Triumph Tiger 1050cc Maintenance Check Sheet

E Triumph Designs Ltd 2006

SCHEDULED MAINTENANCE CHECK SHEET

Tiger 1050cc

Customer Name: Mileage: Model: Technician Name:

Job No: V.I.N.: Date of registration: Work completed (sig)__________

Registration No: Under Warranty: Yes/No Today’s date: Handbook stamped:

Carry out all the operations specified below at the required intervals. Additional operations must be carried at the specified time/mileage interval whichever comes
first. IMPORTANT: Under severeoperating conditions, certain items requiremore frequent servicing, refer to the owner’s handbook for further information.

Lubrication

------ 1. Engine oil - renew.

------ 2. Engine oil filter - renew.

------ 3. Engine/oil cooler - check for leaks.

Fuel system/engine management

------ 1. Throttle cables - check/adjust.

------ 2. Fuel system - check for leaks.

------ 3. Engine ECM - check for stored DTCs.

-- 4. Air cleaner - renew.

----- 5. Throttle bodies - balance.

-- 6. Secondary air injection system -check.

- 7. Evaporative hoses (California) - renew.

- 8. Fuel hoses - renew.

Ignition System

---1. Spark plugs - check.

-- 2. Spark plugs - renew.

Cooling System

----1. Coolant level - check/adjust.

-- 2. Coolant - renew.

------ 3. Cooling system - check for leaks.

Wheels/tyres

------ 1. Wheels - inspect for damage.

------ 2. Tyre wear/tyre damage - check.

------ 3. Tyre pressures - check/adjust.

Steering and Suspension

------ 1. Steering - check for free operation.

------ 2. Forks - check for leaks/smooth operation.

------ 3. Headstock bearing - check/adjust.

-- 4. Headstock bearing - lubricate.

- 5. Fork oil - renew.

Brakes

------ 1. Brake fluid levels - check.

-- 2. Brake fluid - renew.

------ 3. Brake master cylinder - check for leaks.

------ 4. Brake calipers - check for leaks & seized

pistons.

------ 5. Brake pads - check wear levels. ◊

Electrical

------ 1. Lights, instruments & electrical systems -

check.

Drive Chain

----- 1. Drive chain rubbing strip - check. ◊

------ 2. Drive chain slack - check/adjust.

------ 3. Drive chain - wear check. ◊

------ 4. Drive chain - lubricate.

Engine

------ 1. Clutch cable - check/adjust.

------ 2 Exhaust clamps - check/tighten.

-- 3 Valve clearances - check/adjust. {

General

------ 1. Fasteners - inspect visually for security.

------ 2. Stand - check operation.

------ 3. Carry out all outstanding service bulletin and

warranty work.

------ 4. Carry out road test.

------ 5. Complete the service record book.

NOTES

The following notes must be referred to as necessary during scheduled
servicing.

◊ Renew checked items if worn beyond the service limit.

{ Adjustment

of valve clearances subject to additional labour
charge above cost and time allowance for the basic service which
includes time to check only.

Daily checks must also be carried out as specified in the
owners handbook.

First 500 Miles/800 Kms/1 Month*

Every 6000 miles/10000 Kms/1 Year*

Every 12000 miles/20000 Kms/2 Years*

Every 24000 miles/40000 Kms/4 Years*

Every 18000 miles/30000 Kms/3 Years*

- = Complete

* Whichever comes first

Every 30000 miles/50000 Kms/5 Years*

First 500 Miles/800 Kms/1 Month*

Every 6000 miles/10000 Kms/1 Year*

Every 12000 miles/20000 Kms/2 Years*

Every 24000 miles/40000 Kms/4 Years*

Every 18000 miles/30000 Kms/3 Years*

* Whichever comes first

Every 30000 miles/50000 Kms/5 Years*

Service Data Sheet

Tiger 1050cc

Engine

Bore/Stroke 79 mm x 71.4 mm Displacement 1050cc............................. .....................................

Valve Clearance Inlet 0.100 - 0.200 mm.....................

Exhaust 0.275 - 0.325 mm

Fuel System

Fuel Pump Type Submerged Fuel Type Unleaded, 95 RON.............................. ...............................

Fuel Pressure (nominal) 3.0 Bar Fuel Injection Type Electronic, Sequential............................ ....................

ThrottleCableFreePlay 2-3mm*..........................

Clutch

Clutch Actuation Method Cable Cable Free Play (at lever) 2 to 3 mm*............................ ........................

Battery

Battery rating 12V - 10 Ah.................................

Charge rate must not exceed 1.0A (except for a boost charge of 5A for no longer than 1 hour)*

Brakes

Brake Fluid DOT 4 Friction Material Min Thickness 1.0 mm front & 2.0 mm rear...................................... .....

Brake Disc Max Run Out (front) 0.30 mm* Front Brake Disc Min Thickness 3.5 mm................... .....................

Brake Disc Max Run Out (rear) 0.30 mm* Rear Brake Disc Min Thickness 5.0 mm.................... .....................

Final Drive

Drive Chain 20 Link Length (less than) 319 mm Chain Lubrication Mobil Chain Spray............... ........................

DriveChainFreePlay 35-40mm.........................

Ignition System

Electronic rev limiter 9500 rpm Spark Plug Type NGK CR9EK............................. ..............................

Spark Plug Gap 0.7 mm..................................

Lubrication

Grease Mobil HP 222.....................................

Oil Grade 10w/40 or 15w/50 oil conforming to API SG, API SH (or higher) AND

JASO MA specification...................................

Fill Quantity** 3.2 litres (oil and filter change). Always refer to dipstick/filler plug markings for correct level *...............................

Suspension

Front Fork Travel 150 mm Recommended Fork Oil grade Showa SS8................................ ...................

Oil Volume (dry fill) 581cc Rear Wheel Travel 150 mm................................. ................................

Oil Level (fork fully compressed, spring fitted

)30mm.........

Tyre Pressures (cold)

Front Tyre 2.34 Bar (34 lb/in@) Rear Tyre 2.9 Bar (42 lb/in@)............................. ...............................

Torque Wrench Settings

SparkPlug 12Nm SumpPlug 25Nm....................................... ........................................

Oil Filter 10 Nm Airbox Mounting Bolts 5 Nm......................................... ..............................

Front Brake Caliper Bolts 35 Nm Brake Pad Retaining Pins 17 Nm........................... ...........................

Brake Hose Banjo Bolts 25 Nm Rear Brake Master Cyl Bolts 27 Nm............................ .........................

Camshaft Cover Bolts 10 Nm Brake Caliper Bleed Nipples 5 Nm............................. ..........................

Front Wheel Spindle Clamp 20 Nm Steering Head Bearing Nut 90 Nm......................... ..........................

Front Wheel Spindle 95 Nm Rear Wheel Spindle Nut 110 Nm............................... ............................

Fuel tank mounting bolts 9 Nm Rear Brake Caliper Bolts 40 Nm............................. ............................

Service Parts Information

Part Number Description Odometer Reading In Miles (Kms), Time Period

500

(800)

1 Month

6000

(10000)

1 Year

12000
(20000)
2 Years

18000
(30000)
3 Years

24000
(40000)
4 Years

T3550605 Sump Plug Washer D D D D D

T1210444 Oil Filter D D D D D

T2204820 Air Cleaner D D

T1290023 Spark Plug D D

T2020329 Front Brake Pad Set As Necessary

T2020072 Rear Brake Pad Set As Necessary

Standard Service Time Allowance (Hrs) 1.15 1.15 4.20 1.15 4.20

* See service manual for further details. ** Dipstick screwed fully in.