain hose Check the condensate pump and
connections, and clean if necessary
as needed at least every
2weeks
X X
X X
X X
X
X X
at least every 4weeks
at least every 6months
X
at least annually
X
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condenser dryer DH 160 / TTK 1600

Maintenance and care log

Device type: .............................................
Device number: ....................................
Maintenance and care interval
Check air inlets and outlets for dirt and foreign objects and clean if necessary
Clean the exterior Visually check the inside of the
device for dirt Check the air filter for dirt and
foreign objects and clean or replace if necessary
Replace the air filter Check for damage Check the attachment screws Test run Empty the condensation tank and/
or drain hose Check the condensate pump and
connections, and clean if necessary
Comments
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1. Date: ...................................
Signature: ................................
5. Date: ...................................
Signature: ................................
9. Date: ...................................
Signature: ................................
13. Date: .................................
Signature: ................................
2. Date: ....................................
Signature: .................................
6. Date: ....................................
Signature: .................................
10. Date: ..................................
Signature: .................................
14. Date: ..................................
Signature: .................................
3. Date: ....................................
Signature: .................................
7. Date: ....................................
Signature: .................................
11. Date: ..................................
Signature: .................................
15. Date: ..................................
Signature: .................................
4. Date: ....................................
Signature: .................................
8. Date: ....................................
Signature: .................................
12. Date: ..................................
Signature: .................................
16. Date: ..................................
Signature: .................................
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condenser dryer DH 160 / TTK 1600

Activities required before starting maintenance

Wear safety glasses
For start-up, maintenance and troubleshooting always wear suitable safety glasses.
Wear a protective mask
For cleaning and maintenance tasks wear an appropriate protective mask.
Wear protective gloves
For start-up, maintenance and troubleshooting always wear suitable protective gloves.
Wear foot protection
For transportation, start-up, maintenance and troubleshooting always wear suitable foot protection.
Warning of electrical voltage
Do not touch the mains plug with wet or damp hands.
Switch the device off.
Hold onto the mains plug while pulling the power cable out of the mains socket.

Refrigerant circuit

The entire refrigerant circuit is a maintenance-free, hermetically sealed system and may only be maintained or repaired by specialist companies for cooling and air­conditioning or by Trotec.

Cleaning the air filter

The air filter has to be cleaned as soon as it is dirty. This is brought to light e.g. by a reduced capacity (see chapter Errors and faults).
Warning
Ensure that the air filter is not worn or damaged. The corners and edges of the air filter must not be deformed or rounded. Before reinserting the air filter, make sure that it is undamaged and dry!
1. Loosen the four attachment screws at the air inlet cover(4) with 1/4 turn.
Warning of electrical voltage
Tasks which require the housing to be opened must only be carried out by authorised specialist companies or by Trotec.

Visual inspection of the inside of the device for dirt

1. Remove the air filter.
2. Use a torch to illuminate the openings of the device.
3. Check the inside of the device for dirt.
4. If you see a thick layer of dust, have the inside of the device cleaned by a specialist company for cooling and air­conditioning or by Trotec.
5. Put the air filter back in.
2. Remove the air inlet cover with filter(4) from the device.
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condenser dryer DH 160 / TTK 1600
3. Clean the filter using a slightly damp, soft, lint-free cloth. If the filter is heavily contaminated, clean it with warm water mixed with a neutral cleaning agent.
4. Allow the filter to dry completely. Do not insert a wet filter into the device!
5. Reinsert the air filter into the device.
6. Reattach the air inlet cover(4) to the device.
2. Remove the service panel from the device.
3. Remove the hose lines from the pump connections.
4. Clean the hose lines and connections at the pump and remove any dirt.
Cleaning the condensate pump
Perform this activity at least once a year.
1. Loosen the three attachment screws at the service panel with 1/4turn.
5. Reconnect the hose lines and check all hose connections.
6. Reattach the service panel to the device by turning the attachment screws 1/4turn.
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condenser dryer DH 160 / TTK 1600

Technical annex

RH [%]
Operating temperature [°C]
Dehumidification performance [l/24h]
Temperature [°C]
Absorption capacity at 70% RH [kW]

Technical data

Parameter Value
Model DH160 TTK1600
Dehumidification performance see dehumidification chart see dehumidification chart Power supply 400V/3N~/ 50Hz 400V/3N~/50Hz Power input during dehumidification
3.1kW 3.1kW
at 30°C and 70% RH Nominal/peak current 9.5 A / 50A 9.5 A / 50A Refrigerant R-407C R-407C Amount of refrigerant 2.25 kg 2.25 kg GWP factor 1,774 1,774 CO2 equivalent 3.99 t 3.99 t Air volume (freely blowing) 2200 m³/h 2200 m³/h Sound pressure level
59 dB(A) 59 dB(A)
(at a distance of 3 m) Operating range temperature 1.5°C to 42 °C 1.5°C to 42 °C Operating range with defrost system
below 0°C up to 42°C below 0°C up to 42°C
(optional) Setting range relative humidity 30% to 80%RH 30% to 80%RH Max. permissible relative humidity 99 %RH 99 %RH Max. pump height of the condensate
4 m 4 m
pump Condensation drain hose ø 16 mm (inside), l = 3m ø 16 mm (inside), l = 3m Weight 160 kg 160 kg Dimensions (depth x width x height) 563x 698x 1355 mm 935.5x 698x 1358 mm Minimum distance to walls or other
objects:
A: top: B: rear: C: side:
D: front:
80 cm 80 cm 80 cm 50 cm
80 cm 80 cm 80 cm 50 cm
Operating temperature chart
EN 17
condenser dryer DH 160 / TTK 1600
Dehumidification chart

Disposal

The icon with the crossed-out waste bin on waste electrical or electronic equipment stipulates that this equipment must not be disposed of with the household waste at the end of its life. You will find collection points for free return of waste electrical and electronic equipment in your vicinity. The addresses can be obtained from your municipality or local administration. For further return options provided by us please refer to our website www.trotec24.com.
The separate collection of waste electrical and electronic equipment aims to enable the re-use, recycling and other forms of recovery of waste equipment as well as to prevent negative effects for the environment and human health caused by the disposal of hazardous substances potentially contained in the equipment.

Declaration of conformity

The text below sets out the contents of the declaration of conformity. The signed declaration of conformity can be found at https://hub.trotec.com/?id=42376.
Declaration of conformity
In accordance with the ECMachinery Directive 2006/42/EC, AnnexII, part1,
SectionA
Herewith, we– Trotec GmbH&Co.KG– declare that the machinery designated below was developed, constructed and produced in compliance with the requirements of the ECMachinery Directive in the version 2006/42/EC.
Product model/ Product:
Product type:
Year of manufacture as of:
DH 160 TTK 1600
condenser dryer
2018
The device is operated with fluorinated greenhouse gas which can be dangerous for the environment and contribute to global warming when emitted to the atmosphere.
Further information is provided on the nameplate. Dispose of the refrigerant appropriately and according to the
national regulations.
Relevant EU directives:
2011/65/EU: 1July 2011
2014/30/EU: 29March 2014
Applied harmonised standards:
EN ISO 12100:2010
EN 378-2:2017
EN 14276-1:2011
EN 55014-2:2016
EN 55014-1:2017
EN 50581:2013
EN 60335-1:2004
EN60335-2-40:2006
Applied national standards and technical specifications:
None
Manufacturer and name of the authorised representative of the technical documentation:
Trotec GmbH & Co. KG Grebbener Straße 7, D-52525 Heinsberg Phone: +49 2452 962-400 E-mail: info@trotec.de
Place and date of issue: Heinsberg, 28.05.2018
Detlef von der Lieck, Managing Director
18 EN
condenser dryer DH 160 / TTK 1600
Trotec GmbH & Co. KG
Grebbener Str. 7 D-52525 Heinsberg
+49 2452 962-400 +49 2452 962-200
info@trotec.com www.trotec.com
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