Trojan TR 1500, TR 1000 User Manual

TR 1500

TREADMILL

AUTO

INCLINE

CARDIO

USER MANUAL

Visit facebook.com/trojanhealth

www.trojanhealth.co.za

CAUTION

READ ALL PRECAUTIONS AND

INSTRUCTIONS IN THIS MANUAL

BEFORE USING THIS EQUIPMENT.

KEEP THIS MANUAL FOR

FUTURE REFERENCE.

2

TR 1500 - T

INDEX

• Important Safety Instructions ________________________________ 3

• Grounding Instructions _______________________________________ 5

• Pre Assembly Check List ______________________________________ 6

• Hardware & Tools List ________________________________________ 7

• Parts List ____________________________________________________ 8

• Exploded Drawing ___________________________________________ 10

• Assembly Steps ______________________________________________ 11

• Computer Functions __________________________________________ 13

• Operation Instructions _______________________________________ 14

• Trouble Shooting ____________________________________________ 18

• Technical Parameter _________________________________________ 19

• Folding Instructions __________________________________________ 20

• Exercise Instructions ________________________________________ 21

• Maintenance ________________________________________________ 24

• Running Belt Adjustment ____________________________________ 25

• Centre The Running Belt _____________________________________ 26

• Fitness Tips & Techniques _____________________________________ 27

• Conditioning Guidelines _______________________________________ 28

• Warm Up & Cool Down _______________________________________ 29

• 2 Year Limited Warranty ______________________________________ 30

• Repairs Procedure ____________________________________________ 31

• Notes _______________________________________________________ 32

3

TR 1500 - T

IMPORTANT SAFETY INSTRUCTIONS

It is the sole responsibility of the purchaser of Trojan products to read the owner’s manual, warning labels and
instruct all individuals, on proper usage of the equipment. Understanding each and every warning to the fullest
is important. If any of these instructions or warnings are unclear please contact Trojan Customer Services on
0861 TROJAN (0861 876526), within the Republic of South Africa. Customers residing outside South Africa
can contact us on [phone].

The equipment is only intended for home use and is not intended for commercial, institutional and/or studio
facilities use.

Contact Trojan with any questions regarding this classication. It is recommended that all users of Trojan be

informed of the following information prior to use.

HEALTH WARNING

• Before starting any exercise or conditioning program you should consult with your personal physician to
see if you require a complete physical exam. This is especially important if you are inactive, pregnant or
suffer from any illness.

• If at any time during exercise you feel faint, dizzy or experience pain, stop exercising immediately and
consult your physician.

• To avoid muscular pain and strain, begin each workout by stretching and warming up and end each session
by cooling down and stretching.

INSTALLATION

Trojan recommends that all equipment:

• Be secured to or set up on a solid, level surface to stabilise and eliminate rocking or tipping over
during training.

• Be set up inside your home away from moisture and dust (the equipment is not designed for outdoor use).

• Be set up with sufcient ventilation to ensure proper operation.

• Be set up with sufcient space around the equipment so that all exercises can be completed safely. It is
recommended that there should be at least 1 m of space around the equipment where access is required
to exercise.

PROPER USAGE

• Do not use the equipment in any way other than as designed or intended by the manufacturer. It is
imperative that Trojan equipment is used properly to avoid injury.

• Injuries may result from exercising improperly or excessively.

• Your Trojan equipment should only be used by one person at a time.

• Be careful to maintain your balance while using, mounting, dismounting or assembling your Trojan
equipment to avoid injury.

• Do not attempt to adjust the seat or handlebars while you are on your Trojan equipment.

• Servicing other than the procedures in this manual should be performed by an authorised service
representative only.

4

TR 1500 - T

ACCESS CONTROL

• Trojan recommends that all tness equipment be used in a supervised area. It is recommended that
the equipment be located in an access controlled area. Control is the responsibility of the owner. Keep
children away from all equipment.

• Parents or others supervising adults must provide close supervision of children if the equipment is used in
the presence of children.

INSPECTION

• Do not use or permit use of any equipment that is damaged, or has worn or broken parts. For all Trojan

equipment use only replacement parts supplied by Trojan.

• Always make sure that all nuts and bolts are tightened prior to each use.

• Maintain labels and nameplates – do not remove labels for any reason. They contain

important information.

• Equipment maintenance – preventative maintenance is the key to smooth operating equipment. Please
ensure that you follow our maintenance tips to ensure the continued correct function of your

Trojan equipment.

• Before any use, examine all accessories approved for use with the Trojan equipment for damage or wear.

• Should your Trojan equipment appear damaged or worn, do not attempt to use or repair the

equipment yourself.

• Please contact our service department on 0861 TROJAN (0861 876526) to arrange a repair.

Customers residing outside South Africa can contact us on [phone].

OPERATING WARNINGS

• It is the purchaser’s responsibility to instruct all users as to the proper operating procedures of all

Trojan equipment.

• Keep children away from all moving parts. Parents must provide close supervision of children if the
equipment is used in the presence of children.

• Do not wear loose tting clothing or jewellery when using the equipment. It is also recommended that
users tie up long hair to avoid contact with moving parts.

• Ensure that anyone not using the equipment stays clear of the user, accessories and moving parts while
the machine is in operation.

USER WEIGHT LIMITATIONS

• This Trojan TR 1500 Treadmill may not be used by persons weighing more than 130 kg.

SAVE THIS INSTRUCTION MANUAL FOR FUTURE USE AND REFERENCE.
If any of these instructions or warnings are unclear please contact Trojan Customer Services on
0861 TROJAN (0861 876526) within the Republic of South Africa or visit www.trojanhealth.co.za.
Customers residing outside South Africa can contact us on [phone].

IMPORTANT SAFETY INSTRUCTIONS

5

TR 1500 - T

GROUNDING INSTRUCTIONS

This product must be grounded. If a malfunction or breakdown occurs, grounding provides a path of
least resistance for electric current to reduce the risk of electric shock. This product is equipped with
a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged
into an appropriate outlet that is properly installed and grounded in accordance with all local codes
and ordinances.

DANGER – improper connection of the equipment-grounding conductor can result in a risk of

electric shock. Check with a qualied electrician or serviceman if you are in doubt as to whether the
product is properly grounded. Do not modify the plug provided with the product. If it will not t the
outlet have a proper outlet installed by a qualied electrician.

This product is for use on a nominal 220 - 240 Volt circuit and has a grounding plug that looks like

the plug illustrated in the gure. Make sure that the product is connected to an outlet with the
same conguration as the plug. No adaptor should be used with this product.

Please unplug the treadmill when not in use to avoid any damage in the event of power surges.

GROUNDED OUTLET

GROUNDING PIN

6

TR 1500 - T

PRE ASSEMBLY CHECK LIST

Thank you for choosing the Trojan TR 1500 Treadmill. We take great pride in producing this product and hope it

will provide many hours of quality exercise to make you feel better, look better and enjoy life to its fullest. Yes,

it’s a proven fact that a regular exercise program can improve your physical and mental health. Too often, our

busy lifestyles limit our time and opportunity to exercise. The Trojan TR 1500 Treadmill provides a convenient

and simple method to begin your assault on getting your body in shape and achieving a healthier lifestyle.

Before reading further, please review the drawing below and familiarise yourself with the parts that are labelled.

Read this manual carefully before using the Trojan TR 1500 Treadmill.

Wheel

Computer

Running

Belt

Hand Pulse

Upright

Safety Key

Running Deck 1350 mm (l) x 480 mm (w)

Set-up Size 1790 mm (l) x 875 mm (w) x 1480 mm (h)

User Weight 130 Kg (maximum)

Speed 1 - 18 Km/h

Programs Time, Speed, Distance, Calories, Pulse, Program, Incline

7

TR 1500 - T

HARDWARE & TOOLS LIST

INSTRUCTIONS FOR ASSEMBLY

• Before you start to assemble, please check the hardware packaging to make sure all parts are included.

• Basic tools, such as spanners will be provided for assembly.

2 3

4

19

Main Frame L/R Upright Tube Computer Frame

L/R Protective Covers

Hex Socket Screw

Cross Tapping Screw

Lock Washer Philips Washer Head Screw

L/R Upright Tube Covers 1 L/R Upright Tube Covers 2

26

27

50

73 65

69

Multi Tool

Allen key

Allen key

8

TR 1500 - T

PARTS LIST

No. Description Qty

1 Bottom Frame 1

2 Main Frame 1

3 L/R Upright Tube 2

4 Computer Frame 1

5 Incline Frame 1

6 Strengthening Tube 1

7 Wheel Bracket 2

8 Front Roller 1

9 Rear Roller 1

10 Metal Speaker Grille 2

11 Cylinder 1

12 Transport Wheel Stopper 2

13 D-Shaped Axle 2

14 Transport Wheel Axle 2

15 Spacer 2

16 Edging Fixing 8

17 Motor Cover 1

18 Rear Protective Cover 1

19 l/R Protective Covers 2

20 Computer Upper Cover 1

21 Computer Bottom Cover 1

22 l/R Computer Side Covers 2

23 Computer Panel 1

24 Computer Bottom Panel 1

25 l/R Loudspeaker Covers 2.

26 l/R Upright Tube Covers 1 2

27 l/R Upright Tube Covers 2 2

28 Pu Handlebar Grip 2

29 Front Roller Cover 1

No. Description Qty

30 Running Board 1

31 Running Belt 1

32 Edgings 2

33 Transport Wheel 2

34 End Cap 2

35 Flat Foot Pad 2

36 Square End Cap (Outer) 2

37 Protective Plug 2

38 Cushion 2

39 Power Cord Buckle 1

40 Adjusting Wheel 2

41 Square End Cap (Inner) 2

42 Belt 1

43 Wheel 2

44 Blow Molding Cushion 2

45 Plastic Pad 4

46 Square End Cap (Inner) 2 2

47 Hex Socket Screw M10 x 55 1

48 Hex Socket Screw M10 x 50 2

49 Hex Socket Screw M10 x 40 1

50 Hex Socket Screw M10 x 15 14

51 Hex Socket Screw M8 x 50 4

52 Hex Socket Screw M8 x 45 1

53 Hex Socket Screw M8 x 40 3

54 Hex Screw M8 x 75 1

55 Hex Screw M8 x 50 1

56 Hex Screw M8 x 35 2

57 Hex Socket Head Screw M8 x 18 4

58 Hex Socket Head Screw M6 x 45 1

9

TR 1500 - T

No. Description Qty

59 Hex Socket Head Screw M6 x 55 2

60 Hex Socket Head Screw M6 x 10 2

61 Hex Socket Screw M6 x 30 4

62 Hex Socket Screw M6 x 25 2

63 Cross Pan Screw M5 x25 8

64 Philips Washer Head Screw M5 x 16 2

65 Philips Washer Head Screw M5 x 8 11

66 Cross Pan Screw M4 x 15 4

67 Philips Washer Head Screw M4 x 8 7

68 Cross Tapping Screw St4 × 55 4

69 Cross Tapping Screw St4 × 16 50

70 Cross Tapping Screw St2.9 × 9.5 6

71 Cross Pan Screw St2.9 × 6 2

72 Cross Pan Screw M4 x 8 4

73 Lock Washer 10 x 1.2 18

74 Lock Washer 8 x 1.2 8

75 Lock Washer 6 x 1.2 3

76 Flat Washer 13 x 8 x 1.2 10

77 Flat Washer D4 2

78 Spring Washer D4 2

79 Spring Washer 8 6

80 Nylon Nut M10 4

81 Nylon Nut M8 10

82 Nylon Nut M6 8

83 Cross Pan Screw M6 x 15 2

PARTS LIST

No. Description Qty

84 C-Shaped Clasp 8 4

85 PVB 1

86 Shortcut Key 2

87 Computer Connecting Wire 1

88 Upper Extension Wire 1

89 Lower Extension Wire 1

90 Controller Wire 1

91 Safety Lock 1

92 Light Sensor 1

93 Light Sensor Support 1

94 DC Motor 1

95 Incline Motor 1

96 Switch 1

97 Overload Protector 1

98 Power Cord 1

99 Amplier Board 1

100 Loudspeaker 2

101 Loudspeaker Plate 2

102 Audio Jack 1

103 MP3 Wire 1

104 SD Card / USB Socket 1

105 Inductor 1

106 Filter 1

107 Headphone Jack 1

10

TR 1500 - T

EXPLODED DRAWING